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Telescope spindle axis
SA-1
- Declaration of Incorporation
- Module Information
- Montage Instructions
-
Maintenance Instructions
"Translation" of the Original Montage Instructions
© Copyright by Afag Automation AG
SA-1-OI-vers. 2.2 gb.23.07.14

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Summary of Contents for Afag SA-1

  • Page 1 Telescope spindle axis SA-1 - Declaration of Incorporation - Module Information - Montage Instructions Maintenance Instructions “Translation” of the Original Montage Instructions © Copyright by Afag Automation AG SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 2 The actual serial number will SA-1-50/100/150 be sticked in here upon delivery of the device. Version of the documentation : SA-1-OI-vers.2.2 gb.23.07.14 Symbols : Assembly and commissioning must be carried out by qualified personnel only and according to these Montage Instructions.
  • Page 3: Table Of Contents

    2.1.8 Preferred combinations for SA-1 Side 15 2.1.9 Installation for SA spindle axis in a system Side 16 2.2.0 Motor control Interface for spindle axis Side 17 2.2.1 Afag standard controller for spindle axis Side 18 2.2.2 SE-24 Side 19 2.2.3 SE-48 Side 20 2.2.4 SE-Power...
  • Page 4 4.1.1 Lubrication of the spindle gear Side 35 4.1.2 Lubrication of the linear guide Side 36 4.1.3 Further maintenance Side 37 4.1.4 Accessories Side 37 4.1.5 Trouble shooting Side 38 4.1.6 Disassembling and repair Side 40 5.0.0 Disposal Side 40 SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 5 Directive 2006/42/EC, where appropriate. Name and address of the person authorised to compile the relevant technical documentation: Lanz Beat, PM & Marketing-Services, Afag Automation AG Place/Date: Huttwil, 23.07.2014 Markus Werro...
  • Page 6: Module Information

    The transport takes place in the transport packaging of Afag Automation AG. If there is no packaging of Afag Automation AG are used, they must be the telescope spindle axis shock and dust packed. The axis is in the transport package dry storage.
  • Page 7: Fastening The Module

    1.1 Fastening the module The module may only be fastened on is underside! SA-1: Hole spacing 30x30 mm / Thread M4 / Centering bushings 7x3 mm Telescope spindle axis: Hole spacing 20x30 mm / Thread M3 / Centering bushings 5x2.5 mm...
  • Page 8: Hole Spacing And Centering Bushings

    2.1.2 Hole spacing and centering bushings SA-1 Module Braket Use it for positioning the centering bushings supplied. Put them in Hole spacing 30x30 20x30 two diagonally opposite mounting holes of the grid. Thread Centering bushings (H7) Ø 7mm Ø 5mm SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 9: Tightening Torque For Screw

    NOTE These Montage Instructions should be read carefully before carrying out any activity on or with the telescope spindle axis module. The telescope spindle axis module may only be deployed in accordance with the intended use. SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 10: Slide Unit Load Factors

    2.1.4 Slide unit load factors SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 11: Module Description

    The servomotor (7) can also be equipped with an integrated parking brake (8) which secures the bracket position when the module is not energized.  This parking brake is required by all means in case of vertical applications! SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 12: Description Module

    2.1.6 Description module Base body Coupling housing Bracket Servomotor Linear guide Integrated parking brake Ball screw axis Motor/Encoder connector Toothed belt housing Reference switch connector SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 13: Description Motor Arrangement

    - Screw down cover (1) - all Cable mount - Switch on control system CAUTION Carry out a reference run with the module afterwards! (see controller manual) The correct toothed belt tension is retained and must NOT be changed! SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 14: Preferred Combinations For

    NOTE For the cultivation of external modules to the telescope spindle axis over the Afag no liability. Any module are growing so big that they choose for a full telescope spindle axis of the stand and the payload does not exceed.
  • Page 15: Installation For Sa Spindle Axis In A System

    The Installation of the SA-spindle axis may be explained only by a certified professional person. NOTE The investment farmer is himself responsible for the Installation spindle axis in a system. SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 16 Pin assignment, reference switch connection: Pin Signal 5 ... 24 V DC Signal, PNP NOTE We recommend you to use the Afag standard cable which are listed in the accessories. Motors plugs can be rotated 180° Screws solve Turn the plug Tighten the screws SA-1-OI-vers.
  • Page 17: Afag Standard Controller For Spindle Axis

    2.2.1 Afag standard controller for spindle axis NOTE The Afag offers to spindle axis two different controls. You take further information in the technical products catalogue. www.afag.com SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 18: Se-24

    2.2.2 SE-24 SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 19: Se-48

    2.2.3 SE-48 SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 20: Se-Power

    2.2.4 SE-Power SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 21: Servo Controller

    2.2.5 Servo controller SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 22: Programming For The Sa Spindle Extension

    The programming depends on the control system used. Observe the respective manuals of the control system supplier. If the Afag SE-Power control system is used, please observe the Montage Instructions which are added to the control system. The Montage Instructions can also be downloaded from the Afag homepage www.afag.com.
  • Page 23: Power Fallure During Installation And Set-Up

    The SA spindle extension is to be grounded when it is installed in a system. Carry out an isolation test before start-up. Is it the responsibility of the owner to ensure the safety of the control system which controls the SA spindle extension. SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 24: Noise Emissions

    2.2.9 Protective device at the assembly system NOTE If an SA spindle extension is mounted in an assembly system the assembly system must be provided with a protective device. CAUTION Warning: Hot surfaces at the motor in continuous operation! SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 25: Montage Instructions

    Directive 206/42/EG, Annex II B IV where appropriate. Name and address of the person authorised to compile the relevant technical documentation: Lanz Beat, PM & Marketing-Services, Afag Automation AG SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 26 3.1.1 These Montage Instructions apply to: Typ: SA-1 Telescope spindle axis: Assembly and commissioning must be Symbols: carried out by qualified personnel only ans according to these Montage Instructions. CAUTION For a potentially dangerous situation, the light body injuries could result. This signal word can also be used for warnings of damage to property may be used.
  • Page 27: General Description For

    Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted. In case of inexpert changes or improper assembly, installation, operation, maintenance or repairs, Afag rejects all liability.
  • Page 28: Scope Of Supply/ Intend Use/ Safety Note

    The module may only be used in accordance with the intended purpose. Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag automation are not permitted. In case of inexpert changes or improper assembly, installation, operation, maintenance or repairs, Afag rejects all liability.
  • Page 29: Warranty

    The warranty includes the repairs or replacement of faulty parts at Afag automation AG. *first go in event Carrying out repairs on the linear guide and the spindle gear without previous instruction by Afag automation AG nullifies the warranty. Any additional claims are excluded. SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 30: Dimension For

    3.1.6 Dimension for SA-1 SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 31 3.1.7 Technical data SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 32: Installation

    3.1.8 Installation CAUTION The SA-1 may execute unpredictable movements when the controller is switched on which can cause personal injuries or damage to the system. Make sure that the control system is switched off and secured against being switched on again when working on the module.
  • Page 33: Maintenance Instructions

    4.1.0 Maintenance and service the telescope spindle axis CAUTION With switched control of the SA-1 can run extra movement and cause injury or property damage. Make sure that the control system is switched off and secured against being switched on again when working on the axis.
  • Page 34 Typ KP-1, N (DIN 51502) / Typ NLGI-classe 1 (DIN 51818).  Fit the blind plug.  In order to spread the lubricant evenly 2 – 3 strokes should be executed at low speed when greasing is completed. SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 35: Lubrication Of The Linear Guide

    We recommend to use Klüber STABURAG S NBU 8P grease. In order to spread the lubricant evenly 2 – 3 strokes should be executed at low speed when greasing is completed. Linear guide tracks Lubricating hole of guide carriage NOTE SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 36: Accessories

    Proximity switch cable-R9-5m-0-0 (SE-24) 50341478 Programming cable (SE-48, 5m) 50103890 Power cable (SE-24/SE-48, 5m) 50118124 I/O cable (SE-48, 5m) 50119231 Centering bushings Ø 5x2.5 50035831 Centering bushings Ø 7x3 11016850 MSDN für Fett Klüber Microlube GBU-Y-131 on request SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 37: Trouble Shooting

    Slide does not move Wrong connection of drive Check pin assignment and correct, if necessary Carry out functional test according to chapter "First start-up” Motor connection Check motor cable interrupted Drive defective Have the drive replaced by Afag automation AG SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 38 Lubrication of spindle not Lubricate spindle excessively okay Abnormal running noise End play in the spindle Have the spindle gear at the module gear replaced by Afag AG Appreciable play in the Have guide replaced by slide guide Afag AG SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 39: Disassembling And Repair

    Automation AG. 5.0.0 Disposal NOTE SA-1 which are of no further use should not be disposed of as a complete unit but dismantled into individual parts according to the type of material and recycled should be correctly disposed of. SA-1-OI-vers. 2.2 gb.23.07.14...
  • Page 40 Afag Automation AG Fiechtenstrasse 32 CH - 4950 Huttwil Schwitzerland Tel.: +41 62 959 86 86 Fax.: +41 62 959 87 87 e-mail: sales@afag.com Internet: www.afag.com SA-1-OI-vers. 2.2 gb.23.07.14...

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