Gold Medal Pop-O-Gold Instruction Manual
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Gold Medal Pop-O-Gold Instruction Manual

32 oz. popcorn machine
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See also: Instruction Manual
Part No. 41490
Revised: November 2007
Pop-O-Gold
32oz. Popcorn Machine
Instruction Manual
For Domestic Models Manufactured after December 2004
Cincinnati, OH 45241-4807 USA

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Summary of Contents for Gold Medal Pop-O-Gold

  • Page 1 Part No. 41490 Revised: November 2007 Pop-O-Gold 32oz. Popcorn Machine Instruction Manual For Domestic Models Manufactured after December 2004 Cincinnati, OH 45241-4807 USA...

  • Page 2: Table Of Contents

    Pop-O-Gold Table of Contents Safety Precautions………………………………………………………………………. 3 Installation Instructions………………………………………………………………... 4 III. Operating Instructions………………………………………………………………… 5-6 Setting the Amount of Popping Oil Model 2257, March 2003 – current……………….………………………. 7 Preventing and Troubleshooting Oil Delivery Issues………………………….…8-10 Cleaning Instructions……………………………………………………...…………… 11 Maintenance Instructions……………………………………………………………….12 Electronic Temperature Control……………………………………………13 Troubleshooting………………………………………………………….…..14...

  • Page 3: Safety Precautions

    Pop-O-Gold SAFETY PRECAUTIONS For models made after 12/04...

  • Page 4: Installation Instructions

    We recommend this popper be on a dedicated and circuit protected line. (note: The Pop-O-Gold “uses” both “hot to neutral” legs, 120v. The machine does not “use” the 208v or 240v, “hot to hot” connection.

  • Page 5: Operating Instructions

    Pop-O-Gold OPERATING INSTRUCTIONS CONTROLS AND THEIR FUNCTIONS LIGHT SWITCH Operates on all the lights, interior and dome, on your popcorn machine. WARMER SWITCH Operates the forced air popcorn crisping system. KETTLE HEAT SWITCH Operates the heating elements in the popping kettle.
  • Page 6 Pop-O-Gold POPPING CORN 1. Turn on all Switches. 2. When popping with coconut oil, be sure the oil is liquid before attempting to pop corn. 3. When the kettle is ready (about 5-8 minutes), the Yellow Light and Audible Signal will turn on. Lift the kettle lid and pour in 32 oz.

  • Page 7: Setting The Amount Of Popping Oil

    Pop-O-Gold Setting the Amount of Popping Oil with a Gold Medal BIB System In March 2003, we introduced the model 2257 with the E-Z Set control. Note: When connecting the bag-in-box system, you must be sure to connect the bag connectors as shown in the picture to the left.

  • Page 8: Preventing And Troubleshooting Oil Delivery Issues

    Pop-O-Gold Preventing and Troubleshooting Oil Delivery Issues It may occur at times that the Bag-In-Box oil pumping system does not deliver oil to the kettle, or delivers it in incorrect amounts. This section is intended to list the most common causes of these problems, and the procedures necessary to prevent and, if necessary, correct them.
  • Page 9 Pop-O-Gold Bag and Hose Connector Issues – There are two different types of dispensing nozzles employed on the Bag-In-Box oils, as well as two different types of connectors installed on the oil pumping system hoses which connect to the bag’s dispensing nozzles. The particular combination of connectors in your system will determine the appropriate method for connecting the Bag-In-Box oil bag to the system hosing.
  • Page 10 The connector from Gold Medal. nozzle is now ready to be used with a blue hose connector. For models made after 12/04...

  • Page 11: Cleaning Instructions

    Cover removal not required. Clean filter in warm soapy water. 3. Ammonia cleaners will damage the plastic doors. Use only non-ammonia cleaners, such as Gold Medal’s – Watchdog Glass Cleaner – item number 2588. WEEKLY: Clean the filters in the popcorn machine 1.

  • Page 12: Maintenance Instructions

    Pop-O-Gold MAINTENANCE INSTRUCTIONS For models made after 12/04...

  • Page 13: Electronic Temperature Control

    The control jumper is factory set to 440°F, which stops power to the kettle when the thermocouple reaches 440 degrees. On the Pop-O-Gold machine, this is also the ideal point to dump the popped corn out of the kettle. On the first start-up this is also the ideal time to load the corn and oil. Therefore if the kettle heat switch is turned on and the buzzer is sounding one of the following actions should be taken: •...

  • Page 14: Troubleshooting

    Pop-O-Gold TROUBLESHOOTING LONG POPPING CYCLES If your pop cycle is longer than 4 minutes, it can be the result of several things: LOW VOLTAGE - If the machine is operated on low voltage, this could cause the kettle not to reach the proper operating temperature.

  • Page 15: Ordering Spare Parts

    3. Please include the machine’s model name, serial number, and date of manufacture (located on the machine nameplate) with your order. 4. Address all parts orders to: Parts Department Gold Medal Products Co. 10700 Medallion Drive Cincinnati, Ohio 45241-4807 or, place orders at:...

  • Page 16: System Parts Location Guide

    Pop-O-Gold Where To Find Parts For Motor Plate components see pages: 21-22 For Cabinet For Interior Dome Interior Ceiling parts see pages: parts see pages: 14-15 19-20 For Cabinet and Base parts see For Kettle parts see pages: 22-27 pages: 16-20...
  • Page 17 Pop-O-Gold Dome Assembly 1a.1 – Dome Assembly, Complete 1a.2 – Molded Plug 1a.7 – Light Tube Holder 1a.3 – Light Tube 1a.4 – FS-25 Starter Holder for Starter 1a.5 – Light Ballast 1a.6 – Sign Glass with Graphics Figure 1a – Dome Assembly, Fluorescent Light Dome Assembly, Fluorescent Light (Figure 1a) Item Ref.
  • Page 18 Pop-O-Gold 1b.2 – 12 Volt 1b.3 – Power Supply 1b.1 – Molded Plug Power Supply Bracket Assembly 1b.4 – Dome Assembly, Complete 1b.7 – Sign 1b.6 – LED Sign 1b.5 – Clear Sign Brackets, 2 ea. Assembly Cover (Included with 67524) Figure 1b –...
  • Page 19 Pop-O-Gold Cabinet Breakdown Forced Air Popcorn Crisping System (beneath Corn Pan 2.1 – Corn Pan – See Fig. 2e) 2.3 – Old Maid Pan 2.2 - Plexiglas Drop Panel 2.17 - Casters. 2.19 - Wire Harness Swivel, 2 ea. for Oil Pump 2.4 - Power Supply...
  • Page 20 Pop-O-Gold 2.7 – RH Cabinet Drawer Slide 2.6 – LH Cabinet Drawer Slide Figure 2c – Cabinet Drawer Slides 2.9 – RH Corn Bin Retainer Slide 2.8 – LH Corn Bin Retainer Slide 2.11 – Corn Bin Retainer & Slide 2.10 –...
  • Page 21 Pop-O-Gold 2.12 – Thermostat, 2.13 – Blower 260 Degree Motor 2.14 – 800W Tubular Element Figure 2e – Forced Air Popcorn Crisping System (Under Rear of Corn Pan in Upper Cabinet) 2.15 – Complete 2.16 – Complete Hardware Kit for...
  • Page 22 Pop-O-Gold Cabinet Interior – Ceiling Components 3.2 – Hanger Arm Assy. 3.1 – Magnetic Catch With Clean-In-Place Latch 3.3 – Gear Block Assy. 3.8 – 5-Layer Grease Filters (2) 3.4 – Spur Gear 3.9 – Oil Mist Filter 3.5 – Set Screw for Spur Gear (2) 3.10 –...
  • Page 23 Pop-O-Gold Cabinet Interior - Ceiling Parts (Figure 3) Item Ref. Part No. Description 47561 Magnetic Catch 49505 Hanger Arm Assy. With Clean-In-Place Latch 41432 Gear Block Assy. 41380 Spur Gear 41742 Set Screw for Spur Gear (2 ea. 10-32 x 3/16)
  • Page 24 Pop-O-Gold Top - Motor Plate Assy. 4.1 – Lamp Holder 4.3 – Motor Capacitor 4.4 – Transient Filter 4.2 – Wire Harness 4.5 – Kettle Drive Motor 4.18 – Exhaust Blower 4.6 – Control Relay 30A DPST 4.7 – Kettle...
  • Page 25 Pop-O-Gold Motor Plate Assembly Parts (Figure 4) Item Ref. Part No. Description 47047 Lamp Holder 41712 Wire Harness for Fluorescent Dome Light 46107 Motor Capacitor 7.5 uf (For Black-Bison Motor) 46110 Motor Capacitor 10 uf (For White-Franklin Motor) 89087 Transient Filter...
  • Page 26 Pop-O-Gold Kettle Shell Components 5.1 – 32 Oz Kettle Weld Assembly 5.2 – Dump Handle, Plastic 5.3 – Kettle Shell Weld (Does Not Include Junction Box, Gaskets, etc.) 5.4 – ½ inch Split Collar 5.6 – Ceramic 5.5 – Junction Box...
  • Page 27 Pop-O-Gold Kettle Bottom 6.1 – Nut Retainer 6.2 – ¼-20 Hex Jam Nut 6.4 – 120V – 1000W Heat Element 6.5 – 120V – 1800W Heat Element 6.3 – Element Clamp 6.6– 120V – 1050W Heat Element 6.7 – Kettle Gasket 6.8 –...
  • Page 28 Pop-O-Gold Lid And Agitator Assy. 7.4 – Spur Gear 7.3 – Button Head Screw On Top of Agitator Shaft 7.5 – Set Screw for Spur Gear (2 ea. 10-32 x 3/16) 7.2 – Woodruff Key (for Spur Gear) 7.6 – Set Collar (Same above and below lid) 7.1 –...
  • Page 29 Pop-O-Gold Lid and Agitator Assembly Parts (Figure 7) Item Ref. Part No. Description 47689 Oil Funnel 41730 Woodruff Key (for Spur Gear) 12611 Button Head Screw (Top of Agitator Shaft) 41380 Spur Gear 41742 Set Screw for Spur Gear (2 ea. 10-32 x 3/16) 47326 Set Collar (2 ea., One above and one below Cross Bar Assy.)
  • Page 30 Pop-O-Gold Kettle Lead-In Cord Assy – Part Number 55140 Figure 8 – Kettle Lead-In Cord / Part Number 55140 For models made after 12/04...

  • Page 31: Electrical Schematic

    Pop-O-Gold Electrical Schematic For models made after 12/04...

  • Page 32: Warranty

    Pop-O-Gold WARRANTY WE WARRANT to the original purchaser the Gold Medal equipment sold by us to be free from defects in material or workmanship under normal use and service. Our obligation under this warranty shall be limited to the repair or replacement of any...

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