SCHUNK ROTA FSW Assembly And Operating Manual

Chuck quick-change

Advertisement

Quick Links

Chuck quick-change
ROTA FSW 
Assembly and Operating Manual
Translation of Original Operating
Manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ROTA FSW and is the answer not in the manual?

Questions and answers

Summary of Contents for SCHUNK ROTA FSW

  • Page 1 Chuck quick-change ROTA FSW  Assembly and Operating Manual Translation of Original Operating Manual...
  • Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1456065 Version: 01.00 | 05/04/2023 | en...
  • Page 3: Table Of Contents

    Assembly of the ROTA FSW Chuck quick-changes with a reducing or extension flange ................ 5.3.2 Assembly of the ROTA FSW Chuck quick-change with a direct mount ..21 5.4 Assembly of the flexible adapter to the draw tube/drawbar......22 5.4.1 Assembling the retainer ring and draw tube adapter to the clamping device ..................
  • Page 4 Table of Contents 5.5 Assembly of the clamping device and the ROTA FSW chuck quick-change..24 6 Function .................... 26 6.1 Function of the ROTA FSW Chuck quick-change........... 26 6.2 Handling the ROTA FSW Chuck quick-change ..........26 6.3 Functional testing ................28 7 Commissioning ..................
  • Page 5: General

    Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 6: Applicable Documents

    * A cycle consists of a complete clamping process ("Open" and "Close"). 1.3 Scope of delivery Chuck quick-change ROTA FSW Clamping device and machine-specific attachment Actuation key Eye bolt Assembly tool Assembly and Operating Manual Short operating manual 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 7: Basic Safety Notes

    By conversions, changes, and reworking, e.g. additional threads, holes, or safety devices can impair the functioning or safety of the product or damage it. Structural changes should only be made with the written approval of SCHUNK. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 8: Spare Parts

    Before working with the product, the personnel must have read and understood the complete assembly and operating manual. Observe the national safety regulations and rules and general safety instructions. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 9: Personal Protective Equipment

    Wear heat-resistant protective gloves when handling hot surfaces. Wear protective gloves and safety goggles when handling hazardous substances. Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 10: Notes On Safe Operation

    Do not recommission the product until the malfunction has been rectified. Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 11: Disposal

    Falling loads may cause serious injuries and even death. Stand clear of suspended loads and do not step into their swiveling range. Never move loads without supervision. Do not leave suspended loads unattended. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 12: Protection During Commissioning And Operation

    Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 13: Notes On Particular Risks

    DANGER Possible risk of fatal injury to operating personnel if a jaw breaks or if the ROTA FSW chuck quick-change or the clamping device fails because the technical data has been exceeded and a workpiece is released or parts fly off.
  • Page 14 Basic safety notes WARNING Risk of injury due to dropping the ROTA FSW chuck quick- change during transport, installation or removal Take special care in the danger zone when transporting, installing or removing the ROTA FSW chuck quick-change or clamping device.
  • Page 15 Check options for remedying imbalances on special top jaws on the clamping device and workpieces. Reduce the speed. Wear hearing protection. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 16: Technical Data

    6.3, as well as uneven lubricant application. In order to prevent damage resulting from these residual risks, the entire rotor is to be dynamically balanced in accordance with DIN ISO 21940-1. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 17: Torques Per Screw

    FSW Chuck quick-change on lathes or other suitable technical equipment (screw quality 10.9) Screw size M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 Admissible torque 400 500 1050 1500 (Nm) 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 18: Mounting

    Checking the holder of the ROTA FSW or the intermediate flange } 5.2 [/ 19] Assembly of the ROTA FSW chuck quick-change } 5 [/ 18] Performing a functional check } 6.3 [/ 28] 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 19: Checking The Spindle Nose For Mounting The Chuck Quick-Change

    5.2 Checking the spindle nose for mounting the chuck quick-change For high run-out accuracy of the ROTA FSW chuck quick-change or the substituted-in clamping device, the machine side must be aligned before assembly of the ROTA FSW chuck quick-change or the intermediate flange.
  • Page 20: Assembly Of The Rota Fsw Chuck Quick-Change

    } 5.2 [/ 19]) If the ROTA FSW chuck quick-change is screwed on with an intermediate flange, the following points must be observed: To mount the ROTA FSW chuck quick-change with a reducing or extension flange on the machine spindle with a short taper, a corresponding intermediate flange is fastened to the spindle nose.
  • Page 21: Assembly Of The Rota Fsw Chuck Quick-Change With A Direct Mount

    } 4 again (see fig. "Assembly of the chuck quick-change or intermediate flange" – E). 5.3.2 Assembly of the ROTA FSW Chuck quick-change with a direct mount (Figure "Assembly of the chuck quick-change or intermediate flange" see chapter "Checking the spindle nose of the holder of the chuck quick-change"...
  • Page 22: Assembly Of The Flexible Adapter To The Draw Tube/Drawbar

    (Pos. 1). Actuate the clamping cylinder to move the draw tube/drawbar to the foremost position and screw the flexible adapter included (Pos. 9) to the draw tube/drawbar on the block. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 23: Assembling The Retainer Ring And Draw Tube Adapter To The Clamping Device

    Before assembling the retainer ring and the draw tube adapter to the clamping device, clean dirt and chips from every contact surface. Check that an O-ring is fitted in the draw tube adapter (Pos. 11). 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 24: Assembly Of The Clamping Device And The Rota Fsw Chuck Quick-Change

    0.5 mm from the flat contact surface of the chuck quick-change housing. Tighten the actuating screw clockwise to the torque specified (see chapter "Technical data and chuck quick-change housing" [/ 16]). Do not use an impact screwdriver. } 3 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 25 This is indicated by an audible snap. NOTICE Damage to the clamping device and ROTA FSW chuck quick- change! The clamping device may only be disassembled when at a standstill! 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 26: Function

    The control cams in the drive ring guide the clamping slides (item 3) into the clamping position. The clamping and release function of the chuck quick-change ROTA FSW is purely manual; no additional medium is required for actuation. 6.2 Handling the ROTA FSW Chuck quick-change...
  • Page 27 This is indicated by an audible snap. After inserting a new clamping device, the end position monitoring of the machine clamping cylinder must be checked and readjusted! 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 28: Functional Testing

    (according to VDI 3106). If the power chuck is changed, adjust the machine-side stroke control of the clamping cylinder to the new situation. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 29: Commissioning

    Damage due to excess tensile force and pressure! Excessive clamping force or actuating force can cause damage to the clamping device or adapter. The maximum tensile force and pressure must not be exceeded. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 30 Property damage due to damaged products! Damaged, incomplete, or unbalanced clamping devices or adapters could seriously damage or even destroy the machine and the workpiece. Only mount undamaged, complete, and fine-balanced products. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 31: Maintenance

    SCHUNK LINO MAX special grease. For optimum grease distribution, the chuck quick-change must be closed and opened several times after lubrication. Chuck ROTA FSW 220-A8 290-A11 400-A15 Number of strokes 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 32: Maintenance Instructions

    The factory oiling of flat surfaces and clamping elements only serves as corrosion protection and is not lubricated for reasons of functionality. Lubrication is only envisaged on the mechanical running surfaces. To avoid axial run-out and concentricity errors: 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 33: Period Of Maintenance

    Depending on wear, but at the latest 250,000 or 5,000 changes of the clamping device, the flexible adapter and draw tube adapter must be replaced. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 34: Storing The Rota Fsw Chuck Quick-Change

    [/ 34]). } 8.5 Pack ROTA FSW chuck quick-change in air-tight film. The chuck quick-change ROTA FSW must be stored in a secure position. If that is not guaranteed, use a suitable container for the ROTA FSW or equip the shelf with a surrounding safety border.
  • Page 35 (see chapter "Screw torques" } 4 [/ 17]). When tightening the screws, ensure they are tightened evenly to avoid warping parallel to the axis under load and to maintain the rigidity. 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 36: Spare Parts

    Draw tube adapter (specific*) O-ring Spindle nut Shoulder screw Screw Feather key Lubrication nipple Cylindrical pin Positioning block Screw Compression spring Set-screw * Parts are contained in the machine- or chuck-specific attachment 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 37: Assembly Drawing

    Assembly drawing 10 Assembly drawing 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 38 01.00 | ROTA FSW | Chuck quick-change | en | 1456065...
  • Page 39 H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Str. 23 D-88512 Mengen Tel. +49-7572-7614-0 Fax +49-7572-7614-1099 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
  • Page 40 ROTA Type designation: Heinz-Dieter SCHUNK GmbH & Co. Spanntechnik KG certifies that the above-mentioned products, when used as intended and in compliance with the operating manual and the warnings on the product, are safe according to the national regulations and: −...

Table of Contents