Carlin 102CRD 99FRD Instruction Manual
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Carlin 102CRD 99FRD Instruction Manual

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Ratings
Input:
99FRD ..................................................0.50 to 3.00 GPH
100CRD ............................................... 0.50 to 2.25 GPH
102CRD (2B\,'' air cone) .................... 2.00 to 3.50 GPH
102CRD (3'' air cone) ....................... 3.00 to 4.50 GPH
Fuels:
U.S. ............................................ No. 1 or No. 2 Fuel oil
Canada ...............No. 1 Stove oil or No. 2 Heating oil
Fuel unit:
............................................................................. Suntec
.................................... 100 to 150
Electrical:
Power ...........................................120V/60 Hz/1-Phase
Motor........................... Carlin PSC, 1/6 HP, 3450 RPM
Current
99FRD ..................................... Approx. 5.5 amps
100CRD ................................... Approx. 5.5 amps
102CRD ................................... Approx. 6.0 amps
Ignition:
..........Carlin Model 41000 electronic - 14,000 volts
Control:
.................... U.L. Group I or II primary safety control
Installer/servicer - Except where specifically stated other-
wise, this manual must be used only by a qualified service
technician. Failure to comply with this or other requirements
in this manual could result in severe personal injury, death or
substantial property damage.
User - Refer only to User care and maintenance on back
page for information regarding operation of this burner. The
burner Instruction Manual is intended only for your service
technician. The burner and heat exchanger must be inspected
Instruction manual
Contents
PLEASE read this first .......................................................2
Codes and standards ........................................................2
1. 99, 100, & 102 Oil nozzle selections ............................3
3. Prepare burner ............................................................9
nozzle pressure
psig
5. Adjustment and verification .......................................22
6. Annual start-up and service ......................................23
7. Repair parts ...............................................................24
8. Maintenance procedures ...........................................26
Warranty .........................................................................27
User care and maintenance ...............................Rear cover
©
70 Maple Street
Ph 413-525-7700
T
ech support
Copyright 2004 - Carlin Combustion Technology, Inc.
800-989-2275
™
East Longmeadow, MA 01028
Fx 413-525-8306
carlincombustion.com

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Summary of Contents for Carlin 102CRD 99FRD

  • Page 1: Table Of Contents

    4. Wire burner • start burner – 50200 primary control .18 Electrical: Power ...........120V/60 Hz/1-Phase Motor......Carlin PSC, 1/6 HP, 3450 RPM 4. Wire burner • start burner – 60200 primary control .20 Current 5. Adjustment and verification ........22 99FRD ........

  • Page 2: Please Read This First

    Regulations of these authori- Burner/appliance installations in Canada must comply with the latest editions ties take precedence over the general instructions provided of CSA B139 (Installation Code for Oil Burning Equipment), CSA standard – 2 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 3: 100, & 102 Oil Nozzle Selections

    Apply the guidelines below to select a nozzle when appliance-specific nozzle data is not avialable from the manufacturer. See notes at end of table for application tips. 99FRD wrapped-shield air tubes are intended only for approved applications in wet-base combustion chambers. – 3 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 4: Prepare Site • Assemble Burner • Mount Burner

    • If the building is tightly constructed, you will have to provide outside air openings into the building. The total free area of the openings must be – 4 – Carlin part number MN99102 Rev. 08/20/08...
  • Page 5 Figure 1, page 6, unless the application has been specifi- with exhaust fans or unsealed return air ducts. Always check cally tested and listed by the appliance manufacturer and/or Carlin. operation of the burner under all conditions to verify vent system •...
  • Page 6 4. Wing walls are not recommended. Corbels can be beneficial to heat distribution in some applications. 5. DV is the minimum diameter for vertical cylindrical chambers (refractory or refractory-lined chambers only). – 6 – Carlin part number MN99102 Rev. 08/20/08...
  • Page 7 This shutter is suitable only for firing rates up to 2.25 GPH. 9. Remove the flange/air tube assembly from the opening. 2. For firing rates over 2.25 GPH, obtain an open type air shutter from your Carlin dealer. Remove the blank shutter and replace with the open Pedestal mount burners shutter.
  • Page 8 Failure to comply could result in severe personal injury, death or substantial property damage. Universal flange-mounted burner 1. Place gasket over burner air tube. – 8 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 9: Prepare Burner

    3. Hold the nozzle adapter securely when removing or replacing the nozzle (Figure 9). Take care not to damage the electrode insulators or to bend the electrodes in the process. Figure 9 Carefully support the nozzle adapter when installing or removing nozzle – 9 – Carlin part number MN99102 Rev. 08/20/08...
  • Page 10 See “Adjust burner using test instruments,” page 22. ( Note that pressure overfire will reduce air flow, requiring more air opening.) – 10 – Carlin part number MN99102 Rev. 08/20/08...
  • Page 11 Model 99FRD, 100CRD, & 102CRD oil burners — Instruction manual 3. Prepare burner (continued) Figure 13 Combustion head/air tube combinations, typical Table 3 Approximate air band and combustion head settings – 11 – Carlin part number MN99102 Rev. 08/20/08...
  • Page 12 The nozzle line heater avoids this problem by heating the nozzle line oil to between 120°F and 130°F, resulting in smoother ignition and improved combustion. – 12 – Carlin part number MN99102 Rev. 08/20/08...
  • Page 13 Fuel supply line in good condition and sized/designed correctly? ❏ Oil tank has oil and oil line valves are open. ❏ Wiring installed per burner/appliance instructions? ❏ Burner, appliance and all components inspected and in good condi- ❏ tion? – 13 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 14: Wire Burner • Start Burner - 48245 Primary Control

    9. Should control/burner fail to operate correctly, see page 15 for suggestions in troubleshooting. Figure 16 Burners up to 3.0 GPH only, wiring using Carlin 48245 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) –...
  • Page 15 Model 99FRD, 100CRD, & 102CRD oil burners — Instruction manual – 15 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 16: Wire Burner • Start Burner - 40200 Primary Control

    Figure 17 99FRD, 100CRD, and 102CRD burners wiring using Carlin 40200 or 42230 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) –...
  • Page 17 Model 99FRD, 100CRD, & 102CRD oil burners — Instruction manual – 17 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 18: Wire Burner • Start Burner - 50200 Primary Control

    Figure 18 99FRD, 100CRD, and 102CRD burners wiring using Carlin 50200 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) – 18 –...
  • Page 19 Model 99FRD, 100CRD, & 102CRD oil burners — Instruction manual – 19 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 20: Wire Burner • Start Burner - 60200 Primary Control

    Figure 19 99FRD, 100CRD, and 102CRD burners wiring using Carlin 60200 primary control (see appliance manual or separate wiring information for burner equipped with a primary control not covered in this manual) – 20 –...
  • Page 21 Model 99FRD, 100CRD, & 102CRD oil burners — Instruction manual – 21 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 22: Adjustment And Verification

    Recheck smoke (should be zero) and flue or chamber pressure/draft (adjust if necessary and retest). All installations should be checked after one to two weeks of operation to ensure the appliance/burner units are operating correctly. – 22 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 23: Annual Start-Up And Service

    • Verify the user is aware of all procedures specified in the manuals. • Verify user will not store or use combustible liquids or materials or contaminants in the vicinity of the burner/appliance. – 23 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 24: Repair Parts

    Electrode setting guage (red) 76893 • • • Elbow, 3/16” flare x 1/8” NPT 29926 • • • – 24 – Carlin part number MN99102 Rev. 08/20/08 Part 99 100 102 99 100 102 Item Description Item Description Part No.
  • Page 25 Model 99FRD, 100CRD, & 102CRD oil burners — Instruction manual 7. Repair parts (continued) – 25 – Carlin part number MN99102 Rev. 08/20/08...

  • Page 26: Maintenance Procedures

    Maintenance/service procedures Motor maintenance • The Carlin PSC motor is constructed with permanently-lubricated bearings, Turn off power to appliance when servicing burner. Failure to comply and requires no oiling. Should you replace the original motor with another type could result in severe personal injury, death or substantial property of motor, occasional oiling may be required, depending on motor design and damage.

  • Page 27: Warranty

    The repaired component or replacement part will be provided to the Customer freight prepaid by Carlin unless the returned part is determined by Carlin to be out of warranty or not to be defective, in which case it will be provided to the customer F.O.B., Carlin, East Longmeadow, Massachusetts.

  • Page 28: User Care And Maintenance

    (3) contact your oil dealer or service techni- burn refuse or use any fuel other cian and the fire department (if needed). than # 1 or # 2 heating oil (ASTM – 28 – Carlin part number MN99102 Rev. 08/20/08...

This manual is also suitable for:

100crd

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