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ASSEMBLY INSTRUCTIONS
for :
PRO-III & IV
Parts: 80000, 80020, & 90000
®
(916) 638-8703
(800) 343-7486
• 11253- G Trade Center Drive • Rancho Cordova, CA 95742 •

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Summary of Contents for Kargo Master PRO-III

  • Page 1 ASSEMBLY INSTRUCTIONS for : PRO-III & IV Parts: 80000, 80020, & 90000 ® (916) 638-8703 (800) 343-7486 • 11253- G Trade Center Drive • Rancho Cordova, CA 95742 •...
  • Page 2 III & IV ALL MODELS FOR TRUCKS WITHOUT SHELLS 10 10 1/2", 9/16", & 3/4" © 2011 KARGO MASTER-Pro3&4 _4.1...
  • Page 3 (2 ea.) (8 ea.) (4 ea.) (2 ea.) (8 ea.) (2 ea.) (6 ea.) (4 ea.) (2 ea.) 5/16" x 3/4" 1/2" x 13 x 2 1/2" 5/16" x 3/4" 5/16" x 2 1/4" 1/2" x 3 1/2" 1/2" x 2 1/4" 3/8"...
  • Page 4 Pro3&4_4.1 STEP 1 Position FRONT FOOTPLATES on the truck bedrail, as far forward as possible. Determine which pre-drilled hole (if any) falls over the stake pocket. If none of the pre-drilled holes fall over the stake pocket, mark and drill a hole in the foot plate that is approximately over the center of the stake pocket.
  • Page 5 Pro3&4_4.1 STEP 2 Position the REAR FOOTPLATES against the bedrail. Secure the rear of the front FOOTPLATE to the bedrail usingBolt S and Bed Rail Clamp R as shown. Note: If you prefer to mount the FOOTPLATES by drilling 3/8" holes through the truck bedrail, locate the FOOTPLATES as per above, and attach using included fasteners D, K, &...
  • Page 6 Pro3&4_4.1 GOOP APPLICATION Swaged joint & holes Apply a healthy air tight bead of goop around every swaged joint as shown, to prevent moisture from leaking into and out of the joint. If this is not done properly, the inside surface of the tubes can rust and rusty water can leak out.
  • Page 7 Pro3&4_4.1 STEP 6 #1 = Cover entire swedge joints with goop sealant and insert the CENTER CROSS BAR into the SIDE RAIL CUPS and attach with bolts E, washers K and lock nuts N. STEP 7 #1 = Insert PLASTIC CAPS onto the rear crossbar uprights, (the tall side of the tube).
  • Page 8 Pro3&4_4.1 STEP 9 #1 = Lift rake onto truck and make final adjustments and attach front and rear legs with bolts A, washers H, and nut L. Center rack on truck bed. Tighten up the bolts on the crossbar and clamp plates as well as the set screws P.
  • Page 9 If you expect to carry heavy loads, we strongly suggest that you purchase and install OPTIONAL BED SUPPORTS as shown below. THAT'S IT! You're ready to use and enjoy your 3/8" KARGO MASTER TRUCK RACK! (OPTIONAL BED SUPPORT) ©2011 KARGO MASTER --'Pro3'_4.1...
  • Page 10 HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE. IT IS IMPORTANT TO NOTE THAT THE KARGO MASTER RACK LOAD BEARING CAPACITY OF 1700 LBS. MAY BE GREATER THAN YOUR TRUCK'S GAWR OR GVWR CAPACITY, AND IS PROBABLY GREATER THAN THE WEIGHT THAT CAN BE SAFELY CARRIED OVERHEAD.

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