Related Manuals for Kargo Master 80070
Summary of Contents for Kargo Master 80070
- Page 1 ASSEMBLY INSTRUCTIONS for : 80070 TOP MOUNT CAMPER SHELL NV200/City Express Transit Connect, and ProMaster City Version 2 ® (916) 638-8703 (800) 343-7486 • 11261 Trade Center Drive • Rancho Cordova, CA 95742 • • www.kargomaster.com •...
- Page 2 WE RECOMMEND THAT YOU NOT EXCEED 200 LBS. OF EVENLY SPACED CARGO. TOO MUCH WEIGHT COULD DAMAGE YOUR CAMPER SHELL. KARGO MASTER MAKES NO REPRESENTATION OR WARRANTY AS TO THE AMOUNT OF WEIGHT THAT CAN BE CARRIED SAFELY BY OR WITHOUT DAMAGING YOUR SHELL. FOR GUIDANCE, WE RECOMMEND THAT YOU CONSULT THE CAMPER SHELL MANUFACTURER.
- Page 3 80070 Bolt Kit (16 ea.) (8 ea.) (4 ea.) (4 ea.) (24 ea.) (36 ea.) 5/16" x 1" 5/16" x 3/4" 1/2" Nyloc Jam Nut (8 ea.) 1/2" x 2 1/4" Carriage Bolt Button Head Bolt Button Head Bolt 5/16" Flat Washer 5/16"...
- Page 4 2014+ Transit Connet and ProMaster City Kit Hardware Pack QTY: 4 Round Rubber Pad QTY: 4 24mm OD Fender Washer QTY: 4 M8 Nyloc Nut QTY: 4 Thick Rubber Pad QTY: 4 ProMaster City Bracket QTY: 4 ProMaster City Rubber Pad QTY: 8 M6 Flat Head Bolt For TECHNICAL SUPPORT Call: 800‐343‐7486 Monday ‐ Friday 7:00 A.M. to 4:00 P.M (PST)
- Page 5 TMCS_3:1 GOOP APPLICATION Swaged joint & holes Apply a healthy air tight bead of goop around every swaged joint as shown, to prevent moisture from leaking into and out of the joint. If this is not done properly, the inside surface of the tubes can rust and rusty water can leak out.
- Page 6 CAMPER SHELL and Promaster City TMCS_3:1 STEP 3 #1 = Position rear cross bar behind the ½” button head bolt A that attaches the rear U bar to the side channel. Loosely bolt clamp plates together with bolts E, washer I and lock nuts J.
- Page 7 TMCS_3:1 STEP 5 (CAMPER SHELL ONLY) #1 = Place a rubber roof pad under each foot flange, align the holes, and temporarily secure it in place with tape. Do not tape over the holes. #2 = Carefully place the assembled rack onto the top of the camper shell and position it centered side to side.
- Page 8 TMCS_3:1 (CAMPER SHELL ONLY) STEP 6 NOTE: Be sure that the INSIDE backing plate will be clear of any obstacles inside the camper shell roof. #1 = With the rack properly positioned, mark the TWO outer holes (not the middle hole) on the foot flange where the through bolts will go through.
- Page 9 Promaster City STEP 4 ** USE CROSS BAR MOUNTING LOCATIONS FROM CAMPER SHELL FOR PROMASTER CITY #1 = There are 8 mounting feet in your box, SEE NEXT PAGE FOR DETAILS. There are 4 Feet (these are the ones with a flange and a four holes in the bottom) that will be used for the Promaster City.
- Page 10 #6 = Place assembled rack onto the top of previously installed Foot Mount Plates. Bolt to roof using a flat washer and a M8 NYLOC nut. Align and square rack onto vehicle. TIGHTEN all bolts from previous steps Tighten Down all nuts & bolts and THAT'S IT! You are now ready to use your rack...
- Page 11 Ford Transit Connect/NV200/City Express TMCS_3:1 STEP 4 Rear Cross Bar #1 = Position centerline of rear crossbar at the rear mounting location. Securely bolt clamp plates together with bolts E, flat washers I, and lock nuts J. #2 = Position centerline of front crossbar at the front at front mounting location.
- Page 12 Ford Transit Connect/NV200/City Express, con’t TMCS_3:1 STEP 5 #1 = There are 8 mounting feet in your box, SEE NEXT PAGE FOR DETAILS. There are 4 feet (these are the ones with a flange and a single hole in the bottom) that will be used for Transit Connect/NV 200 installation.
- Page 13 HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE. IT IS IMPORTANT TO NOTE THAT THE KARGO MASTER RACK LOAD BEARING CAPACITY MAY BE GREATER THAN YOUR TRUCK'S GAWR OR GVWR CAPACITY, AND IS PROBABLY GREATER THAN THE WEIGHT THAT...