Afag CS 20/100 Assembly And Operating Instructions Manual

Afag CS 20/100 Assembly And Operating Instructions Manual

Compact slide
Table of Contents

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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
CS 16/30
Order no.: 50167742
CS 16/90
Order no.: 50154070
CS 20/50
Order no.: 50100711
CS 20/150
Order no.: 50100713
Assembly instructions
Compact Slide
CS 16 – CS 20
EN
CS 16 - CS 20
Date 01.06.2021
CS 16/60
Order no.: 50154069
CS 16/120
Order no.: 50154071
CS 20/100
Order no.: 50100712
Version 6.0
1–64

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Summarization of Contents

General Information
Purpose of Assembly Instructions
Details the content and purpose of the assembly and operating instructions for CS 16 and CS 20.
Explanation of Symbols
Explains the safety notes, pictograms, and signal words used in the manual.
Additional Symbols
Details additional symbols used for warnings and highlights in the manual.
Applicable Documents and Warranty
Lists documents to observe and outlines warranty terms and conditions.
Liability
Defines Afag's liability regarding product use, modifications, and unauthorized changes.
Safety Instructions
Intended Use and Foreseeable Misuse
Defines the proper use of the compact slide and identifies misuse scenarios.
Operator and Company Responsibilities
Outlines obligations for operating companies and personnel regarding safety.
Personnel Requirements and PPE
Specifies required personnel qualifications and personal protective equipment (PPE).
General Hazards and Risk Mitigation
Details general workplace hazards, electrical, mechanical, and pneumatic risks.
Technical Data CS 16
Dimensional Drawings CS 16
Provides detailed dimensional drawings for various CS 16 models.
Technical Specifications CS 16
Lists key technical specifications including stroke, weight, speed, and air consumption.
Preferred Combinations CS 16
Shows compatible module combinations for CS 16 series with mounting areas.
Slide Loads CS 16
Specifies maximum torque and payload capacities for CS 16 models based on mounting.
Operation Time Diagrams CS 16
Illustrates operation time based on stroke and payload for different CS 16 models.
Technical Data CS 20
Dimensional Drawings CS 20
Provides detailed dimensional drawings for various CS 20 models.
Technical Specifications CS 20
Lists key technical specifications including stroke, weight, speed, and air consumption.
Preferred Combinations CS 20
Shows compatible module combinations for CS 20 series with mounting areas.
Slide Loads CS 20
Specifies maximum torque and payload capacities for CS 20 models based on mounting.
Operation Time Diagrams CS 20
Illustrates operation time based on stroke and payload for different CS 20 models.
Transport, Packaging, and Storage
Transport Safety and Packaging
Provides safety instructions for transport and explains standardized packaging symbols.
Scope of Supply and Transport Conditions
Details the items included in the scope of supply and transport conditions.
Storage Recommendations
Offers guidance on proper storage conditions for extended periods.
Design and Description
Compact Slide Module Design
Illustrates the components and design of the CS module with numbered parts.
Product Description and Functionality
Describes the compact slides as precision pneumatic modules for shock-free movement.
Available Accessories
Lists and details various accessories like initiators, shock absorbers, and stops.
Installation, Assembly, and Setting
Installation Safety Instructions
Highlights safety precautions for connecting the slide to control units and pneumatic systems.
Assembly and Mounting Methods
Explains mounting options and provides details on hole grids and centering bushings.
Tightening Torques for Screws
Specifies minimum screw specifications and tightening torques for mounting.
Pneumatic System Connection
Details safety and functional guidelines for connecting the pneumatic system.
Sensor Installation and Adjustment
Guides on installing initiators, proximity switches, and query sensors, including adjustment.
Shock Absorber Adjustment
Covers safety notes and procedures for adjusting shock absorbers and stop screws.
End Position Control and Stroke Reduction
Covers end position sensing using sensors and methods for reducing stroke length.
Intermediate Position Sequences
Details the sequences for intermediate positions during extension and retraction of the slide.
ZA Intermediate Stop Procedures
Covers overview, mounting, adjustment, and action direction changes for the ZA intermediate stop.
Commissioning
Safety During Commissioning
Emphasizes safety precautions regarding moving components and operation without shock absorbers.
Preparations for Commissioning
Outlines the steps for connecting air, adjusting positions, and shock absorbers before commissioning.
Module Commissioning Procedure
Details the step-by-step process for commissioning the modules, including system ventilation and test runs.
Fault Elimination
General Troubleshooting Notes
Provides general information and safety instructions for troubleshooting the compact slide.
Fault Causes and Remedies Table
Lists common faults, their possible causes, and recommended remedies for the CS module.
Maintenance and Repair
General Maintenance Information
States that compact slides are low-maintenance but outlines required activities.
Safety for Maintenance and Repair
Details safety measures to prevent injury and damage during maintenance activities.
Maintenance Schedule and Points
Provides an overview of maintenance points, works, and intervals for the compact slide.
Compressed Air Specifications
Specifies requirements for compressed air quality and recommends oils for lubricated air.
Further Maintenance and Lubrication
Outlines conditions for minimal further maintenance and standard lubrication types.
Spare Parts and Repair Service
Explains the process for obtaining spare parts and using Afag's repair service.
Decommissioning, Disassembly, and Disposal
Safety for Decommissioning and Disposal
Highlights safety precautions for dismantling and disposing of the compact slide.
Disassembly Instructions
Specifies that disassembly must only be performed by qualified personnel with safety precautions.
Proper Disposal Procedures
Guides on environmentally friendly disposal, sorting components by material, and recycling.
Declaration of Incorporation
Machinery Directive Compliance
Declares conformity of the partly completed machinery with Machinery Directive requirements.

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