Related Manuals for Woodland Mills WOODLANDER HM130MAX 2020
Summary of Contents for Woodland Mills WOODLANDER HM130MAX 2020
- Page 1 WOODLANDER SAWMILL TRAILER ™ OPERATOR’S MANUAL The Woodlander ™ is compatible with HM126, HM130 & HM130MAX sawmills. Woodlander ™ is a trademark of Woodland Mills, Inc.
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Page 3: Table Of Contents
Woodlander ™ Operator’s Manual TABLE OF CONTENTS TABLE OF CONTENTS ___________________________________ INTRODUCTION _________________________________________ GENERAL SAFETY RULES _______________________________ INSPECTION/MAINTENANCE ______________________________ TECHNICAL SPECIFICATIONS ____________________________ BOLT TORQUE SPECIFICATIONS ____________________________ TRAILER ASSEMBLY ____________________________________ 1. TOOLS REQUIRED _____________________________________ 2. UNPACKING ___________________________________________ 3. GUSSETS _____________________________________________ 4. SIDE PLATES _________________________________________ 5. - Page 4 Woodlander ™ Operator’s Manual CHASSIS AND TRACK ____________________________________ TONGUE _______________________________________________ NORTH AMERICA ________________________________________________ EUROPE ________________________________________________________ AXLES, WHEELS, AND FENDERS ___________________________ LIGHTING _______________________________________________ NORTH AMERICA ________________________________________________ EUROPE ________________________________________________________ BADGES ________________________________________________ HEAD LOCK-DOWN PLATES _______________________________ NOTES _______________________________________________ WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 5: Introduction
If you have any questions relative to a particular application, DO NOT use the trailer until you have first contacted Woodland Mills to determine if it can or should be performed using the product. -
Page 6: General Safety Rules
Woodlander ™ Operator’s Manual **SAVE THESE INSTRUCTIONS** GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result serious injury. WARNING! The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. -
Page 7: Technical Specifications
Woodlander ™ Operator’s Manual TECHNICAL SPECIFICATIONS Item Specification Trailer Axle Independent Torsion Axle Design Trailer Wheels 5 Bolts @ 4.5” (114 mm) & 5.30-12 DOT Approved Tires Tire Pressure Refer to Tire Wheel Nut Torque 80 ft•lb / 110 N•m Trailer Ball Coupler 2”... -
Page 8: Trailer Assembly
Woodlander ™ Operator’s Manual TRAILER ASSEMBLY 1. TOOLS REQUIRED Tool Specification Phillips Head Screwdriver No. 3 Wrench/Socket 8 mm Wrench/Socket 9 mm Wrench/Socket 10 mm Wrench/Socket 13 mm Wrench/Socket 14 mm Wrench/Socket 15 mm Wrench/Socket 18 mm Adjustable Wrench Variable Torque Wrench Capable of 93 ft•lb (126 N•m) Drill... -
Page 9: Unpacking
Woodlander ™ Operator’s Manual 2. UNPACKING Remove all the parts from the steel crate. Set the crate aside as it will be used as a support for several of the following steps. WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 10: Gussets
Woodlander ™ Operator’s Manual 3. GUSSETS Using the hardware listed below, assemble the gussets to the track as shown on the next page. Ensure the track width is set correctly (see track widths on next page), and measure diagonally to check for squareness. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS. - Page 11 Woodlander ™ Operator’s Manual End Bunk M10 x 30 mm Middle Bunk M10 Lock Nut M10 x 30 mm Joining Bunk End Gusset M10 Lock Nut M10 x 30 mm Middle Bunk Joining Gusset M10 x 40 mm M10 x 30 mm End Bunk 16x M10 Lock Nut M10 Lock Nut...
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Page 12: Side Plates
Woodlander ™ Operator’s Manual 4. SIDE PLATES Using the shipping crate as an assembly aid, lay two (2) 2X4s across the top the crate near each end. Position the track/gusset assembly on the 2X4s, ensuring it is centred end-to-end. The 2X4s need to be long enough to support the track rails but shorter than the track is wide. For either the HM126 or HM130, use 30 in [762 mm] long 2X4s. - Page 13 Woodlander ™ Operator’s Manual Using the hardware listed below, hang the side plates using the M10 X 30 mm and M10 X 35 mm bolts. Do not tighten these bolts. The eight (8) M10 X 35 mm bolts are used with the carriage stops.
- Page 14 Woodlander ™ Operator’s Manual M10 X 35 mm at Carriage Stops M10 X 30 mm M10 X 30 mm at all other at all other locations locations WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 15: Front And Rear Cross Beams
Woodlander ™ Operator’s Manual 5. FRONT AND REAR CROSS BEAMS Using the hardware listed below, install the front and rear cross beams (2 front, 1 rear). Ensure the cross beam with the two holes is assembled at the front. Do not tighten these bolts. M10 X 30 mm Flanged Hex Cross Beam... - Page 16 Woodlander ™ Operator’s Manual Front Cross Beam Cross Beam Cross Beam WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 17: Bolt Torquing And Jack Stands
Woodlander ™ Operator’s Manual 6. BOLT TORQUING AND JACK STANDS Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS, starting from the centre and working towards the outer ends. Ensure the track is straight, level, and square during this procedure. Position the jack stand receivers under the front and rear cross beams as shown below and raise the assembly until the side plates are above the crate. -
Page 18: Inner Cross Beams And Jack Mounts
Woodlander ™ Operator’s Manual 7. INNER CROSS BEAMS AND JACK MOUNTS Using the hardware listed below, install the 2 remaining cross beams and 4 jack mounts. Torque all the bolts per the table in section BOLT TORQUE SPECIFICATIONS. M10 X 35 mm Flanged Hex Cross Beam Bolt... - Page 19 Woodlander ™ Operator’s Manual WDLR-MY2020: Rev A Page 27-Sep-2019...
- Page 20 Woodlander ™ Operator’s Manual Next, lower the trailer until the cross beams are resting on the crate. Slide the jacks onto the jack mounts and secure them with the locking pins. Raise the jacks up to slide the crate out from under the trailer assembly. Place blocks of wood underneath each jack if necessary to achieve the required clearance.
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Page 21: Axle Mounts And Axle Cross Beam
Woodlander ™ Operator’s Manual 8. AXLE MOUNTS AND AXLE CROSS BEAM Using the hardware listed below, install the axle mount cross beam and left/right axle mounts with fender adapter as shown. Tighten these bolts. M10 X 35 mm Axle Mount w/ Flanged Hex Fender Adapter Bolt... - Page 22 Woodlander ™ Operator’s Manual Thread knob into Axle Mount prior to bolting to side plate WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 23: Axles
Woodlander ™ Operator’s Manual 9. AXLES Using the hardware listed below, install the axles as shown on the next page. Tighten these bolts to the specified torque. Place a bubble level across both axles and check for level. If the level is off, use axle shim plates between the inner axle mounting face and axle cross beam to ensure the axles ride level. - Page 24 Woodlander ™ Operator’s Manual Install up to 3 shim plates per axle if necessary to level axles. Only use if axles require levelling. Axle swingarms point towards rear of trailer. WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 25: Tongue And Coupler
Woodlander ™ Operator’s Manual 10. TONGUE AND COUPLER Using the hardware listed below, install the trailer tongue and hitch coupler. Don’t tighten the M10 X 160 mm bolts in this step since the plug for the lights will be routed through the tongue in the following step. - Page 26 Woodlander ™ Operator’s Manual Europe M12 X 100 mm North America M12 X 70 mm M10 X 160 mm Side plate removed for clarity. WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 27: Lighting
Woodlander ™ Operator’s Manual 11. LIGHTING Using the hardware listed below, install the light bar and country appropriate wire harness. Secure tail lights to the light bar using M5 flanged lock nuts before mounting light bar to trailer. Use cable clamps to secure wire harness to side plates down right-side of trailer. Tighten all bolts. - Page 28 Woodlander ™ Operator’s Manual M5 X 20 mm Pan Head M5 Lock Nut M8 X 25 mm M5 X 20 mm Europe Only Pan Head Note: Tail lights (North America and Europe) and side lights (North America only) are integral to the wire harness.
- Page 29 Woodlander ™ Operator’s Manual Europe Only Route wire harness through tongue prior to tightening M10 X 160 mm bolts M5 X 20 mm Pan Head M6 X 20 mm There are 2 cable clamps per short side plate (2) and 4 per long side plate (1) for a total of 8. Cable clamps are installed down the right-hand side of the trailer only.
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Page 30: Badges
Woodlander ™ Operator’s Manual 12. BADGES Using the hardware listed below, install the two (2) Woodlander badges as shown. M6 X 20 mm Hex Woodlander Bolt Badge M6 Flat Washer M6 Lock Nut WDLR-MY2020: Rev A Page 27-Sep-2019... - Page 31 Woodlander ™ Operator’s Manual WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 32: Head Lock-Down Plates
Woodlander ™ Operator’s Manual 13. HEAD LOCK-DOWN PLATES Place the assembled sawhead on the trailer. Using the hardware listed below, install the head lock down plates as shown on the next page. Tighten these bolts to the specified torque. M6 X 40 mm Hex Bolt M6 X 25 mm Hex Bolt... - Page 33 Woodlander ™ Operator’s Manual Remove the eight (8) spacers from the carriage wheel axles and discard the four (4) short spacers. Only the four (4) tall spacers will be reused in the next steps. Discard short spacers Using the provided M6 X 40 mm and M6 X 25 mm bolts, install the lock-down plates in place of the short spacers with the taller spacer sandwiched between.
- Page 34 Woodlander ™ Operator’s Manual Drill four (4) holes for the lock-down plates using the provided ⅜ in drill bit. Measure 64-½ in [164 cm] from the rear edge of the track rail (not the carriage stop) to the rear post of the sawhead.
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Page 35: Wheels
Woodlander ™ Operator’s Manual 14. WHEELS Using the hardware listed below, install the tires on the axles. Using a torque wrench, torque the lug nuts to 80 ft•lb / 110 N•m following the pattern shown below. 5.30-12 Wheel 1/2-20 Lug Nut WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 36: Fenders
Woodlander ™ Operator’s Manual 15. FENDERS Using the hardware listed below, assemble the fenders to the fender brackets. Tighten these bolts. Slide the post on the fender bracket into the sleeve on the axle mount and insert the locking pin through the hole located at the bottom of the fender bracket post. Secure the fender/ fender bracket sub-assembly by tightening the two (2) M10 X 30 mm knobs. - Page 37 Woodlander ™ Operator’s Manual Some components removed for clarity WDLR-MY2020: Rev A Page 27-Sep-2019...
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Page 38: Safety Chain
Woodlander ™ Operator’s Manual 16. SAFETY CHAIN Using the hardware below, install the safety chain on the trailer tongue. This step is not needed for European customers. M10 X 40 mm Safety Chain Hex Bolt (Not in (Not in Europe) Europe) M10 Flat Washer... -
Page 39: North American Parts List
Woodlander ™ Operator’s Manual NORTH AMERICAN PARTS LIST Quantity Item Part No. Description HM126 HM130 HM130 0001373 GUSSET, END 0001374 GUSSET, JOINING 0001363 SIDE PLATE, LONG 0001364 SIDE PLATE, SHORT 0001369 CROSS BEAM 0002900 CROSS BEAM, MAX 0001370 CROSS BEAM, FRONT 0002899 CROSS BEAM, FRONT, MAX 0001385... - Page 40 Woodlander ™ Operator’s Manual Quantity Item Part No. Description HM126 HM130 HM130 HEX BOLT, FLANGED, M12 X 1.75, 35 mm LG SCREW, PPH, M5 X 0.8, 20 mm LG FLAT WASHER, M6 FLAT WASHER, M10 LOCK NUT, M6 X 1 LOCK NUT, M10 X 1.5 LOCK NUT, M12 X 1.75 LOCK NUT, FLANGED, M5 X 0.8...
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Page 41: European Parts List
Woodlander ™ Operator’s Manual EUROPEAN PARTS LIST Quantity Item Part No. Description HM126 HM130 HM130 0001373 GUSSET, END 0001374 GUSSET, JOINING 0001363 SIDE PLATE, LONG 0001364 SIDE PLATE, SHORT 0001369 CROSS BEAM 0002900 CROSS BEAM, MAX 0001370 CROSS BEAM, FRONT 0002899 CROSS BEAM, FRONT, MAX 0001385... - Page 42 Woodlander ™ Operator’s Manual Quantity Item Part No. Description HM126 HM130 HM130 HEX BOLT, FLANGED, M10 X 1.5, 35 mm LG HEX BOLT, FLANGED, M10 X 1.5, 40 mm LG HEX BOLT, FLANGED, M12 X 1.75, 35 mm LG SCREW, PPH, M5 X 0.8, 20 mm LG FLAT WASHER, M6 FLAT WASHER, M10 LOCK NUT, M6 X 1...
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Page 43: Exploded Assembly Views
Woodlander ™ Operator’s Manual EXPLODED ASSEMBLY VIEWS COMPLETE ASSEMBLY WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 44: Chassis And Track
Woodlander ™ Operator’s Manual CHASSIS AND TRACK WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 45: Tongue
Woodlander ™ Operator’s Manual TONGUE NORTH AMERICA 50 2X 52 2X EUROPE 50 2X 50 2X 52 2X 52 2X WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 46: Axles, Wheels, And Fenders
Woodlander ™ Operator’s Manual AXLES, WHEELS, AND FENDERS WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 47: Lighting
Woodlander ™ Operator’s Manual LIGHTING NORTH AMERICA 54 2X 54 2X 54 2X 43 4X 43 4X 43 4X WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 48: Europe
Woodlander ™ Operator’s Manual EUROPE 54 2X 43 4X WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 49: Badges
Woodlander ™ Operator’s Manual BADGES WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 50: Head Lock-Down Plates
Woodlander ™ Operator’s Manual HEAD LOCK-DOWN PLATES WDLR-MY2020: Rev A Page 27-Sep-2019... -
Page 51: Notes
Woodlander ™ Operator’s Manual NOTES WDLR-MY2020: Rev A Page 27-Sep-2019... - Page 52 Woodlander ™ Operator’s Manual WDLR-MY2020: Rev A Page 27-Sep-2019...
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