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DC Drives
VFD Series
Communications manual
Eaton VFD Series Communications Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Safety
Before Commencing the Installation
Definitions and Symbols
Hazardous High Voltage
Warnings and Cautions
Motor and Equipment Safety
Powerxl Series Overview
How to Use this Manual
Receiving and Inspection
Real Time Clock Battery Activation
Figure 1. RTC Battery Connection
Table 1. Common Abbreviations
Rating Label
Carton Labels (U.S. and Europe)
General Information
Figure 2. Rating Label
Option Card Slots
Figure 3. DG1 Series Control Board Location
Figure 4. Drive Control Board Layout Showing Option Card Slots
Control Wiring
Installing DG1 Option Board
Table 2. Wire Sizes
Control Cable Grounding
EMC Directive
Figure 5. Control Cable Grounding
Table 3. Control Wiring Requirements
Table 4. Powerxl Series-DG1 General Purpose Drive Option Boards
Modbus Rtu On-Board Communications
Figure 6. Connection Diagram
Modbus RTU Specifications
Figure 7. Terminal Wiring
Figure 8. Termination Resistor and Shielding
Table 5. Connections
Table 6. Communications
Commissioning
Figure 9. Keypad Navigation to Rs-485 Menu
Table 7. Modbus Rtu/Bacnet MS/TP-P20.2
Modbus Communication Standards
Figure 10. the Basic Structure of a Modbus Frame
Table 8. Functions
Table 9. Request to Read Coils
Table 10. Request to Read Discrete Inputs
Table 11. Request to Read Holding Registers
Table 12. Request to Read Input Registers
Table 13. Request to Read Exception Status
Table 14. Read Diagnostics
Table 15. Request to Write Single Coil
Table 16. Request to Write Single Register
Table 17 . Write Coils 19-28
Table 18. Binary Bits and Corresponding Outputs
Table 19. Request to Write Holding Registers
Table 20. Index Table
Table 21. Process Data Slave → Master (Max. 22 Bytes)
Table 22. Process Data Master → Slave (Max. 22 Bytes)
Table 23. Fieldbus Basic Input Table
Table 24. Binary Bits and Corresponding Outputs
Table 25. Fb Control Word
Table 26. Speed Reference
Table 27. Fieldbus Basic Output Table
Table 28. Fb Status Word
Table 29. Fb Status Word Bit Descriptions
Table 30. Fb General Status Word
Table 31. Speed Reference
Table 32. Process Data out
Table 33. Process Data in
Modbus Tcp On-Board Communications
Modbus/Tcp Specifications
Hardware Specifications
Table 34. Modbus/Tcp Technical Data
Table 35. Ethernet LED Description
Figure 11. Module and Network Status
Table 36. Module Status LED Description
Table 37. Network Status LED Description
Commissioning
Figure 12. CAT-5E Cable
Figure 13. Keypad Navigation to Ethernet Comm Settings
Table 38. Ethernet/Ip / Modbus TCP-P20.3
Figure 14. Static IP Mode
Figure 15. Static IP Address
Figure 16. Static Subnet Mask
Figure 17. Static Default Gateway
Figure 18. Modbus TCP Unit ID
Modbus Communication Standards
Table 39. Request to Read Coils
Table 40. Request to Read Discrete Inputs
Table 41. Request to Read Holding Registers
Table 42. Request to Read Input Registers
Table 43. Request to Read Exception Status
Table 44. Read Diagnostics
Table 45. Request to Write Single Coil
Table 46. Request to Write Single Register
Table 47 . Write Coils 19-28
Table 48. Binary Bits and Corresponding Outputs
Table 49. Write Holding Registers
Table 50. Index Table
Table 51. Process Data Slave → Master (Max. 22 Bytes)
Table 52. Process Data Master → Slave (Max. 22 Bytes)
Table 53. Fieldbus Basic Input Table
Table 54. Binary Bits and Corresponding Outputs
Table 55. Fb Control Word
Table 56. Speed Reference
Table 57. Fieldbus Basic Output Table
Table 58. Status Word
Table 59. Fb Status Word Bit Descriptions
Table 60. Fb General Status Word
Table 61. Actual Speed
Table 62. Process Data out
Table 63. Process Data in
Ethernet/Ip On-Board Communications
Ethernet/Ip Specifications
Table 64. Ethernet/Ip Technical Data
Hardware Specifications
Table 65. Ethernet LED Description
Figure 19. Module and Network Status
Table 66. Module Status LED Description
Table 67 . Network Status LED Description
Ethernet/Ip Overview
Figure 20. Human to Machine User Interface
Figure 21. Machine to Machine (Industrial Environment, Fast Communication)
Figure 22. CAT-5E Cable
Table 68. Powerxl Ethernet/Ip Network Settings
Commissioning
Figure 23. Static IP Mode
Figure 24. Static IP Address
Figure 25. Static Subnet Mask
Figure 26. Static Default Gateway
PLC Programming
Table 69. List of Object Classes
Table 70. Services Supported by Object Classes
Table 71. Elementary Data Types
Table 72. Constructed Data Types
Table 73. Different Types of Resets Supported by the Identity Object
Table 74. Identity Object
Table 75. Connection Manager Object
Table 76. TCP/IP Interface Object
Table 77 . Ethernet Link Object
Table 79. Motor Data Object
Table 80. Control Supervisor Object
Figure 27 . State Transition Diagram
Table 81. Motor Data Object
Table 82. Vendor Specific Objects
Table 87 . Instance 101 (Output) Length = 8 Bytes
Table 88. Instance 111 (Output) Length = 20 Bytes
Table 89. Instance 70 (Input) Length = 4 Bytes
Table 90. Instance 71 (Input) Length = 4 Bytes
Table 91. Instance 73 (Input) Length = 6 Bytes
Table 92. Instance 75 (Input) Length = 6 Bytes
Table 93. Instance 107 (Input) Length = 8 Bytes
Table 94. Instance 117 (Input). Eip Drive Status Length = 34 Bytes
Table 95. Instance 127 (Input). Eip Drive Status Length = 20 Bytes
Bacnet Ms/Tp-On-Board Communication
Bacnet MS/TP Specifications
Figure 28. Principal Example Diagram
Table 96. Bacnet MS/TP Technical Data
Figure 29. Stripping the Cable
Figure 30. RS-485 Cable Strip (Aluminum Shield)
Figure 31. G-Max Drive Terminals (Bacnet)
Figure 32. RS-485 Ground
Figure 33. RS-485 Bus Termination Setup
Figure 34. Bacnet Bus Termination
Commissioning
Figure 35. Bacnet Parameter Navigation
Table 97 . Modbus Rtu/Bacnet MS/TP-P20.2
Bacnet Overview
Table 98. Supported Object Types and Properties Summery
Table 99. Binary Value Object Instance Summary
Table 100. Analog Value Object Instance Summary
Profibus-Dp External Communication Cards
PROFIBUS Specifications
Table 101. PROFIBUS Technical Data
Table 102. Line Length
Hardware Specifications
Figure 36. Com1 PROFIBUS Card Layout
Table 103. PROFIBUS Leds
Table 104. Connector and Pin Assignment
PROFIBUS Cable
Figure 37. Com1 PROFIBUS DB9 Adapter
Table 105. PROFIBUS Cable Connections
Table 106. Recommended Cable
Commissioning
Figure 38. PROFIBUS Parameter Menu
Table 107. PROFIBUS Parameters
PROFIBUS-Powerxl DG1
Table 108. Binary Bits and Corresponding Outputs
Table 109. FB Control Word
Table 110. Speed Reference
Table 111. Bypass Mode Process Data Modules
Table 112. Fieldbus Basic Output Table
Table 113. Status Word
Table 114. Status Word Bit Descriptions
Table 115. Actual Speed
PROFIBUS Overview
Figure 39. Profidrive
Figure 40. Application Class
Table 116. Application Class
Table 117. Profidrive Control Word 1-STW1 Message Examples
Table 118. Control Word (STW1) Message Examples
Table 119. Application Status Word Profidrive
Table 120. References
Figure 41. General State Diagram
Table 121. PROFIBUS Option Card
Table 122. Standard Telegram 1
Table 123. Words and Double Words
Table 124. Base Mode Parameter Request
Table 125. Base Model Response
Table 126. Field Coding
Canopen External Communication Cards
Canopen Technical Data
Canopen Cable
Table 127. Canopen Connections
Table 128. Communications
Table 129. Environment
Table 130. Practical Bus Length
Canopen Bus Termination
Figure 42. Canopen Bus Termination
Hardware Specification
Figure 43. Canopen Hardware
Table 131. Power LED (D1) Red LED
Table 132. Canopen Board Status LED (D10) (Red LED)
Table 133. Canopen Module Status-Error LED (D2-Red LED)
Table 134. Canopen Module Status-Run LED (D2-Green LED)
Commissioning
Figure 44. Canopen Parameters
Table 135. Canopen Parameters
Canopen Overview
Table 136. Message Frame
Table 137. Predefined Connection Set
Network Management (NMT)
Figure 45. NMT State Machine
Table 138. Start Remote Node Message
Table 139. Stop Remote Node Message
Table 140. Enter Pre-Operational Message
Table 141. Reset Node Message
Table 142. Reset Communication Message
Drive Profile State Machine
Figure 46. Internal State Machine
Device Profile Parameters
Table 143. Device Profile Parameters
Table 144. 0X6040 Control Word
Table 145. 0X6041 Status Word
Table 146. Process Data (PDO)
Table 147. Fixed Control Word
Table 148. Fixed Status Word
Object Directory
Table 149. Object Directory
Table 150. Service Data (SDO)
Table 151. Process Data Application Mapping
Figure 47. Device Profile
Devicenet External Communication Cards
Devicenet Technical Data
Table 152. Devicenet Connection
Table 153. Communications
Table 154. Environment
Table 155. Network
Devicenet Cabling
Hardware Specification
Figure 48. Trunk Lines or Drop Lines
Figure 49. Devicenet Hardware
Table 156. Devicenet Power LED (D1)
Table 157. Devicenet Board Status LED (D10)
Table 158. the MS and NS LED (D2)
Commissioning
Figure 50. Devicenet Parameters
Devicenet Overview
Table 159. Devicenet Parameters
Table 83. Instance 20 (Output) Length = 4 Bytes
Table 84. Instance 21 (Output) Length = 4 Bytes
Table 85. Instance 23 (Output) Length = 6 Bytes
Table 86. Instance 25 (Output) Length = 6 Bytes
Table 160. Instance 20 (Output) Length = 4 Bytes
Table 161. Instance 21 (Output) Length = 4 Bytes
Table 162. Instance 23 (Output) Length = 6 Bytes
Table 163. Instance 25 (Output) Length = 6 Bytes
Table 164. Instance 101 (Output) Length = 8 Bytes
Table 165. Instance 111 (Output) Length = 20 Bytes
Table 166. Instance 70 (Input) Length = 4 Bytes
Table 167. Instance 71 (Input) Length = 4 Bytes
Table 168. Instance 73 (Input) Length = 6 Bytes
Table 169. Instance 75 (Input) Length = 6 Bytes
Table 170. Instance 107 (Input) Length = 8 Bytes
Table 171. Instance 117 (Input). EIP Drive Status Length = 34 Bytes
Table 172. Instance 127 (Input). EIP Drive Status Length = 20 Bytes
Figure 51. Network State Machine
Table 173. List of Object Classes
Table 174. List of Services
Table 175. List of Data Types
Table 176. Reset Service
Table 177. Identity Object, Class 0X01
Table 178. Bit Definitions for Status Instance Attribute of Identity Object
Table 179. Values for Extended Device Status Field (Bits 4-7) in Status Instance Attribute
Table 180. Connection Object, Class 0X05
Table 181. Devicenet Object, Class 0X03
Table 78. Assembly Object
Table 182. Assembly Object, Class 0X04
Table 183. Motor Data Object, Class 0X28
Table 184. Control Supervisor Object, Class 0X29
Table 185. AC/DC Drive Object, Class 0X2A
Table 186. Vendor Parameters Object, Class 0Xa0, 0Xa1
Xa2, 0Xa3, 0Xa3, 0Xa4
Table 187. Base Device Information Object
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Installation Manual
PowerXL DG1 Series VFD
Effective September 2016
Supersedes May 2014
Communication manual
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Summarization of Contents
Communication Manual
Disclaimer of Warranties and Limitation of Liability
Support Services
Website
Find product information and local distributors on the Eaton website.
EatonCare Customer Support Center
Get assistance with orders, stock, shipments, pricing, and returns.
Drives Technical Resource Center
Contact for technical support and queries related to drives.
SAFETY
Before Commencing Installation
Essential safety precautions before starting installation.
Definitions and Symbols
Explains safety symbols and warning terminology used in the manual.
Hazardous High Voltage
Warnings about dangerous electrical voltage and precautions.
General Warnings and Cautions
General safety guidelines and precautions for installation and operation.
PowerXL Series Overview
How to Use This Manual
Guidance on navigating and utilizing the manual for installation and operation.
Receiving and Inspection
Recommendations for checking the VFD upon arrival for damage or completeness.
General Information
Overview of the DG1 Series drives' capabilities and modularity.
Option Card Slots
Installing DG1 Option Board
Step-by-step instructions for installing optional communication or I/O boards.
Control Wiring
Guidelines for connecting control and analog signals to the drive.
EMC Directive
Requirements for control wiring to meet EMC standards.
Control Cable Grounding
Recommended grounding methods for shielded control cables.
Modbus RTU On-Board Communications
Modbus RTU Specifications
Technical data and connection details for Modbus RTU communication.
Commissioning Modbus RTU
Steps for configuring Modbus RTU communication parameters via keypad.
Modbus Communication Standards
Explanation of the Modbus protocol and its frame structure.
Modbus TCP On-Board Communications
Modbus/TCP Specifications
Technical data for Modbus TCP communication over Ethernet.
Commissioning Modbus TCP
Procedures for setting up Modbus TCP network parameters via keypad.
Modbus TCP Communication Standards
Overview of Modbus TCP protocol and message structure.
EtherNet/IP On-Board Communications
EtherNet/IP Specifications
Technical data for EtherNet/IP communication interface.
Commissioning EtherNet/IP
Steps for configuring EtherNet/IP network settings via keypad.
PLC Programming EtherNet/IP
Guidance on using ControlLogix PLC with EtherNet/IP for programming.
BACnet MS/TP—On-Board Communication
BACnet MS/TP Specifications
Technical data for BACnet MS/TP communication.
Commissioning BACnet MS/TP
Steps for configuring BACnet MS/TP parameters and network settings.
BACnet Overview
Information about BACnet standard, profiles, and services.
PROFIBUS-DP External Communication Cards
PROFIBUS Specifications
Technical data for PROFIBUS-DP communication.
Hardware Specifications PROFIBUS
Details on PROFIBUS card layout and LED indicators.
Commissioning PROFIBUS
Steps for commissioning the PROFIBUS board and setting parameters.
CANopen External Communication Cards
CANopen Technical Data
Technical specifications for CANopen communication.
CANopen Cable
Guidelines for selecting and using CANopen cables and termination.
Commissioning CANopen
Steps for commissioning the CANopen board and setting parameters.
DeviceNet External Communication Cards
DeviceNet Technical Data
Technical specifications for DeviceNet communication.
DeviceNet Cabling
Information on DeviceNet topology and cable requirements.
Hardware Specification DeviceNet
Details on DeviceNet board LED status indicators.
Commissioning DeviceNet
Steps for commissioning the DeviceNet board and setting parameters.
Appendix A—Parameter ID List
Parameter Descriptions
Detailed mapping of parameters across different communication protocols.
Appendix B—Process Data Values
Process Data OUT (Slave → Master)
Defines actual values transmitted from the drive to the master.
Process Data IN (Master → Slave)
Defines values transmitted from the master to the drive.
DG1 Process Data Definition
Explanation of process data parameters for the DG1 drive.
Appendix C—Fault Codes
Fault Codes
List of fault codes, their names, types, and descriptions.
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