Gold Medal Pop-O-Gold 100 Series Instruction Manual

Gold Medal Pop-O-Gold 100 Series Instruction Manual

Grand & twin grand

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Instruction Manual
Grand & Twin Grand
Pop-O-Gold & Medallion (-100 Series)
For -1XX Series Models beginning with:
2848, 2860, and 2873 (32 oz. Pop-O-Golds)
2948, 2960, and 2973 (52 oz. Medallions)
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
© 2021 Gold Medal Products Co.
Part No. 110302

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Summary of Contents for Gold Medal Pop-O-Gold 100 Series

  • Page 1 Pop-O-Gold & Medallion (-100 Series) For -1XX Series Models beginning with: 2848, 2860, and 2873 (32 oz. Pop-O-Golds) 2948, 2960, and 2973 (52 oz. Medallions) 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA © 2021 Gold Medal Products Co. Part No. 110302...
  • Page 2: Table Of Contents

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Table of Contents SAFETY PRECAUTIONS ..............................3 INSTALLATION INSTRUCTIONS ............................ 5 Inspection of Shipment ....................................5 Model Description ......................................5 Items Included with this Unit ..................................
  • Page 3: Safety Precautions

    Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862 022_060215 gmpopcorn.com...
  • Page 4 Unit is for popcorn. Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions.
  • Page 5: Installation Instructions

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) INSTALLATION INSTRUCTIONS Inspection of Shipment After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company.
  • Page 6: Items Included With This Unit

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Items Included with this Unit 1/4 Cup Flavacol Measure (PN 47169) Incl. with 52 oz. units. 29.6 cc Flavacol 18 oz.
  • Page 7 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 2011 Aluminum Oil Line (for connecting oil to popper) Power Cord Plug Kettle Lead in all the way, Power Cord for Oil Unit and twist locking ring to secure.
  • Page 8: Side Panel Installation And Removal

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) By default, the unit is shipped from the factory with the corn pan in a deep well position.
  • Page 9: Electrical Requirements

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Electrical Requirements The following power supply must be provided: DOMESTIC UNITS: 120/208 or 120/240 V~, 60 Hz (reference unit Data Plate for Wattage requirement) Twin Models have two kettles and two plugs (one for each side of popper) and include two wall receptacles.
  • Page 10 We recommend this equipment be on a dedicated and protected circuit. Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance.
  • Page 11 4. DO NOT use a grounded to un-grounded receptacle adapter (where applicable). 5. Install unit in a level position. CAUTION If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard. 039_080614 gmpopcorn.com...
  • Page 12: Operating Instructions

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) OPERATING INSTRUCTIONS Controls and Their Functions This section describes the general popper controls and indicator lights (reference the Control View images located at the end of this section).
  • Page 13 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) OIL SYSTEM MASTER SWITCH Two position, ON/OFF lighted rocker switch - supplies power to the oil pump (either the Bag-in-a-Box or Bucket Pump model).
  • Page 14: Popping Corn Instructions

    5. When the light and beeper come on again, gently dump the kettle. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, then the signal timing can be adjusted by a qualified service person (reference Electronic Temperature Control section).
  • Page 15 6. When the light and beeper come on again, gently dump the kettle. Note: The signal “To Dump” was factory set based on Gold Medal popcorn and oil. If, after 3 consecutive batches, the signal occurs before or after popping has stopped, then the signal timing can be adjusted by a qualified service person (reference Electronic Temperature Control section).
  • Page 16: Care And Cleaning

    Watchdog Stainless Cleaner (Item No. 2088). DO NOT use oven cleaners or abrasive materials as they will damage the kettle. 3. Mix 2 tablespoons (29.6 ml) of Gold Medal’s Heat’n Kleen (Item No. 2095) in 1 gallon (3.8 L) of water.
  • Page 17 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 8. Dump solution into a bucket, do not spill any in the interior of machine. 9. Rinse kettle interior with clean water and cloth. 10.
  • Page 18 Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 6. Clean glass panels with glass cleaner. Gold Medal Watchdog Glass Cleaner (Item No. 2588) is recommended. Ammonia cleaners will damage plastic doors/panels. Only use a non-ammonia cleaner, such as Gold Medal Watchdog Glass Cleaner (Item No.
  • Page 19 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Weekly Clean the Crisper/Blower Filters Follow the directions below each week to clean the crisper/blower filters. 1. Turn machine OFF, unplug unit and allow it to cool before attempting to clean. 2.
  • Page 20: Troubleshooting

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Troubleshooting Issue Possible Cause Solution No Power to the Unit A. No Power to the Unit A. Make sure the unit’s power cord is plugged in. B.
  • Page 21 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Issue Possible Cause Solution E. Heating Element E. Heating element in the kettle may be burned out. Check with a qualified service person for inspection/repair.
  • Page 22 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Issue Possible Cause Solution Yellow Dump Light is ON A. Temperature Control A. A loose kettle lead-in connection can cause a or Blinking - Buzzer is Board has detected an thermocouple lead issue.
  • Page 23: Agitator Set Collar Adjustment

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Agitator Set Collar Adjustment The following instructions describe how to properly adjust the set collars on a 32 or 52 oz. kettle agitator assembly.
  • Page 24: The Following Sections Are For Qualified Service Personnel Only

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) THE FOLLOWING SECTIONS ARE FOR QUALIFIED SERVICE PERSONNEL ONLY MAINTENANCE INSTRUCTIONS DANGER Machine must be properly grounded to prevent electrical shock to personnel. Failure to do so could result in serious injury, or death.
  • Page 25: Kettle Circuit Breaker

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Kettle Circuit Breaker This machine is equipped with a Kettle Circuit Breaker. The circuit breaker may trip during shipment of the unit due to vibrations encountered in transit.
  • Page 26: Electronic Temperature Control (Domestic)

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Electronic Temperature Control (Domestic) Operation The temperature control is factory set to stop the power to the kettle when the thermocouple reaches set point.
  • Page 27 Check the terminal blocks for a loose connection, and check the kettle wiring for a loose or broken thermocouple. For more in-depth Temperature Control Board troubleshooting, for Qualified Service Personnel ONLY, please reference Gold Medal Service Bulletin 0074. gmpopcorn.com Page 27...
  • Page 28: Electronic Temperature Control (Export)

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Electronic Temperature Control (Export) Operation The temperature control is factory set to stop the power to the kettle when the thermocouple reaches set point.
  • Page 29 Check the terminal blocks for a loose connection, and check the kettle wiring for a loose or broken thermocouple. For more in-depth Temperature Control Board troubleshooting, for Qualified Service Personnel ONLY, please reference Gold Medal Service Bulletin 0074. gmpopcorn.com Page 29...
  • Page 30: Ordering Spare Parts

    4. Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order. 5. Address all parts orders to Parts Department, Gold Medal Products Co., 10700 Medallion Drive, Cincinnati, Ohio 45241-4807 or place orders by phone or online:...
  • Page 31: Replacing Broken Glass

    2948, 2960, and 2973 (52 oz. Medallions) Replacing Broken Glass Broken glass panels can be easily replaced. Gold Medal Products Co. does not ship glass. It can be obtained from a local glass shop and always purchase tempered glass. GLASS DIMENSIONS Number of glass panels on a unit varies by model (Pass-Thru Models have side glass only).
  • Page 32 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) High Top Kettle Assembly – 32 and 52 oz. Agitator Assembly Reference DOMESTIC Parts List or EXPORT Parts List for specific Kettle Model. Reference next section for Flat Lid Kettles.
  • Page 33 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) High Top Kettle Assembly – 32 and 52 oz. Agitator Assembly – Parts List Reference specific High Top Kettle Model below. Part Number 32 oz.
  • Page 34: 32 And 52 Oz. Flat Lid Kettle Assembly - Agitator Assembly

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 32 and 52 oz. Flat Lid Kettle Assembly – Agitator Assembly Reference previous section for High Top Kettles. 2127EX Complete Agitator Assembly (Includes Lids)
  • Page 35 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 32 and 52 oz. Flat Lid Kettle Assembly – Agitator Assembly – Parts List Part Number Item Part Description 2127EX 2127EXL...
  • Page 36: 32 And 52 Oz. Kettle Bottom Assembly - Parts Breakdown

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 32 and 52 oz. Kettle Bottom Assembly – Parts Breakdown Reference 32 oz. Parts List or 52 oz. Parts List for specific Kettle Model. Form a tab UP on flat of nut to retain nut...
  • Page 37 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 32 oz. Kettle Bottom Assembly – Parts List Reference specific 32 oz. DOMESTIC or EXPORT Kettle Model listed below—see next page for 52 oz.
  • Page 38 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) 52 oz. Kettle Bottom Assembly – Parts List Reference specific 52 oz. DOMESTIC or EXPORT Kettle Model listed below—see next page for 32 oz.
  • Page 39 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Updraft Cabinet Exterior – Parts Breakdown Top Dome Panel opposite See Sign Option section. Cover side of sign. See Replacing Glass section.
  • Page 40 Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Updraft Cabinet Exterior – Parts List Part Number Item Part Description 48” 60” 72” Twin DOME PANEL REAR (panel to attach sign, if equipped) 63605-48 63605-60 63605-72...
  • Page 41: Cabinet Interior - Upper View

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Cabinet Interior – Upper View See Controls and Filter section on next page. 15, 16 11*, 12 3, 4 *See Parts List note.
  • Page 42: Controls And Filter Parts

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Controls and Filter Parts 6, 7 Oil Mist Bag Filter (2) Metal Mesh Controls View Filters required. Part Number Item Part Description...
  • Page 43: Corn Pan And Blower Box Exterior View

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Corn Pan and Blower Box Exterior View Butterfly Corn Mushroom Corn Screen Insert Screen Insert (0.375” holes) (0.5”...
  • Page 44: Blower Box Interior - Element View

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Blower Box Interior - Element View Blower Assembly Fasteners 19, 20, 21 9, 3 15, 16 14, 8 Ground Fasteners Part Number...
  • Page 45: Cabinet Base Interior - Parts Breakdown

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Cabinet Base Interior – Parts Breakdown Jump Bar (used on terminal blocks of select Models only, reference Wire Diagram) Strain Relief &...
  • Page 46 CORD STOP (if applicable; image not shown) 77761 77761 *CAUTION: If supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent, or similarly qualified persons in order to avoid a hazard. gmpopcorn.com Page 46...
  • Page 47: Dome Interior - Electrical View

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Dome Interior – Electrical View See Sign section for 2, 3 recpt. and plug. See Relay section on next page.
  • Page 48: Relays - Control Components

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Relays – Control Components Ventilation Control Components “V” Models ONLY Dome interior for Single Kettle Model shown for general parts reference only (varies by model). Part Number Item Part Description...
  • Page 49: Sign Options

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Sign Options Fasteners for 13, 14 Power Supply 8, 9, 10 LED Assembly (115219) Molded Molded Receptacle Plug (not shown) LED Neon Assembly...
  • Page 50: Safety Labels And Accessories

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Safety Labels and Accessories Unit Labels Kettle Lead Label Power Cord Label Accessories 1/4 Cup 18 oz. 52 oz.
  • Page 51: Wiring Diagram

    Grand and Twin Grand 2848, 2860, and 2873 (32 oz. Pop-O-Golds) Pop-O-Gold & Medallion (-100 Series) 2948, 2960, and 2973 (52 oz. Medallions) Wiring Diagram For wiring information, please reference the Wiring Diagram shipped with the popper. gmpopcorn.com Page 51...
  • Page 52: Warranty

    © 2021 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.

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