Afag CS 16/120 Assembly And Operating Instructions Manual

Afag CS 16/120 Assembly And Operating Instructions Manual

Compact slide
Table of Contents

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Assembly and operating instructions
Translation of the Original Assembly Instructions EN
CS 16/30
Order no.: 50167742
CS 16/90
Order no.: 50154070
CS 20/50
Order no.: 50100711
CS 20/150
Order no.: 50100713
Assembly instructions
Compact Slide
CS 16 – CS 20
EN
CS 16 - CS 20
Date 01.06.2021
CS 16/60
Order no.: 50154069
CS 16/120
Order no.: 50154071
CS 20/100
Order no.: 50100712
Version 6.0
1–64

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Summarization of Contents

Document Overview and General Information
Purpose of Assembly Instructions
Explains the scope and goals of the assembly and operating instructions.
Explanation of Symbols
Defines safety symbols, signal words, and other instructional icons used throughout the manual.
Additional Symbols
Details other symbols used in the manual for highlighting specific information or actions.
Applicable Documents and Compliance
Lists other documents that must be observed and compliance with regulations.
Warranty and Liability
Details the warranty terms and conditions, including exclusions and liability limitations.
Safety Instructions for Compact Slides
General Safety Aspects
Provides an overview of safety aspects for safe and proper use of the compact slide.
Intended Use and Misuse
Defines the proper application of the compact slide and outlines foreseeable misuse.
Operator and Personnel Obligations
Outlines the responsibilities of the operating company and personnel for safe operation.
Personnel Requirements and Qualification
Specifies the necessary qualifications and skills for personnel working with the compact slide.
Personal Protective Equipment (PPE)
Details the required personal protective equipment for safe operation and maintenance.
General Hazards and Risks
Identifies general workplace hazards and residual risks associated with operating the compact slides.
Technical Data for Compact Slides
CS 16 Dimensional Drawings
Provides detailed dimensions and specifications for the CS 16 compact slide series.
CS 16 Technical Specifications
Lists key technical specifications including stroke, weight, pressure, and air consumption for CS 16.
CS 16 Slide Load Capacities
Details the maximum load capacities and torques for different mounting positions of the CS 16.
CS 20 Dimensional Drawings
Provides detailed dimensions and specifications for the CS 20 compact slide series.
CS 20 Technical Specifications
Lists key technical specifications including stroke, weight, pressure, and air consumption for CS 20.
CS 20 Slide Load Capacities
Details the maximum load capacities and torques for different mounting positions of the CS 20.
Transport, Packaging, and Storage Guidelines
Transport Safety Instructions
Provides safety precautions to be observed during the transport of compact slides.
Scope of Supply
Lists the components included in the delivery of the compact slides.
Packaging Standards
Explains the standardized symbols and handling instructions for package contents.
Storage Recommendations
Offers guidelines for storing the compact slides properly to maintain their condition.
Design and Description of Compact Slides
CS Module Design Overview
Describes the physical structure and components of the compact slide modules.
Product Description
Explains the functionality and application of the compact slides in automated systems.
Accessories for CS 16 and CS 20
Lists and details available accessories such as sensors, stops, and mounting kits.
Installation, Assembly, and Setting Procedures
Safety for Installation & Assembly
Highlights critical safety precautions before and during installation and assembly.
Module Mounting and Attachment
Details how to mount the compact slide onto a base body in various orientations.
Screw Tightening Torques
Specifies the correct tightening torques for screws used in mounting and assembly.
Pneumatic System Connection
Guides on how to properly connect the compact slide to the pneumatic system.
Initiator Installation
Instructions for mounting and connecting inductive initiators for position sensing.
Proximity Switch Installation
Describes the process for installing and adjusting proximity switches for end position detection.
Shock Absorber Adjustment
Explains how to adjust shock absorbers for optimal damping and safe operation.
End Position Control
Details how to set up end position sensing and stroke reduction mechanisms.
Intermediate Position Sequence
Explains the sequence of pneumatic signals for intermediate positions during extension and retraction.
ZA Intermediate Stop Installation
Covers the installation and overview of the optional ZA intermediate stop.
Adjusting ZA-Catch Direction
Describes how to change the ZA-Catch's action direction for extension or retraction.
Commissioning Compact Slides
Commissioning Safety Instructions
Outlines safety precautions to be taken before and during the commissioning process.
Preparations for Commissioning
Lists the necessary steps and checks before the initial operation of the compact slides.
Commissioning Steps
Provides a step-by-step guide for the initial startup and functional testing of the modules.
Fault Elimination and Troubleshooting
General Troubleshooting Notes
Offers general information and safety guidelines for troubleshooting procedures.
Troubleshooting Safety
Emphasizes safety measures required when performing troubleshooting tasks.
Fault Causes and Remedies
Provides a table outlining common faults, their possible causes, and recommended remedies.
Maintenance and Repair of Compact Slides
General Maintenance Notes
Explains that slides are low-maintenance but outlines required activities for optimal operation.
Safety for Maintenance & Repair
Stresses safety precautions needed before and during maintenance and repair work.
Maintenance Activities and Intervals
Lists routine maintenance tasks and their recommended intervals for optimal performance.
Compressed Air Specifications
Details the required compressed air quality and types of oil for lubricated systems.
Spare Parts and Repair Service
Information on obtaining spare parts and utilizing Afag's repair services.
Decommissioning, Disassembly, and Disposal
Safety for Decommissioning & Disposal
Covers safety precautions during dismantling and disposal to prevent injury and damage.
Decommissioning Procedure
Explains the process for putting slides out of service for extended periods.
Disassembly Guidelines
Provides instructions on how qualified personnel should safely disassemble the compact slides.
Disposal Instructions
Guides on environmentally friendly disposal of the compact slides and their components.
Declaration of Incorporation for Partly Completed Machinery
Declaration Details
Formal declaration confirming compliance with Machinery Directive for the partly completed machinery.

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