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Instruction Manual
Jumbo 360
Model No. 2033BG, 2033EX, 2033DC
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
© 2016 Gold Medal Products Co.
Part No. 74103

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Summarization of Contents

Safety Precautions
Gas Safety and Leak Warnings
Dangers of improper gas usage, leaks, and fires.
Electrical Shock and Water Hazard Warnings
Warnings about electrical shock and immersing in water.
Further Safety Guidelines
Installation, Alteration, and Environmental Safety
Covers installation, alterations, flammable vapors, and hot surfaces.
Personal Safety Gear and Service Recommendations
Emphasizes safety glasses and professional servicing.
Operator Safety Rules
Public Contact and Minor Operation Restrictions
Restricts public contact and operation by minors.
Manual Reference and Equipment Updates
Advises referring to the manual and contacting for updates.
Installation and Setup Instructions
Shipment Inspection and Manual Review
Checks for transit damage and reading the manual.
Model Identification and Included Accessories
Details model variants and unit components.
Unit Placement and Configuration
General Unit Setup and Testing
Basic steps for preparing the unit for operation.
Clearance Requirements and Counterweight Assembly
Specifies required clearances and counterweight assembly.
Gas System Installation
Gas Requirements and Safety Protocols
Covers gas type, BTU, and safety during installation.
Installation Standards and Leak Testing
Adherence to codes and leak testing procedures.
Fire Safety and Gas Checks
Fire Safety and Extinguisher Guidelines
Fire extinguisher use and hot oil fire procedures.
Gas Leak Detection and Pressure Settings
Methods for checking gas leaks and recommended pressure.
Pilot and Burner Lighting Procedures Overview
Introduction to lighting and shutdown procedures.
BASO Gas Valve Installation Guide
Valve Applications and Important Installation Notes
Valve uses and important installation guidelines.
Critical Electrical and Fire Hazard Warnings
Critical warnings regarding shock, explosion, and fire risks.
BASO Gas Valve Installation Steps
Component Connection and Leak Verification
Attaching thermocouple, gas lines, and leak checks.
Flame Test Warning for Gas Leaks
Strict warning against using flame for leak detection.
BASO Gas Valve Checkout and Calibration
System Functionality and Leak Verification
Verifying proper function and gas leak absence.
Valve Handle Positions and Pilot Ignition
Illustrates valve handle positions and pilot ignition steps.
Thermocouple and Power Unit Specification Tables
Thermocouple output and power unit dropout ranges.
Pilot Flame Service and Component Repair
Troubleshooting Pilot Flame Issues
Addresses issues like yellow flames and flame height.
Repair Limitations and Replacement Policy
Outlines limitations on field repairs and warranty.
Technical Specifications Summary
Product Operating Parameters and Gas Types
Details maximum pressure, temperature, and gas types.
Agency Certifications and Industry Standards
Lists certifications and applicable standards.
Connecting Power to the Unit
Power Supply Requirements by Model
Required voltage, wattage, and amperage for each model.
Pre-Connection Safety Checks and Procedures
Steps before connecting power for electric and battery models.
Operating the Gas Safety Valve
Gas Safety Valve Control Functions
Explains PILOT, ON, and OFF positions of the gas valve.
Kettle Agitator Motor Control
Kettle Motor Switch Operation Guide
Details the toggle switch for the kettle agitator drive motor.
Burner Lighting and Shutdown
Pilot and Main Burner Ignition Sequence
Step-by-step guide to lighting the pilot and main burner.
Burner Shutdown and Airflow Adjustment
Procedures for shutting down and adjusting burner flame.
Flame Loss and Power Interruption Procedures
Flame Out Troubleshooting and Restart
Steps to take if the flame goes out, including shutdown periods.
Power Failure Operation Prohibition
Strict warning against operating during power failure.
Popcorn Cooking Guide
Recommended Ingredient Quantities
Recommended amounts for popping popcorn.
Popcorn Cooking and Burner Shutdown Steps
Instructions for cooking popcorn and shutting down the burner.
Equipment Care and Cleaning
General Cleaning Safety Warnings
Warnings about electrical safety and hot kettle burns.
Daily Kettle Cleaning Procedure
Step-by-step guide for cleaning the kettle.
Daily Exterior Cleaning
Cleaning Unit Exterior and Accessories
Steps for cleaning the exterior and accessories.
Troubleshooting Common Issues
Gas Supply and Popping Cycle Problems
Solutions for gas issues and long popping cycles.
Kettle Agitator Malfunction Diagnosis
Diagnosing and resolving kettle agitator issues.
Maintenance Safety and Service Notes
General Maintenance Electrical Safety
Reinforces electrical safety and proper servicing.
Guidance for Qualified Service Personnel
Specifies sections intended for qualified service personnel only.
Ordering Replacement Parts
Part Identification and Order Placement
How to identify and order replacement parts.
Spare Parts Contact and Ordering Information
Phone, fax, email, and web page for ordering.
Kettle Assembly Overview
Kettle Assembly Component Diagram
Visual representation of the kettle assembly components.
Belville Washer Installation Guidance
Important note on the correct orientation of Belville washers.
Kettle Assembly Parts Identification
Detailed List of Kettle Assembly Parts
A comprehensive list of parts for the kettle assembly.
Unit Top View Components
Top View Diagram and Parts Breakdown
Visual breakdown of components located under the kettle.
Gas Line System Breakdown
Gas Line Components Diagram
Visual representation of the gas line system.
Available Accessories
Accessory Components and Part Numbers
List of accessories and their corresponding part numbers.
Wiring Diagram for Model 2033BG
2033BG Electrical Wiring Schematic
Schematic for electrical wiring of the 2033BG model.
Wiring Diagram for Model 2033EX
2033EX Electrical Wiring Schematic
Schematic for electrical wiring of the 2033EX model.
Wiring Diagram for Model 2033DC
2033DC Electrical Wiring Schematic
Schematic for electrical wiring of the 2033DC model.
Product Warranty Details
Warranty Terms, Conditions, and Limitations
Details of the manufacturer's warranty coverage.
Warranty Service Contact and Claim Procedure
Steps to follow for warranty claims and service.

Table of Contents