Table of Contents
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Ratings
Input:
.................................. 50,000 to 275,000 Btuh
Fuels:
............................Natural gas or propane gas
Max. supply pressure ...............14 inches w.c.
Min. supply pressure ..................5 inches w.c.
Manifold pressure ...................3.5 inches w.c.
Electrical:
Power ............................ 120V/60 Hz/1-Phase
Motor .............1/15, 1/7, or 1/6 HP, 3450 RPM
Current .............. Approx. 2.0, 2.5 or 2.3 amps
Ignition:
............ Carlin Model 41800 solid state ignitor
Control:
Carlin Model 60200FR microprocessor control
Agencies:
....UL Listed (US and Canada)
Installer/servicer - Except where specifically stated
otherwise, this manual must be used only by a qualified
service technician. (In the state of Massachusetts, this
product must be installed by a licensed Plumber or Gas
Fitter.) Failure to comply with this or other requirements in
this manual could result in severe personal injury, death
or substantial property damage.
User - Refer only to User's Information manual for in-
formation regarding operation of this burner. The burner
Instruction Manual is intended only for your service techni-
cian. The burner and heat exchanger must be inspected
and started at least annually by your service technician.
Instruction manual
Contents
PLEASE read this first ......................................... 2
Codes and standards .......................................... 2
EZGas Pro burner at-a-glance ............................ 3
Install gas piping .................................................. 9
Wire burner ........................................................ 10
Check system • start-up burner/appliance ......... 11
Maintenance and service procedures................ 15
Troubleshooting ................................................. 17
Dimensions and mounting information .............. 19
Replacement parts ............................................ 20
LISTED
©
Copyright 2013 - Carlin Combustion Technology, Inc.
Carlin Combustion Technology, Inc.
70 Maple Street
Ph 413-525-7700
T
ech support
East Longmeadow, MA 01028
carlincombustion.com
800-989-2275
Pro
™
Fx 413-525-8306
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Table of Contents
Related Manuals for Carlin EZGas Pro
Summary of Contents for Carlin EZGas Pro
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Page 1: Table Of Contents
......Natural gas or propane gas Codes and standards .......... 2 Max. supply pressure ....14 inches w.c. EZGas Pro burner at-a-glance ......3 Min. supply pressure ....5 inches w.c. Prepare site • prepare burner • mount burner ..4 Install gas piping ..........9 Manifold pressure ....3.5 inches w.c. -
Page 2: Please Read This First
Burner listing Codes Carlin EZGas Pro burners are C-UL listed, for use The installation must conform with local codes or, in the absence of local codes, with the Standard in the US or Canada, per ANSI Z21.17/CSA2.7- for the Installation of Domestic Gas Conversion Burners, ANSI Z21.8, and the National Fuel Gas... -
Page 3: Ezgas Pro Burner At-A-Glance
10 Hinged cover plate (for access to blower wheel & electrodes) 21 Gas supply entrance — ¾” NPT; 5” w.c. min; 14” w.c. max 11 Ignitor — Carlin Model 41800 solid state electronic ignitor — 9,000 volts, continuous duty rated) 22 24V Transformer –... -
Page 4: Prepare Site • Prepare Burner • Mount Burner
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner Inspect installation site Figure 1 Vent and vent connector installation Inspect, repair and/or replace vent system... - Page 5 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect installation site Figure 2 Locating & sizing air openings Verify combustion/ventilation air openings...
- Page 6 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect installation site Ceramic fiber or Fiberglass insulation Verify combustion/ventilation air openings (continued)
- Page 7 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 1. Prepare site • prepare burner • mount burner (continued) Inspect burner and components Air tube insertion length (UTL) • Usable air tube length (UTL) is the distance from mounting flange to end of air Do not install or operate the burner if any component is dam- tube.
- Page 8 Verify that all burner components are in good condition. • If gas orifice is larger than required, obtain a replacement orifice nipple from Carlin. If necessary, drill the orifice hole in the replace- Mount burner in appliance ment orifice nipple to the correct size.
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Page 9: Install Gas Piping
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 2. Install gas piping from meter to combination gas valve Piping from meter to burner Gas supply pressure — natural or propane •... -
Page 10: Wire Burner
If replacing any of the wire supplied with the burner, use 0.8 microamps. The control will register flame failure at any lower signal. minimum #18 AWG 125°C or better. Figure 7 Wiring diagram — EZGas Pro burner with 60200FR primary control — typical wiring to appliance Yellow 24VAC... -
Page 11: Check System • Start-Up Burner/Appliance
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance Inspect/check system Figure 8 Air band adjustment Before starting the burner and appliance, verify the system has been in- stalled as directed by this manual and the appliance instructions. - Page 12 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Should overheating or an emergency occur, immediately: Model 60200FR diagnostic LED’s • Shut off main manual gas valve.
- Page 13 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 4. Check system • start-up burner/appliance (continued) Installer/servicer Make final burner adjustments (continued) Please check off and fill in certificate Inspect flame Look at flame through appliance observation port.
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Page 14: Perform Checkout Procedure • Fill Out Certificate
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 5. Perform checkout procedures • fill out certificate Verify burner/appliance operation Verify burner/appliance operation (cont.) Check burner/appliance/controls operation Verify vent system operation... -
Page 15: Maintenance And Service Procedures
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures This burner should be started and serviced at least annually by a qualified service technician. Failure to properly maintain and service the burner could result in severe personal injury, death or substantial property damage. - Page 16 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 6. Maintenance and service procedures (continued) Maintenance/service procedures Cleaning blower wheel 1. The blower wheel accumulates dust and debris from normal operation. You will need to clean the wheel blades periodically to prevent reduction in airflow.
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Page 17: Troubleshooting
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting If switch is correctly connected, but won’t close, replace airflow switch. – 17 – Carlin part number MNEZGas Rev. 10/28/13... - Page 18 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 7. Troubleshooting (continued) – 18 – Carlin part number MNEZGas Rev. 10/28/13...
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Page 19: Dimensions And Mounting Information
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 8. Dimensions and mounting information REVISION HISTORY DESCRIPTION DATE Released to Production 5/4/2009 Figure 9 Dimensional data 9 1/4" 7 3/8"... -
Page 20: Replacement Parts
Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts Item Number Description Part Number Air tube used with universal flange 10” air tube 50877A *Consult Carlin for welded flange airtubes 12”... - Page 21 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. 9. Replacement parts (continued) REVISION HISTORY DESCRIPTION Released to Production QUALITY CHARACTERISTICS THIS DOCUMENT MAY NOT BE REPRODUCED WITHOUT WRITTEN CARLIN COMBUSTION TEC...
- Page 22 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 22 – Carlin part number MNEZGas Rev. 10/28/13...
- Page 23 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 23 – Carlin part number MNEZGas Rev. 10/28/13...
- Page 24 Model EZGas Pro gas burner — Instruction manual Where appliance instructions differ from this manual, follow the appliance instructions. – 24 – Carlin part number MNEZGas Rev. 10/28/13...