Instructions – 80070 *PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND USING THIS PRODUCT* Warning Always check for wires, fuel tanks and lines, brake lines and other important vehicle functionality items prior to drilling and installing all products.
Instructions – 80070 Step 1 – Determine Space Between Feet **Van only instructions, if mounting on a camper shell, proceed to step 2** • On the roof of the van, determine desired mounting locations. • Measure the distance between forward and rear mounting bolt hole locations and distance between passenger and driver side mounting bolt hole locations.
Instructions – 80070 Step 2 – Assemble Rack • Place crossbar assemblies along the side channels at approximately the front to rear distance measured in step 1. • Put SEALANT around all swage connections. Bolt the end tubes to the side channels as shown using 1/2"...
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Instructions – 80070 • Bolt caps to crossbar assemblies using 5/16” x 1” carriage bolts, 5/16” flat washers and 5/16” nyloc nuts. Note: Either orientation of the hardware can be used, but the orientation shown is the easiest to install.
Instructions – 80070 Find vehicle specific feet mounting in the following pages. Step 3A – Transit Connect • Choose the four desired mounting locations from the roof of the van. • Remove the plugs from the roof in ONLY the four desired mounting locations to expose the holes.
Instructions – 80070 Step 3B – Promaster City • Remove the plugs from the roof in the desired mounting locations to expose the threaded insert. • Place sealant around the exposed holes in the roof under the rubber pieces to prevent water from leaking into the cargo area.
Instructions – 80070 Step 3C – NV200/City Express • Choose the four desired mounting locations from the roof of the van. • Remove the plugs from the roof in ONLY the four desired mounting locations to expose the holes. • Place sealant around the exposed holes in the roof under the rubber pieces to prevent water from leaking into the cargo area.
Instructions – 80070 Step 3D – Camper shell • Find desired ladder location on top of camper shell. Note: This step is easier if the rack is completely assembled and feet are installed on rack, See step 4 for instructions on how to attach feet.
Instructions – 80070 Step 4 – Mount Feet to Rack • Place rack on top of installed feet centered on vehicle. • Adjust and square the rack on the vehicle. • Bolt feet to crossmember in orientation shown using 3/8” x 3” hex head bolts, 3/8 flat washers and 3/8”...
Instructions – 80070 Step 5 – Wind Deflector • Place wind deflector are shown at the front of the rack. • Hook the clamp through the cut out on the wind deflector and bolt into place using a #10 x 1/2" pan head screw.
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Instructions – 80070 GO BACK AND MAKE SURE ALL HARDWARE IS TIGHT INSTALLATION IS COMPLETE The wind deflector may need to be adjusted to minimize noise. For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 17...