Download Print this page

Advertisement

Quick Links

ASSEMBLY INSTRUCTIONS
for :
PRO-III & IV
Parts: 80000, 80020, & 90000
®
(916) 638-8703
(800) 343-7486
• 11253- G Trade Center Drive • Rancho Cordova, CA 95742 •

Advertisement

loading
Need help?

Need help?

Do you have a question about the 80000 and is the answer not in the manual?

Questions and answers

Summarization of Contents

Kargo Master PRO-III & IV Assembly Instructions
Important Safety Precautions
Warnings regarding vehicle stability, rack integrity, and payload security for safe operation.
Parts Identification and Hardware
Details of all bolts, nuts, washers, clamps, and set screws used in the assembly process.
Step-by-Step Rack Assembly
Mount Front Footplates
Instructions for positioning and securing the front footplates to the truck bedrail.
Mount Rear Footplates
Instructions for positioning and securing the rear footplates to the truck bedrail.
Connect Side Channels and Legs
Apply goop to swaged joints, connect side channels, front legs, and loosely attach top clamp.
Install Cross Bars and Rear Legs
Install center, rear, and front cross bars, and attach rear legs with goop and hardware.
Final Leg Adjustments and Upright Attachment
Adjust and attach front/rear legs, mount front support upright, and center the rack.
Final Tightening and Load Considerations
Tighten all fasteners, check lock pins, and consider optional supports for heavy loads.
Vehicle Overload and Safety Guidelines
Understanding Overturn Force Dynamics
Explains how elevated cargo weight increases a vehicle's tendency to overturn.
Load Capacity vs. Vehicle Ratings
Compares rack capacity to truck GAWR/GVWR and safe overhead carrying limits.
Technical Support Contact
Provides contact information and operating hours for technical assistance.