Carlin EZ-1-HP Instruction Manual
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Carlin EZ-1-HP Instruction Manual

Oil burners
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Table of Contents

Ratings
Input:
EZ-LF ......................................0.35 to 1.45 GPH
EZ-1, EZ-1-HP ........................0.50 to 1.65 GPH
EZ-2, EZ-2-HP ....................... 1.50 to 2.25 GPH
EZ-3, EZ-3-HP ....................... 2.00 to 2.60 GPH
Fuels:
No. 1 or No. 2 heating oil (ASTM D396)
Fuel unit:
Suntec
EZ-LF-1,-2 or -3 ...........100
EZ-1,-2 or -3-HP .Over 100
Electrical:
Power ...................................120V/60
Motor .................... Carlin PSC, 1/6
Current .....................................Approx. 2.5
Ignition:
Carlin Model 41000 electronic ....... 14,000
Control:
U.L. Group I or II primary safety control
Agencies:
UL Listed (US and Canada)
Installer/servicer - Except where specifically
stated otherwise, this manual must be used only
by a qualified service technician. Failure to com-
ply with this or other requirements in this manual
could result in severe personal injury, death or
substantial property damage.
User - The burner Instruction Manual is intended
only for your service technician. The burner and
heat exchanger must be inspected and started at
least annually by your service technician.
Contents
PLEASE read this first ................................................. 2
Codes and standards .................................................. 2
EZ-1/2/3 LF application information............................. 3
Prepare burner .......................................................... 10
Wire burner • start burner .......................................... 14
psig nozzle pressure
psig nozzle pressure
Adjustment and verification ....................................... 14
/1-
hz
phase
Annual start-up and service ....................................... 15
, 3450
hp
rpm
Repair parts ............................................................... 16
amps
Maintenance procedures ........................................... 18
User care and maintenance .........................Rear cover
©
Carlin Combustion Technology, Inc.
126 Bailey Road
Phone 203-680-9401
T
Instruction manual
Copyright 2016 - Carlin Combustion Technology, Inc.
800-989-2275
ech support
™
North Haven, CT 06473
Fax 203-764-1714
carlincombustion.com

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  • Page 1: Table Of Contents

    Contents Input: EZ-LF ........0.35 to 1.45 GPH PLEASE read this first ..........2 EZ-1, EZ-1-HP ......0.50 to 1.65 GPH Codes and standards ..........2 EZ-2, EZ-2-HP ....... 1.50 to 2.25 GPH EZ-1/2/3 LF application information......3 EZ-3, EZ-3-HP ....... 2.00 to 2.60 GPH Prepare site •...

  • Page 2: Please Read This First

    Optional P/N 97406 Air Intake System (EZ-1 only) When servicing the burner . . . • Carlin’s 97406 Air Intake System may be supplied with • Disconnect the electrical supply to the burner before model EZ-LF-1 burners only. (Also requires Field CAS-1 attempting to service to avoid electrical shock or pos- combustion air system.)

  • Page 3: Ez-1/2/3 Lf Application Information

    Burner flanges are welded to the air tube to ensure the correct General information — conversion burners pitch. Do not attempt to adjust the pitch using the air tube lock- Carlin EZ burners are shipped for general distribution, with fuel ing screws. units set for 100 .
  • Page 4 Apply the guidelines below to select a nozzle when appliance-specific nozzle data is not available from the manufacturer (see notes at end of table for application tips). DO NOT apply for EZ-1-HP, EZ-2-HP or EZ-3-HP models – see information supplied with appliance/burner.

  • Page 5: Prepare Site • Assemble Burner • Mount Burner

    Model EZ-1/2/3 oil burners — Instruction manual 2. Prepare Site • Assemble Burner • Mount Burner Inspect/repair/replace vent system the room must have 7,000 cubic feet (875 square feet with an 8-foot ceiling height.) Do not install this burner unless you have verified •...
  • Page 6 Model EZ-1/2/3 oil burners — Instruction manual 2. Prepare Site • Assemble Burner • Mount Burner (continued) Optional air intake systems The burner may operate successfully under • Combustion air can be piped to the burner from outside if the burner momentary downdraft conditions, but sus- is fitted with either a Burner Cover or P/N 97406 Air Intake System.
  • Page 7 2. Prepare Site • Assemble Burner • Mount Burner (continued) Verify clearances specifically tested and listed by the appliance manufacturer and/or Carlin. Verify that the burner/appliance will maintain all clearances from • Please notice the special requirements given in Table 3 notes.
  • Page 8 Model EZ-1/2/3 oil burners — Instruction manual 2. Prepare Site • Assemble Burner • Mount Burner (continued) Inspect burner and components • Verify that all burner components are in good condition. Do not install or operate the burner if any com- •...
  • Page 9 Model EZ-1/2/3 oil burners — Instruction manual 2. Prepare Site • Assemble Burner • Mount Burner (continued) Attach air tube to housing Figure 3 Attaching air tube to burner chassis 1. The burner chassis is supplied with two screws mounted into the housing.

  • Page 10: Prepare Burner

    Model EZ-1/2/3 oil burners — Instruction manual 3. Prepare Burner Removing/installing head assembly Install nozzle/check electrodes 1. Loosen the clamp screw on the retention ring assembly Use care when handling burner components after (see Figure 6). Slide the retention ring assembly off of the burner has been firing.
  • Page 11 Initial setting of air band Figure 10 7 options: EZ-1 0.50 – 1.65 GPH 0.50 / 0.60-0.65 / 0.75 / 0.85-1.00 / EZ-1-HP 1.10-1.25 / 1.35-1.50 / 1.65 EZ-2 4 options: 1.50 – 2.25 GPH EZ-2-HP 1.50 / 1.65-1.75 / 2.00 / 2.25...
  • Page 12 Model EZ-1/2/3 oil burners — Instruction manual 3. Prepare Burner (continued) Inspect/install fuel supply • The nozzle line heater needs power when the burner is in standby (no call for heat from the appliance). Make sure the Inspect the oil supply system. Ensure that the fuel nozzle line heater is powered directly from the 120 HOT line, lines are correctly sized and installed and that the...
  • Page 13 Model EZ-1/2/3 oil burners — Instruction manual 3. Prepare Burner (continued) Two-line fuel system requirements Figure 12 Two-line fuel system See Figure 12 and Table 4. Use Table 4 only for burners equipped with Suntec fuel units. For burners using other fuel units, read the fuel unit manufacturer’s data sheet to determine maximum lengths and lifts.

  • Page 14: Wire Burner • Start Burner

    Model EZ-1/2/3 oil burners — Instruction manual 4. Wire Burner • Start Burner – See included Primary Control Data Sheet Turn off power to appliance when servicing burner. Failure to comply could result in severe personal injury, death or substantial property damage. 5.

  • Page 15: Annual Startup And Service

    Model EZ-1/2/3 oil burners — Instruction manual 5. Adjustment and Verification 6. Annual Startup and Service (continued) Verify burner/appliance operation Perform the following This burner must be started and serviced at least annually Check burner/appliance/controls operation by a qualified service technician. Failure to properly maintain •...

  • Page 16: Repair Parts

    Description Part No. Air tube, 4" nominal, approx. 4-3/8"oal (EZ -1), flange 77719 Head positioning bar kit w/7 bars & thumb screw (EZ -1, EZ-1-HP) 98078 Air tube, 5" nominal, approx. 5-3/8" oal (EZ -1), flange 77727 Head positioning bar kit w/4 bars & thumb screw (EZ -2, EZ-2-HP) 84715S Air tube, 7"...
  • Page 17 Model EZ-1/2/3 oil burners — Instruction manual 7. Repair Parts (continued) – 17 – MNEZ123 072916...

  • Page 18: Volts Maintenance Procedures

    Motor maintenance to comply could result in severe personal injury, death or • The Carlin PSC motor is constructed with permanently-lubricated bear- substantial property damage. ings, and requires no oiling. Should you replace the original motor with another type of motor, occasional oiling may be required, depending Cleaning blower wheel on motor design and manufacturer’s recommendations.
  • Page 19 Model EZ-1/2/3 oil burners — Instruction manual – 19 – MNEZ123 072916...

  • Page 20: User Care And Maintenance

    Model EZ-1/2/3 oil burners — Instruction manual EZ-1/2/3 Oil Burner User Care and Maintenance Refer only to the information on this page, intended for your use. The remainder of this manual is intended only for your service techni- cian. Failure to comply could result in severe personal injury, death or substantial property damage.

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