Carlin 99FRD Instruction Manual
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Carlin 99FRD Instruction Manual

Advanced oil burners 0.5 to 4.5 gph
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Table of Contents

Ratings
Input:
99FRD, EZ-66 .........................................0.50 to 3.00 GPH
102CRD (2
/
" air cone) ........................ 2.00 to 3.50 GPH
5
8
102CRD (3" air cone) ............................ 3.00 to 4.50 GPH
Fuels:
U.S. ................................................No. 1 or No. 2 Fuel oil
Canada .................... No. 1 Stove oil or No. 2 Heating oil
Fuel unit:
...............................................................................Suntec
........................................ 100 to 150
Electrical:
Power ..............................................120V/60 Hz/1-Phase
Motor................................Carlin PSC, 1/6 HP, 3450 RPM
Current
99FRD, EZ-66 ..............................Approx. 5.5 amps
102CRD .......................................Approx. 6.0 amps
Ignition:
................. Carlin Model 41000 electronic - 19,000 volts
Control:
........................... U.L. Group I or II primary safety control
Agencies:
............................................... UL Listed (US and Canada)
Installer/servicer - Except where specifically stated other-
wise, this manual must be used only by a qualified service
technician. Failure to comply with this or other requirements
in this manual could result in severe personal injury, death or
substantial property damage.
User - Refer only to User care and maintenance on back page
for information regarding operation of this burner. The burner
Instruction Manual is intended only for your service technician.
The burner and heat exchanger must be inspected and started
at least annually by your service technician.
Advanced Oil Burners
Instruction Manual
Contents
PLEASE read this first .......................................................2
Codes and Standards ........................................................2
3. Prepare Burner ............................................................9
4. Adjustment and Verification .......................................14
nozzle pressure
psig
5. Annual Start-up and Service ......................................15
6. Repair Parts ...............................................................16
7. Maintenance Procedures ...........................................18
User care and maintenance ...............................Rear cover
©
Copyright 2015 - Carlin Combustion Technology, Inc.
Carlin Combustion Technology, Inc.
126 Bailey Road
Ph 203-680-9401
T
ech support
99FRD
Models
102CRD
EZ-66
0.5 to 4.5 GPH
carlincombustion.com
800-989-2275
North Haven, CT 06473
Fx 203-680-9403

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Summary of Contents for Carlin 99FRD

  • Page 1: Table Of Contents

    99FRD, EZ-66 ......Approx. 5.5 amps User care and maintenance .......Rear cover 102CRD ........Approx. 6.0 amps Ignition: ....Carlin Model 41000 electronic – 19,000 volts Control: ......U.L. Group I or II primary safety control Agencies: ..........UL Listed (US and Canada) Installer/servicer –...

  • Page 2: Please Read This First

    Certification United States installations 99FRD, EZ-66 and 102CRD burners are U.L. listed for the U.S. and Canada, Burner/appliance installations in the United States must comply with the certified to comply with ANSI/UL 296, for use with #1 or #2 heating oil (per latest editions of NFPA 31 (Standard for the Installation of Oil-Burning standard ASTM D396).

  • Page 3: Ez-66 & 102 Oil Nozzle Selections

    Apply the guidelines below to select a nozzle when appliance-specific nozzle data is not avialable from the manufacturer. See notes at end of table for application tips. 99FRD wrapped-shield air tubes are intended only for approved applications in wet-base combustion chambers.

  • Page 4: Prepare Site • Assemble Burner • Mount Burner

    Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 2. Prepare Site • Assemble Burner • Mount Burner Inspect/repair/replace vent system at least 1 square inch per 5,000 Btuh (28 square inches per GPH) of all appliances in the space.
  • Page 5 Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 2. Prepare Site • Assemble Burner • Mount Burner (continued) Combustion/ventilation air checklist • Illustrations A to F in Figure 1 show different chamber configurations with and without refractory linings. The chamber dimensions listed in The burner may operate successfully under momentary Figure 1 depend on whether the chamber is lined or water-backed.
  • Page 6 Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 2. Prepare Site • Assemble Burner • Mount Burner (continued) Figure 1 99FRD, EZ-66 and 102CRD Minimum combustion chamber dimensions (all dimensions in inches) Firing rate Target Lined Unlined Note 3...
  • Page 7 2.25 GPH necessary. Then tighten the flange locking screws securely. 1. 99FRD, EZ-66 burners are shipped with the blank air shutter (behind 9. Remove the flange/air tube assembly from the opening. fuel unit) installed. This shutter is suitable only for firing rates up to 2.25 GPH.
  • Page 8 2. Adjust the pedestal legs so the air tube is level and the center of the 5. When using 99FRD/EZ-66 wrapped-shield air tube or 102 CRD “B” tube is at the same height as the center of the appliance opening.

  • Page 9: Prepare Burner

    • See Figure 8. For 99FRD or EZ-66 burners, you will have to lift the You will need to remove the combustion head assembly for inspection of end of the assembly to guide it through the throttle at the end of the the assembly, replacement of the oil nozzle or adjustment of electrodes.
  • Page 10 Figure 11 Check zero position — 99FRD only Air shutter 1. The air shutter is fixed for all 99FRD, EZ-66 and 102CRD burners. See page 7 for the correct air shutter type. (Some 102CRD burners may be equipped with 3-slot air shutters.) Air band 1.
  • Page 11 Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 3. Prepare Burner (continued) Figure 13 Combustion head/air tube combinations, typical 99FRD/EZ-66 Standard air tube 99FRD/EZ-66 Wrapped-shield air tube 102CRD air tube Shield Shield Flame Throttle Flame Throttle Flame Air cone (2 "...
  • Page 12 Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 3. Prepare Burner (continued) Inspect/install fuel supply • The nozzle line heater needs power when the burner is in standby (no call for heat from the appliance). Make sure the nozzle line heater is Inspect the oil supply system.
  • Page 13 Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 3. Prepare Burner (continued) Two-line fuel system requirements Figure 15 Two-line fuel system See Figure 15 and Table 4. Use Table 4 only for burners equipped with Suntec fuel units. For burners using other fuel units, read the fuel unit manufacturer’s data sheet to determine maximum lengths and lifts.

  • Page 14: Adjustment And Verification

    1. Insert test probe into vent sample opening to sample flue products. 2. With the 99FRD, EZ-66 or 102CRD burner equipped with the correct oil nozzle, head setting and air band setting, the flue products will usually contain between 11½% and 12½% CO...

  • Page 15: Annual Start-Up And Service

    Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 4. Adjustment and Verification 5. Annual Start-up and Service (cont.) Verify burner/appliance operation Annual start-up & service This burner must be started and serviced at least annually Check burner/appliance/controls operation by a qualified service technician.

  • Page 16: Repair Parts

    Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 6. Repair Parts For parts not shown or listed, contact factory and/or check separate documentation supplied with appliance/burner unit. ITEM PART NO. DESCRIPTION 98022S 1/6HP PSC Motor, 48 M Frame •...
  • Page 17 Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 6. Repair Parts (continued) *3 includes selected air tube and combustion head assembly ITEM PART NO. DESCRIPTION 70200S Universal Primary w/ Display 70200 • • • 48245S Model 48245 Primary w/ Smart Ignition •...

  • Page 18: Maintenance Procedures

    Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 7. Maintenance Procedures Maintenance/service procedures Motor maintenance • The Carlin PSC motor is constructed with permanently-lubricated bearings, Turn off power to appliance when servicing burner. Failure to comply and requires no oiling. Should you replace the original motor with another type...
  • Page 19 Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual – 19 – MN99102 042015...

  • Page 20: User Care And Maintenance

    Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual 99FRD, EZ-66 and 102CRD Oil Burner User care and maintenance Refer only to the information on this page, intended for your use. The remainder of this manual is intended only for your service technician.

This manual is also suitable for:

Ez-66102crd

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