SCHUNK ROTA-S flex 1000 Assembly And Operating Manual

SCHUNK ROTA-S flex 1000 Assembly And Operating Manual

Manual chuck

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Translation of original operating manual
Manual chuck
ROTA-S flex
Assembly and Operating Manual
Superior Clamping and Gripping

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Table of Contents
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Summarization of Contents

General
Warnings
Explains signal words (DANGER, WARNING, CAUTION, NOTICE) for risk communication.
Applicable Documents
Lists related documents available for download from the SCHUNK website.
Basic Safety Instructions
Intended Use
Defines the proper application and industrial use of the chuck.
Not Intended Use
Lists prohibited uses and conditions that constitute misuse of the chuck.
Notes on Particular Risks
Highlights specific dangers associated with improper use, installation, or maintenance.
Notes on Safe Operation
Provides guidelines for safe operation, including checks and precautions.
Constructional Changes, Attachments or Modifications
States requirements for performing modifications or adding accessories to the chuck.
Personnel Qualification
Specifies requirements for personnel involved in assembly, operation, and repair.
Organizational Measures
Outlines organizational responsibilities for ensuring safety and proper conduct.
Using Personal Protective Equipment
Mandates the use of appropriate personal protective equipment (PPE) during operation.
Technical Data
Chuck Data
Presents key technical specifications and parameters for the chuck.
Clamping Force / Speed Diagrams
Provides graphical representations of clamping force versus speed for different jaw types.
Calculation of Required Clamping Force
Explains how to calculate the necessary clamping force based on RPM and centrifugal forces.
Calculation Example: Required Initial Clamping Force
Demonstrates a practical example for calculating initial clamping force for a given speed.
Calculation of Permissible Speed
Details the method to determine the maximum permissible operating speed for the chuck.
Grades of Accuracy
Specifies the standards and tolerances for the chuck's run-out accuracy.
Permissible Imbalance
States the permissible imbalance classification according to DIN ISO standards.
Attachment of the Entire Manual Chuck
Handling Prior to Attachment
Refers to separate manual for handling the chuck before installation.
Preparing the Chuck Attachment
Details checks and preparation steps for the machine table and flange.
Assembly of the Entire Manual Chuck
Provides instructions for mounting the chuck onto the machine table.
Function
Handling and Jaw Change
Explains procedures for handling the chuck and replacing its jaws.
Important Notes on ROTA-S plus / ROTA-S plus 2.0
Refers to specific notes for related chuck models.
Checking the ROTA-S plus / ROTA-S plus 2.0
Directs users to check related chuck models per their manuals.
Maintenance
Disassembling and Assembling the Chuck
Outlines the steps for taking apart and reassembling the chuck.
Jaw Change
Describes the process for changing the chuck jaws.
At Least Once a Month
Provides monthly maintenance tasks, including lubrication procedures.
In Case of Decreasing Clamping Force or After Approx. 200 Operating Hours
Specifies actions for reduced clamping force or after a set operating interval.

Table of Contents