Table of Contents
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MODEL
Advanced
Oil/Bio Burner
Instruction Manual
Contents
PLEASE read this first ................................................. 2
Codes and Standards .................................................. 2
1. EZ-66 Oil Nozzle Selections ................................... 3
3. Prepare Burner ....................................................... 9
4. Adjustment and Verification .................................. 14
5. Annual Start-up and Service ................................. 15
6. Maintenance Procedures...................................... 17
7. Repair Parts.......................................................... 18
User care and maintenance .........................Rear cover
Installer/servicer - Except where specifically
stated otherwise, this manual must be used
only by a qualified service technician. Failure
to comply with this or other requirements in this
manual could result in severe personal injury,
death or substantial property damage.
User - The burner Instruction Manual is in-
tended only for your service technician. The
burner and heat exchanger must be inspected
and started at least annually by your service
technician.
The National Oilheat Research Alliance (NORA)
recommends single pipe oil systems and high-
quality filtration for all fuel types. This should in-
clude at least a 10 micron Spin-on filter. Double
filtration provides even greater assurance clean
fuel will get to the pump. Contaminants in the
tank that enter the fuel supply to the burner
can cause pump sticking/seizing. These con-
taminants may increase in the early stages of
transitioning to modern fuels (Ultra Low Sulfur
and Bio Blends). High quality filtration adds
protection against pump sticking
EZ-66
Ratings EZ-66
Input:
...............................................0.50 to 3.00 GPH
Fuels:
U.S. ................................ No. 1 or No. 2 Fuel oil
or bio blends not exceeding B20 (U.S. Only)
Canada ...... No. 1 Stove oil or No. 2 Heating oil
Electrical: Power............................... 120V/60 Hz/1-Phase
Motor................ Carlin PSC, 1/6 HP, 3450 RPM
Current .................................. Approx. 2.5 amps
Ignition:
..... Carlin Model 45000 electronic, 19,000 volts
Control:
U.L. Group I or II primary safety control
Agencies: UL Listed (US and Canada)
126 Bailey Road • North Haven, CT 06473
Phone 203-680-9401 • Fax 203-764-1714
T
800-989-2275 • carlincombustion.com
ech support
© Copyright 2021 - Carlin Combustion Technology
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Table of Contents
Related Manuals for Carlin EZ-66
Summary of Contents for Carlin EZ-66
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Page 1: Table Of Contents
Oil/Bio Burner Instruction Manual Contents PLEASE read this first ..........2 Codes and Standards ..........2 1. EZ-66 Oil Nozzle Selections ........3 Ratings EZ-66 2. Prepare Site • Assemble Burner • Mount Burner ..4 Input: ..........0.50 to 3.00 GPH 3. -
Page 2: Please Read This First
Optional Burner Cover with air intake adapter • Carlin’s optional burner cover is available on all residential burner When using a burner with a nozzle, it is the in- models firing under 3 GPH. -
Page 3: Codes And Standards
Certification United States installations EZ-66 burners are U.L. listed for the U.S. and Canada, certified to comply Burner/appliance installations in the United States must comply with the with ANSI/UL 296, for use with #1 or #2 heating oil, per standard ASTM latest editions of NFPA 31 (Standard for the Installation of Oil-Burning D396 (U.S. -
Page 4: Prepare Site • Assemble Burner • Mount Burner
Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 2. Prepare Site • Assemble Burner • Mount Burner Inspect/repair/replace vent system at least 1 square inch per 5,000 Btuh (28 square inches per GPH) of all appliances in the space. Do not install this burner unless you have verified the entire See Table 1 for summary •... - Page 5 NOTICE – EZ-66 burners firing above 2.25 GPH • Verify that all burner components are in good condition. 1. EZ-66 burners are shipped with the blank air shutter (behind fuel pump) installed. This shutter is suitable only for firing rates up to 2.25 GPH.
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Page 6: Prepare Burner
Figure 2 Removing/inserting combustion head assembly applications. Install the nozzle given in the appliance manual when application information for the EZ-66 oil burner is given. 3. Hold the nozzle adapter securely when removing or replacing the nozzle (Figure 4). Take care not to damage the electrode insulators or to bend the electrodes in the process. - Page 7 (via low fire pressure adjusting screw). Using a timer, the pump will then 1. The air shutter is fixed for all EZ-66 burners. See page 5 for the correct transition to high fire after 2 seconds (see included burner supplement air shutter type.
- Page 8 Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 3. Prepare Burner (continued) Figure 7 Combustion head/air tube combinations, typical EZ-66 Standard air tube EZ-66 Wrapped-shield air tube Shield Shield Throttle Throttle Flame Flame retention ring retention ring ring ring Table 2...
- Page 9 Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 3. Prepare Burner (continued) Inspect/install fuel supply Nozzle line heater (optional) • Oil burners often operate in spaces where temperatures tend to be Inspect the oil supply system. Ensure that the fuel lines are cool, typically 60°F or lower.
- Page 10 Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 3. Prepare Burner (continued) Two-line fuel system requirements Figure 9 Two-line fuel system See Figure 9 and Table 3. Use Table 3 only for burners equipped with Suntec fuel pumps. For burners using other fuel pumps, read the fuel pump manufacturer’s data sheet to determine maximum lengths and lifts.
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Page 11: Adjustment And Verification
Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 4. Adjustment and Verification Perform combustion test 5. Use combustion test equipment to verify that the burner is properly set up for your installation. Appliances with positive pressure in the COMBUSTION MUST BE VERIFIED WITH THE (OPTIONAL) chamber may require a wider air opening. - Page 12 1. Insert test probe into vent sample opening to sample flue products. 2. With the EZ-66 burner equipped with the correct oil nozzle, head set- ting and air band setting, the flue products will usually contain between 11½% and 12½% CO...
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Page 13: Annual Start-Up And Service
Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 4. Adjustment and Verification 5. Annual Start-up and Service (cont.) Verify burner/appliance operation Perform the following This burner must be started and serviced at least annually Check burner/appliance/controls operation by a qualified service technician. Failure to properly maintain •... -
Page 14: Maintenance Procedures
Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 6. Maintenance Procedures Maintenance/service procedures Motor maintenance • The Carlin PSC motor is constructed with permanently-lubricated bearings, Turn off power to appliance when servicing burner. Failure to comply and requires no oiling. Should you replace the original motor with another type... -
Page 15: Repair Parts
Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual 7. Repair Parts For parts not shown or listed, contact factory and/or check separate documentation supplied with appliance/burner unit. Item Part # Desctiption Item Part # Desctiption J98022 1/6HP PSC Motor 115/1/60... -
Page 16: User Care And Maintenance
Carlin Select EZ-66 Oil/Bio Fuel Burner Instruction Manual EZ-66 Oil/Bio Fuel Burner User care and maintenance Refer only to the information on this page, intended for your use. The remainder of this manual is intended only for your service technician.
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