Carlin EZ-1HPW Manual Supplement

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Nozzle selections and burner settings

1. See Table 1 for recommended oil nozzle selections and initial

burner settings. Follow Burner Manual and Boiler Manual for

installation of nozzle if not supplied with boiler/burner.

2. Where the table calls for an oil pump pressure other than as-

shipped, adjust the pump pressure to the setting shown, follow-

ing pump manufacturer's instructions.

Speciﬁ cations

1. See Table 1 for parts and burner settings.

Table 1

Burner speciﬁ cations and settings for Weil-McLain GOLD Oil Boilers

Boiler

Burner

model

Carlin model Prepurge Postpurge

GO-2

EZ-1HPW

GO-3

EZ-1HPW

GO-4

EZ-1HPW

60200-02 10 sec

GO-5

EZ-1HPW

GO-6

EZ-2HPW

Input

Boiler

Burner

model

GPH

GO-2

EZ-1HPW

0.70

GO-3

EZ-1HPW

0.95

GO-4

EZ-1HPW

1.20

GO-5

EZ-1HPW

1.45

GO-6

EZ-2HPW

1.75

Primary

Fuel

control

Ignitor

unit

Suntec

10 sec

41000

A2VA-3006

Nozzle

specifications

Size

Type

Manufacturer

0.65

70B

Delavan

0.85

60B

Delavan

1.10

60B

Delavan

1.25

60B

Delavan

1.50

60B

Delavan

Installer/servicer — Except where specifically

stated otherwise, this Supplement must be used

only by a qualiﬁ ed service technician. Follow all

guidelines in the Burner Manual and Boiler Manual.

Failure to comply with this or other requirements in

this manual could result in severe personal injury,

death or substantial property damage.

Oil

& welded flange

Motor

valve

Part no.

Tube

PSC

84863

77727

Built into

1/6 HP

fuel unit

115V/1Ph

98022

84871

83816

Oil pump

Head

pressure

bar

PSIG

140

0.60 – 0.65

140

0.85 – 1.00

140

1.10 – 1.25

140

1.10 – 1.25

140

1.50

Tech support 800-989-2275

Carlin part number MN97410 Rev. 01/12/10

Air tube

Comb.

head

UTL

Pitch

Flange

7¾"

83055

3¹⁄₈"

1½°

77958

Gasket

40212

Draft

Air

Air band

overfire

shutter

setting

Inches water column

0.65

0.85

– 0.01

EZ-1

1.10

– 0.02

1.25

EZ-2

1.50

carlincombustion.com

Air

band

EZ-1HPW

EZ-2HPW

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Summary of Contents for Carlin EZ-1HPW

Page 1 1.10 – 1.25 1.10 – 0.02 GO-5 EZ-1HPW 1.45 1.25 Delavan 1.10 – 1.25 1.25 GO-6 EZ-2HPW 1.75 1.50 Delavan 1.50 EZ-2 1.50 Tech support 800-989-2275 carlincombustion.com © Carlin part number MN97410 Rev. 01/12/10 Copyright 2010 — Carlin Combustion Technology, Inc.
Page 2: Table Of Contents
Wire burner • start burner — 60200 primary control ... 20 Current ..........Approx. 2.5 amps Adjustment and verification ..........22 Ignition: ..Carlin Model 41000 electronic — 14,000 volts Annual start-up and service..........23 Control: ....U.L. Group I or II primary safety control Repair parts.................
Page 3: Please Read This First
When servicing the burner . . . Optional P/N 97406 Air Intake System (EZ-1 only) • Carlin’s 97406 Air Intake System may be supplied with model • Disconnect the electrical supply to the burner before attempting EZ-1 burners only. (Also requires Field CAS-1 combustion air to service to avoid electrical shock or possible injury from moving system.)
Page 4: Ez-1/2/3 Application Information
Do not attempt to adjust the pitch using the air tube locking screws. General information — conversion burners Carlin Elite burners are shipped for general distribution, with fuel units set • Burners shipped installed on the heating appliance are supplied with for 100 .
Page 5 3. For a packaged appliance application on which the burner has been tested, use the nozzle given in the appliance manufacturer’s instructions or supplement for the best results. – 4 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 6: Prepare Site • Assemble Burner • Mount Burner
Example: For each 1 GPH oil input, the room must have outside wall 7,000 cubic feet (875 square feet with an 8-foot ceiling height.) Other conditions Size openings per local codes/jurisdictions – 5 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 7 Confirm with the building owner that the area will be kept free of these ❏ materials at all times and that air openings will be kept unobstructed. the set combustion. Follow the instructions in this manual. – 6 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 8 Table 3 unless the application has been specifically tested Verify that the burner/appliance will maintain all clearances from combustible and listed by the appliance manufacturer and/or Carlin. construction and clearances for service/maintenance as required in the appliance •...
Page 9 3. Slide the tube in until the end of the tube is flush with, or up to ¼ inch short of, the inside of the combustion chamber. – 8 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 10 1. Adjust the pedestal legs so the air tube is level and the center of the tube is at the same height as the center of the appliance opening. 2. Tighten the pedestal leg jam nuts. – 9 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 11: Prepare Burner
Electrode placement, retention ring assembly and nozzle adapter Inspect the nozzle adapter before replacing the nozzle. If the threads have been damaged or shows score marks, replace the nozzle line/adapter assembly. – 10 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 12 Adjust air band (initial setting) nozzle size. The burner pump pressure is factory set. The pump pressure is indi- cated on a label affixed to the pump only if it is something other than – 11 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 13 The nozzle line heater avoids this problem by heating the nozzle line oil to between 120°F and 130°F, resulting in smoother ignition and improved combustion. – 12 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 14 Fuel supply line in good condition and sized/designed correctly? ❏ Oil tank has oil and oil line valves are open. ❏ Wiring installed per burner/appliance instructions? ❏ Burner, appliance and all components inspected and in good condi- ❏ tion? – 13 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 15: Wire Burner • Start Burner - 48245 Primary Control
9. Should control/burner fail to operate correctly, see page 15 for suggestions in troubleshooting. Figure 13 Burners up to 3.0 GPH only, wiring using Carlin 48245 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) – 14 –...
Page 16 Model EZ-1/2/3 oil burners — Instruction manual – 15 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 17: Wire Burner • Start Burner - 40200/42230 Primary
Figure 14 EZ-123 burners wiring using Carlin 40200 or 42230 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) – 16 –...
Page 18 Model EZ-1/2/3 oil burners — Instruction manual – 17 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 19: Wire Burner • Start Burner - 50200 Primary Control
Figure 15 EZ-123 burners wiring using Carlin 50200 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) – 18 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 20 Model EZ-1/2/3 oil burners — Instruction manual – 19 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 21: Wire Burner • Start Burner - 60200 Primary Control
Figure 16 EZ-123 burners wiring using Carlin 60200 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) – 20 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 22 Model EZ-1/2/3 oil burners — Instruction manual – 21 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 23: Adjustment And Verification
12.5 % 5.2% 3.9 % • With the EZ burner equipped with the correct positioning bar, oil nozzle and initial air band setting, the flue products will usually contain between 11½% – 22 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 24: Annual Start-Up And Service
Verify the user is aware of all procedures specified in the manuals. • Verify user will not store or use combustible liquids or materials or contaminants in the vicinity of the burner/appliance. – 23 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 25: Repair Parts
Air tube with welded flange, for specific appliance (contact factory) — Bracket, nozzle line heater 64493 Motor, 1/6 hp, 3450 rpm, Carlin PSC 98022 Nozzle line heater w/electrical disconnect 66787 Motor, 1/7 hp, 3450 rpm, for Suntec A/B, Webster M/2M, and Danfoss pumps...
Page 26 Model EZ-1/2/3 oil burners — Instruction manual 7. Repair parts (continued) – 25 – Carlin part number MNEZ123 Rev. 01/12/10...
Page 27: Maintenance Procedures
Maintenance/service procedures Motor maintenance • The Carlin PSC motor is constructed with permanently-lubricated bearings, Turn off power to appliance when servicing burner. Failure to comply and requires no oiling. Should you replace the original motor with another type could result in severe personal injury, death or substantial property of motor, occasional oiling may be required, depending on motor design and damage.
Page 28: Limited Warranty
The repaired component or replacement part will be provided to the Customer freight prepaid by Carlin unless the returned part is determined by Carlin to be out of warranty or not to be defective, in which case it will be provided to the customer F.O.B., Carlin, East Longmeadow, Massachusetts.
Page 29: User Care And Maintenance
(3) contact your oil dealer or service techni- than # 1 or # 2 heating oil (ASTM cian and the fire department (if needed). D396). – 28 – Carlin part number MNEZ123 Rev. 01/12/10...

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Carlin EZ-1HPW Manual Supplement

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