Woodland Mills BUSHLANDER HM122 Operator's Manual

Sawmill trailer

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Operator's manual (108 pages)

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BUSHLANDER

SAWMILL TRAILER

™

& BUSHLANDER

™

XL (TRAILER EXTENSION)

Trailer Extension Assembly Instructions Included*

*Extension sold separately

OPERATOR'S MANUAL

The Bushlander

™

and Bushlander

™

XL are off-road only sawmill trailers compatible with HM122 sawmills.

Bushlander

™

is a trademark of Woodland Mills, Inc.

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Page 1 ™ XL (TRAILER EXTENSION)   Trailer Extension Assembly Instructions Included* *Extension sold separately OPERATOR’S MANUAL The Bushlander ™ and Bushlander ™ XL are off-road only sawmill trailers compatible with HM122 sawmills. Bushlander ™ is a trademark of Woodland Mills, Inc.
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Page 3: Table Of Contents
2020-2022 Bushlander ™ Operator’s Manual TABLE OF CONTENTS TABLE OF CONTENTS ____________________________________________1 INTRODUCTION __________________________________________________3 GENERAL SAFETY RULES_________________________________________4 INSPECTION/MAINTENANCE _______________________________________4 TECHNICAL SPECIFICATIONS ______________________________________5 COMPATIBILITY _______________________________________________5 INTENDED USE________________________________________________5 BOLT TORQUE SPECIFICATIONS _________________________________5 TRAILER ASSEMBLY______________________________________________6 1. TOOLS REQUIRED __________________________________________6 2. UNPACKING _______________________________________________7 3. TRAILER BOX FRAME _______________________________________8 4.
Page 4 2020-2022 Bushlander ™ Operator’s Manual 4. TRAILER EXTENSION LOG CLAMP ___________________________32 5. TRAILER EXTENSION LOCK-DOWN BRACKETS_________________33 2020 & NEWER SAWMILLS ____________________________________33 2019 & EARLIER SAWMILLS ___________________________________34 6. TRAILER EXTENSION-TO-TRAILER ___________________________36 TUNING THE HINGE BUNK ____________________________________38 7. DRILLING LOCK-DOWN HOLES FOR TRAILER EXTENSION _______41 OPERATION ____________________________________________________43 LEVELLING THE TRAILER ______________________________________43 REMOVING THE WHEELS ______________________________________44...
Page 5: Introduction
The entire manual must be read and understood before using the trailer. If any questions should arise that are not covered by this manual, please contact Woodland Mills, Inc. OWNER'S RECORD Please take a moment to record the following information about your Bushlander sawmill trailer.
Page 6: General Safety Rules
2020-2022 Bushlander ™ Operator’s Manual **SAVE THESE INSTRUCTIONS** GENERAL SAFETY RULES WARNING! Read and understand all instructions. Failure to follow all instructions listed below may result serious injury. WARNING! The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
Page 7: Technical Specifications
2020-2022 Bushlander ™ Operator’s Manual TECHNICAL SPECIFICATIONS Item Speciﬁcation Trailer Axle Fixed Axle Design Trailer Wheels 4 Bolts @ 3-15/16 in [100 mm] & 22X11-10 ATV Tires Tire Pressure Refer to Tire Wheel Nut Torque 80 ft•lb [110 N•m] Trailer Ball Coupler 2 in [50 mm] Finish Powder Coat Paint / Galvanized Steel Safety Locking pins and safety straps to secure sawhead while travelling COMPATIBILITY...
Page 8: Trailer Assembly
2020-2022 Bushlander ™ Operator’s Manual TRAILER ASSEMBLY 1. TOOLS REQUIRED Tool Speciﬁcation Phillips Head Screwdriver No. 3 Wrench/Socket 8 mm Wrench/Socket 9 mm Wrench/Socket 10 mm Wrench/Socket 13 mm Wrench/Socket 14 mm Wrench/Socket 15 mm Wrench/Socket 18 mm Adjustable Wrench Variable Torque Wrench Capable of 93 ft•lb [126 N•m]...
Page 9: Unpacking
2020-2022 Bushlander ™ Operator’s Manual 2. UNPACKING Remove all the parts from the steel crate. Discard the crate as it is no longer needed. 0002009-M-EN: Rev A Page 01-Dec-2021...
Page 10: Trailer Box Frame
2020-2022 Bushlander ™ Operator’s Manual 3. TRAILER BOX FRAME Using the hardware listed below, assemble the trailer box frame as shown on the next page. M10 X 90 mm Trailer Side Flanged Hex Beam Bolt M10 X 90 mm Trailer End Flat Head Beam Screw...
Page 11 2020-2022 Bushlander ™ Operator’s Manual Flat Head Flange Head Flange Head Flat Head T-Bolt T-Bolt Top Gusset 2 Top Gusset 1 Bottom Gusset 2 Bottom Gusset 1 M10 x 90 mm Flat Head M10 x 90 mm Flat Head M10 x 90 mm Hex Bolt M10 x 90 mm Hex Bolt M10 Lock Nut M10 Lock Nut...
Page 12: Support Legs
2020-2022 Bushlander ™ Operator’s Manual 4. SUPPORT LEGS Use the component listed in the table below to raise and level the trailer frame. Support Leg Lift one end of the frame and slide two (2) support legs up through the bottom of each pair of corner gussets.
Page 13: Track Rails
2020-2022 Bushlander ™ Operator’s Manual 5. TRACK RAILS Using the hardware listed below, attach the track rails to the trailer box frame. Do not fully tighten these bolts. M10 X 90 mm Flanged Hex Track Rail Bolt M10 Flanged Reinforcement Lock Nut Plate The track rails and reinforcement plates are not included with the trailer assembly—they are...
Page 14: Middle Bunks
2020-2022 Bushlander ™ Operator’s Manual 6. MIDDLE BUNKS Using the hardware listed below, install the three middle bunks as shown. Note that the replacement log bunk should be installed towards the rear of the trailer. Do not tighten these bolts. M10 X 90 mm Flanged Hex Log Bunk...
Page 15 2020-2022 Bushlander ™ Operator’s Manual Replacement Bunk Log Bunk Replacement Bunk Log Bunk M10 x 25 mm M10 x 25 mm M10 x 90 mm M10 Lock Nut M10 Lock Nut M10 Lock Nut   0002009-M-EN: Rev A Page 01-Dec-2021...
Page 16: End Bunks
2020-2022 Bushlander ™ Operator’s Manual 7. END BUNKS Using the following hardware, install the end bunks as shown. Ensure that the support legs are inserted into the leg holder portion of the end bunk prior to attaching the end bunk to the track rails.
Page 17 2020-2022 Bushlander ™ Operator’s Manual **Hinge bunk installation—for customers with Bushlander XL trailer extensions only** M10 X 30 mm Flanged Hex Rest Plate Bolt M10 Flanged Hinge Bunk Lock Nut Assemble the hinge bunk to the rear end of the track rails using four (4) M10 X 30 mm bolt and M10 ﬂanged lock nuts.
Page 18: Tongue
2020-2022 Bushlander ™ Operator’s Manual 8. TONGUE Using the hardware listed below, install the tongue and the hitch ball coupler as shown. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS. M10 X 90 mm Flanged Hex Tongue Bolt M10 X 80 mm Flanged Hex...
Page 19 2020-2022 Bushlander ™ Operator’s Manual Tongue Jack Mount M10 x 90 mm M10 Lock Nut Europe North America Hitch Ball Coupler Hitch Ball Coupler M10 U-Bolt Locking Pin M10 x 70 mm M10 Lock Nut M10 x 80 mm M10 Lock Nut M10 Lock Nut  ...
Page 20: Jack Mounts
2020-2022 Bushlander ™ Operator’s Manual 9. JACK MOUNTS Using the hardware listed below, install the two remaining jack mounts as shown. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS. M10 X 80 mm M10 Flanged Flanged Hex Lock Nut Bolt M10 X 70 mm...
Page 21: Carriage Stops
2020-2022 Bushlander ™ Operator’s Manual 10. CARRIAGE STOPS Using the hardware listed below, install the carriage stops as shown. The carriage stops are not included in this assembly—they are found in the sawmill crate. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS.
Page 22: Axle Brackets
2020-2022 Bushlander ™ Operator’s Manual 11. AXLE BRACKETS Using the hardware listed below, install the axle brackets as shown. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS. M12 X 90 mm Flanged Hex Axle Support Bolt M12 Flanged Lock Nut Assemble the axle supports to both side beams as shown below.
Page 23: Axle Housing
2020-2022 Bushlander ™ Operator’s Manual 12. AXLE HOUSING Using the hardware listed below, install the axle housing as shown. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS. M10 X 50 X M10 Flat 75 mm U-Bolt Washer M10 Flanged Axle Housing Lock Nut...
Page 24: Axles
2020-2022 Bushlander ™ Operator’s Manual 13. AXLES Using the hardware listed below, install the axles in the axle housing. Note that during milling, the axle can be removed by reversing this step. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS.
Page 25: Head Lock-Down Plates
2020-2022 Bushlander ™ Operator’s Manual 14. HEAD LOCK-DOWN PLATES Place the assembled sawhead on the trailer. Using the hardware listed below, install the head lock down plates as shown on the next page. Torque all bolts per the table in section, BOLT TORQUE SPECIFICATIONS.
Page 26: Lock-Down Plate Installation
2020-2022 Bushlander ™ Operator’s Manual LOCK-DOWN PLATE INSTALLATION Remove the eight (8) spacers from the carriage wheel axles and discard the four (4) short spacers. Only the four (4) tall spacers will be reused in the next steps. Older model sawmills (pre-2020) used a single spacer design between the carriage plates.
Page 27: Drilling Lock-Down Holes For Standard Trailer
2020-2022 Bushlander ™ Operator’s Manual DRILLING LOCK-DOWN HOLES FOR STANDARD TRAILER **Do not drill the holes below for the lock-down brackets if a Bushlander XL trailer extension was purchased. Follow the directions in section, DRILLING LOCK-DOWN HOLES FOR TRAILER EXTENSION, on page 40.** Place the sawhead on the trailer ensuring it rolls freely along the rails.
Page 28: Wheels
2020-2022 Bushlander ™ Operator’s Manual 15. WHEELS Using the hardware listed below, install the tires on the axles. Note the orientation of the left and right tire tread pattern. Using a torque wrench, torque the lug nuts to 80 ft•lb [110 N•m] following the pattern shown on the next page.
Page 29 2020-2022 Bushlander ™ Operator’s Manual The tread pattern is different for both the left and right tires. When mounting the wheels, ensure the air valve stems face outward. Tighten the lug nuts following the 4-bolt pattern shown in the diagram below. Note that the tapered/conical end of the lug nut points toward the rim. Air valve stems facing outward With the wheels mounted properly, the tread patterns should now be oriented as shown below.
Page 30: Trailer Extension Assembly
2020-2022 Bushlander ™ Operator’s Manual TRAILER EXTENSION ASSEMBLY **The Trailer Extension Assembly sections only apply to customers with Bushlander trailer extensions.** 1. TRAILER EXTENSION TRACK Using the hardware and components listed below, assemble the trailer extension track. M10 X 30 mm Flanged Hex Log Bunk Bolt...
Page 31 2020-2022 Bushlander ™ Operator’s Manual With the extension loosely assembled, verify the width of the track is 26 in [661 mm] by measuring from the outside faces of the rails. Then measure diagonally across the rails, verifying the track is square. Once square and at the correct width, tighten all the hardware. Measure for squareness 26 in [661 mm]...
Page 32: Trailer Extension Support Legs
2020-2022 Bushlander ™ Operator’s Manual 2. TRAILER EXTENSION SUPPORT LEGS Assemble the components listed below to the trailer extension. Support Leg Lift one end of the track assembly and slide two (2) support legs up through the bottom of the tube sleeves in the end bunk.
Page 33: Trailer Extension Carriage Stops
2020-2022 Bushlander ™ Operator’s Manual 3. TRAILER EXTENSION CARRIAGE STOPS Using the hardware listed below, assemble the carriage stops to the end of the track rails where the end bunk is located. M10 X 50 mm Flanged Hex Spacer Bolt M10 X 25 mm Flanged Hex Carriage Stop...
Page 34: Trailer Extension Log Clamp
2020-2022 Bushlander ™ Operator’s Manual 4. TRAILER EXTENSION LOG CLAMP Using the hardware listed below, assemble the log support to the trailer extension. Log Clamp M8 X 20 mm Connecting Hex Bolt Log Clamp M8 Lock Nut Log Clamp Attach the log dog assembly to the trailer extension in the location shown below using the two (2) M8 hex bolts and lock nuts.
Page 35: Trailer Extension Lock-Down Brackets
2020-2022 Bushlander ™ Operator’s Manual 5. TRAILER EXTENSION LOCK-DOWN BRACKETS 2020 & NEWER SAWMILLS Using the components listed below, assemble the trailer extension lock-down brackets to the dashboard using existing hardware from the sawmill. Extension Lock-Down Bracket Remove the four (4) M10 X 80 mm hex bolts, ﬂat washers, and lock nuts used to secure the upper portion of the dashboard to the carriage posts.
Page 36: 2019 & Earlier Sawmills
2020-2022 Bushlander ™ Operator’s Manual 2019 & EARLIER SAWMILLS If the sawmill is a model year 2019 or earlier, the trailer extension lock-down bracket kit (part number: 0004603) is used. Some minor disassembly of the push handle and throttle cable is required to assemble the trailer extension lock-down brackets to the H-frame.
Page 37 2020-2022 Bushlander ™ Operator’s Manual Loosen T-bolts Remove push handle and throttle handle from H-frame. Set the lock-down brackets on the H-frame with the round lugs facing inward. Slide the push handle back through the H-frame and lock-down brackets. Ensure the lock-down brackets are pushed up against the H-frame legs before tightening the set screws.
Page 38: Trailer Extension-To-Trailer
2020-2022 Bushlander ™ Operator’s Manual 6. TRAILER EXTENSION-TO-TRAILER Using the hardware listed below, join the extension to the main trailer. M10 X 25 mm Hinge Bunk Flanged Hex [6x] Shim Bolt [Optional] M10 Flanged Lock Nut 0002009-M-EN: Rev A Page 01-Dec-2021...
Page 39 2020-2022 Bushlander ™ Operator’s Manual Assemble the open end of the extension track rails to the hinge bunk using four (4) M10 X 25 mm bolts and M10 lock nuts. If the top faces of the track rails on the extension aren’t collinear with track rails on the main trailer, the provided shims can be used between the hinge bunk ﬂanges and track rails to bring them in line.
Page 40: Tuning The Hinge Bunk
2020-2022 Bushlander ™ Operator’s Manual TUNING THE HINGE BUNK If the top of the trailer and extension track rails are not parallel at the joints, the hinge bunk can be tuned to adjust the position of the extension track rails. Extension Side Disengage the two (2) hook latches by pulling the handles...
Page 41 2020-2022 Bushlander ™ Operator’s Manual Some components removed for clarity Loosen the jam nuts and use a hex key to adjust the two (2) Jam nut set screws. Turn each set screw counter-clockwise an equal amount. Re-latch the two (2) hook latches to pull t h e t r a c k r a i l s together and then...
Page 42 2020-2022 Bushlander ™ Operator’s Manual If the track rails are parallel but a gap still exists between the rail seam (while the latches are engaged), the rails can be brought together by loosening the bolts that secure the hinge bunk to the track rails. Loosen the hinge bunk bolts shown below then pull the track rails together.
Page 43: Drilling Lock-Down Holes For Trailer Extension
2020-2022 Bushlander ™ Operator’s Manual 7. DRILLING LOCK-DOWN HOLES FOR TRAILER EXTENSION **Do not drill the holes below for the lock-down brackets if no trailer extension was purchased. These apply to owners with Bushlander XL trailer extensions only.** Rotate the trailer extension up and nest it into the notches in the lock-down brackets on the dashboard (or the lock-down brackets on the H-frame—2019 and earlier models), moving the sawmill carriage until it is fully seated.
Page 44 2020-2022 Bushlander ™ Operator’s Manual With the folded trailer extension setting the position of the sawmill carriage, drill four (4) holes in the track rails using the provided ⅜ in drill bit through the lock-down plates on the sawmill. Insert a locking pin into each hole as they are drilled. Secure each locking pin with a linch pin. 0002009-M-EN: Rev A Page 01-Dec-2021...
Page 45: Operation
2020-2022 Bushlander ™ Operator’s Manual OPERATION LEVELLING THE TRAILER To level the trailer, attach the jack to the mount at the front of the trailer frame. Raise the end of the trailer until the wheels come off the ground, then drop the two (2) support legs on either side of the jack and lock them in place using the T-bolts.
Page 46: Removing The Wheels
2020-2022 Bushlander ™ Operator’s Manual REMOVING THE WHEELS The wheels and axles can be easily removed from the trailer so as not to get in the way of the operator while walking alongside the sawmill during cuts. After the trailer is level with the wheels off the ground, simply remove the locking pin from each each axle and pull the wheel out.
Page 47: Trailer Extension Lock-Down
2020-2022 Bushlander ™ Operator’s Manual TRAILER EXTENSION LOCK-DOWN To make the trailer with extension mobile, the extension folds up and locks into the sawmill dashboard. Follow the steps below to lock-down the extension. LOCK-DOWN THE SAWMILL CARRIAGE First, lock-down the sawmill carriage using the four (4) lock-down pins with linch pins. Be sure these are the lock-down holes drilled for the extension and not the holes drilled for the standard length trailer if the extension was purchased after the standard trailer was built.
Page 48: Disengage Hinge Bunk
2020-2022 Bushlander ™ Operator’s Manual DISENGAGE HINGE BUNK Disengage the hinge bunk by releasing the two (2) hook latches. Then pull the extension away from the main trailer until the pivot bolts drop down to the bottom of the L-shaped hinge slots. L-shaped hinge slots Release hook...
Page 49: Rotate The Extension (2020 & Newer)
2020-2022 Bushlander ™ Operator’s Manual ROTATE THE EXTENSION (2020 & NEWER) Rotate the extension up and around until the spacers at the end of the track rails seat into the dashboard lock-down brackets. If the extension is too heavy to lift, the four (4) supports can be removed.
Page 50: Rotate The Extension (2019 & Earlier)
2020-2022 Bushlander ™ Operator’s Manual ROTATE THE EXTENSION (2019 & EARLIER) If the sawmill is a 2019 or earlier, rotate the trailer extension up and nest it into the lock-down brackets mounted to the H-frame Nest the extension into the rear notches in the brackets on the both sides of the H-frame.
Page 51: Secure Extension With Ratchet Strap
2020-2022 Bushlander ™ Operator’s Manual SECURE EXTENSION WITH RATCHET STRAP With the extension nested in the dashboard lock-down brackets, route the ratchet strap around the end bunk on the extension, over the sawmill dashboard, and ﬁnally around the track bunk as shown below.
Page 52: Replacement Parts Ordering
Next, turn to the Parts List section and locate the balloon number in the “Item” column: Record the part number (e.g. 0001071, HHB-MBM080FCJ, etc.) in the “Part No.” column. Contact Woodland Mills through the website (or via phone/email) and provide the list of part numbers, including quantities for each item.
Page 53: Exploded Assembly Views
2020-2022 Bushlander ™ Operator’s Manual EXPLODED ASSEMBLY VIEWS STANDARD TRAILER  0002009-M-EN: Rev A Page 01-Dec-2021...
Page 54: Standard Trailer Chassis
2020-2022 Bushlander ™ Operator’s Manual STANDARD TRAILER CHASSIS  0002009-M-EN: Rev A Page 01-Dec-2021...
Page 55: Standard Trailer Axles
2020-2022 Bushlander ™ Operator’s Manual STANDARD TRAILER AXLES  0002009-M-EN: Rev A Page 01-Dec-2021...
Page 56: Head Lock-Down Plates
2020-2022 Bushlander ™ Operator’s Manual HEAD LOCK-DOWN PLATES  0002009-M-EN: Rev A Page 01-Dec-2021...
Page 57: Trailer Extension
2020-2022 Bushlander ™ Operator’s Manual TRAILER EXTENSION  0002009-M-EN: Rev A Page 01-Dec-2021...
Page 58: Trailer Extension Hinge Bunk
2020-2022 Bushlander ™ Operator’s Manual TRAILER EXTENSION HINGE BUNK  0002009-M-EN: Rev A Page 01-Dec-2021...
Page 59: Parts Lists
2020-2022 Bushlander ™ Operator’s Manual PARTS LISTS STANDARD TRAILER NA = North America | EU - Europe Highlighted row(s) indicate components exclusive to European markets. Quantity Item Part No. Description 0002115 SIDE BEAM 0002116 END BEAM 0002117 TOP GUSSET 2 0002118 TOP GUSSET 1 0002119...
Page 60 2020-2022 Bushlander ™ Operator’s Manual Quantity Item Part No. Description FHH-MBM080FCM HEX BOLT, FLANGED, CLS 10.9, M10 X 1.5, 25 mm LG, FULL FHH-MBM085FCM HEX BOLT, FLANGED, CLS 10.9, M10 X 1.5, 30 mm LG, FULL FHH-MBM125PCM HEX BOLT, FLANGED, CLS 10.9, M10 X 1.5, 70 mm LG, 26 mm LG THD FHH-MBM135PCM HEX BOLT, FLANGED, CLS 10.9, M10 X 1.5, 80 mm LG, 26 mm LG THD FHH-MBM145PCM...
Page 61: Trailer Extension
2020-2022 Bushlander ™ Operator’s Manual TRAILER EXTENSION Item Part No. Description 0003582 TRACK RAIL, 63 X 60 mm, 1950 mm LG 0003580 LOG BUNK 0005390 HINGE BUNK, EXTENSION SIDE 0005389 HINGE BUNK, TRACK SIDE 0005414 HINGE BUNK SLEEVE 0005413 FLAT WASHER, 13 mm ID, 24 mm OD, 2 mm THK, NYLON 0002338 HOOK LATCH, 8 mm HOOK 0003583...
Page 62: Notes
2020-2022 Bushlander ™ Operator’s Manual NOTES 0002009-M-EN: Rev A Page 01-Dec-2021...
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Woodland Mills BUSHLANDER HM122 Operator's Manual

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