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Related Manuals for Lincoln SKF CLS pumpTouch
Summary of Contents for Lincoln SKF CLS pumpTouch
- Page 1 Assembly Instructions CLS pumpTouch Pump for single-line systems Created on: 08-01-2025 Document no.: 951-171-087-EN Version: Read these instructions be- fore installation or start-up of the product and keep them readily available for later consultation!
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Page 2: Original Ec Declaration Of Incorporation In Accordance With Directive 2006/42/Ec, Appendix Ii Part 1 B
Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC, Appen- dix II Part 1 B The manufacturer hereby declares at its sole responsibility that the partly completed machinery conforms to the essential health and safety requirements of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing on the market. - Page 3 Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled. Any essential health and safety requirements not listed here are not relevant to this product. Table 1 Appendix to Declaration of Incorporation Valid for: CLS Touch lubricant feed pumps...
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Page 4: Masthead
SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR. - North America - SKF Lubrication Business Unit Lincoln Industrial 5148 North Hanley Road, St. Louis, MO. 63134 USA - South America - SKF Argentina Pte. Roca 4145, CP 2001 Rosario, Santa Fe... -
Page 5: Table Of Contents
3.6.11 Displaying errors ........... 23 Table of contents 3.6.12 Acknowledging errors ......... 23 3.7 Setting operation of the pump ........24 Original EC Declaration of Incorporation in accordance 3.7.1 Changing the pump Pin......... 24 with Directive 2006/42/EC, Appendix II Part 1 B ..2 3.7.2 Setting the date and time ........ - Page 6 13 Shutdown, disposal ..............50 13.1 Temporary shutdown ............50 13.2 Permanent shutdown, disassembly ......50 13.3 Disposal ................50 14 Spare parts and accessories ..........51 14.1 Closure screw ..............51 14.2 Plug screw for CLS pumps ..........51 14.3 Fitting, complete, for CLS pumps ....... 51 14.4 Grease port, plug-in ............
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Page 7: Safety Alerts, Visual Presentation, And Layout
• First-order bulleted lists: Items on a bulleted list start Safety alerts, visual presen- with a solid black dot and an indent. – Second-order bulleted lists: If there is a further listing tation, and layout of subitems, the second-order bulleted list is used. 1 Legend: A legend explains the numbered contents of an While reading these instructions, you will encounter vari- illustration, presented as a numbered list. -
Page 8: Safety Instructions
1 Safety instructions 1.3 General behaviour when handling 1.1 General safety instructions the product • Putting the products into operation or operating them • Familiarize yourself with the functions and operation of without having read the instructions is prohibited. The the product. -
Page 9: Foreseeable Misuse
1.6 Foreseeable misuse 1.9 Note on the type plate Any usage of the product other than as specified in this The type plate provides important data such as the type manual is strictly prohibited. Particularly prohibited are: designation, order number, and sometimes regulatory •... -
Page 10: Note On Ece Mark
moving or detached parts during the work. Adhere to the 1.13 Note on ECE mark specified torques. The ECE test mark (E1) confirms that an ECE If guards or safety devices need to be removed, they type approval (components requiring ap- must be reinstalled immediately following conclusion of proval on motor vehicles) has been granted work and then checked for proper function. -
Page 11: Residual Risks
1.20 Residual risks Table 2 Residual risks Residual risk Possible in lifecycle Avoidance / Remedy Personal injury / property damage A B C G H K Unauthorized persons must be kept away. No- due to falling of hoisted parts. body is allowed to be present below hoisted parts. Lift parts using suitable lifting gear. -
Page 12: Lubricants
2 Lubricants 2.6 Solid lubricants Solid lubricants may only be used after prior consultation 2.1 General information with SKF. When solid lubricants are used in lubrication systems, the following rules generally apply: Lubricants are selected specifically for the relevant appli- Graphite: cation. -
Page 13: Overview, Functional Description
3.1.1 Electrical connections 3 Overview, functional The electrical connections (Fig. 4/1 bis Fig. 4/4) are used description for the power supply and for signals and communications. The following electrical connections are possible depend- In the following you will find an overview of the most im- ing on the exact version of the pump. -
Page 14: Reservoir
3.2.2 Reservoir without follower plate 3.2 Reservoir Pumps without a follower plate have a filling hole The reservoir (Fig. 3/3) stores the lubricant. The MAX (Fig. 6/1) in the upper part of the pump. When filling from marking must not be exceeded when the reservoir is be- above, the reservoir is bled primarily through the separate ing filled with lubricant. -
Page 15: Pump Housing, Lower Part
3.3 Pump housing, lower part Gear pump The gear pump in the lower part of the pump housing (Fig. 8/1) can be operated with up to 2 outlets (Fig. 8/2). Possible connections on the pressure outlet: M16x1.5 or G1/4. If an outlet is not needed, the fitting (Fig. 8/2) must be closed with a plug screw (Fig. -
Page 16: Program Structure
3.4 Program structure Below you can see an overview of the program structure of the CLS Touch pump and its possible functions and setting op- tions. For details, see the relevant sections. Table 4 L o g Se t This shows general information for the pump (e.g., name, item number) and also the hardware Info and software specifications. -
Page 17: Explanation Of Icons And Symbols
3.5 Explanation of icons and symbols NOTE Touch the icons on the display to operate the controls and modify settings in the program structure. If an icon has a dou- ble arrow, you must also move it in the direction of the arrow. Table 5 General icons Symbol... -
Page 18: Normal Pump Operation
3.6.2 Triggering additional lubrication 3.6 Normal pump operation NOTE NOTE Additional lubrication can only be triggered when the This section presents the basic operating functions of pump is in pause time. The duration of the additional the pump which can be performed by the operator in lubrication is the same as the set lubrication time. -
Page 19: Displaying Lubrications
3.6.4 Displaying the total operating hours 3.6.3 Displaying lubrications and the date and time NOTE 1. Press the Log icon, and then on the next screen, press The pump saves the last 100 lubrications. After that, the clock icon. The screen will display the total operat- the oldest data record will be overwritten by the last ing hours and the date and time of the pump. -
Page 20: Displaying Pump Information
3.6.6 Display the pump temperature 3.6.5 Displaying pump information 1. Press the Log icon, and then on the next screen, press The Info menu item shows general information about the the thermometer icon. The current pump temperature is pump and its hardware and software. displayed. -
Page 21: Displaying The Current Working Mode
3.6.7 Displaying the current working mode 3.6.8 Viewing a functional diagram for the current working mode 1. Press Set, and then on the next screen, again press Set and then View Settings. You see the mode that is cur- 1. Press Set, and then on the next screen, press the ques- rently set (in this example: Automatic Mode) and the set tion mark icon. -
Page 22: Displaying Warnings
3.6.10 Acknowledging warnings 3.6.9 Displaying warnings Screensaver with active warning and display with active warning. NOTE To acknowledge a warning, proceed as follows: When warnings are active, the pump initially contin- 1. Eliminate the cause of the warning. The cause of the ues to run. -
Page 23: Displaying Errors
3.6.12 Acknowledging errors 3.6.11 Displaying errors To acknowledge an error, proceed as follows: 1. Eliminate the cause of the error. The cause of the error NOTE is shown on the display. If an error occurs, the pump will stop. To make the 2. -
Page 24: Setting Operation Of The Pump
3.7 Setting operation of the pump Fig. 21 NOTE The following actions may be done only by individuals authorized by the operator for that purpose. Modifica- tions such as changes to the pump Pin should be suit- ably documented and protected to prevent unauthor- ized use. -
Page 25: Setting The Date And Time
3.7.2 Setting the date and time NOTE When the pump is disconnected from the power sup- ply, the time and date of the pump will be stopped. This means that you need to update the time and pos- sibly also the date when the pump is started for the first time and after every interruption of the power supply. -
Page 26: Working Mode
3.7.3 Working mode The pump has three different working modes. The following table provides an overview of the different system requirements, possible settings, and areas of application. Table 6 Working mode overview System requirements Lubrication system with pressure switch monitoring Time mode User has extensive system knowledge... -
Page 27: Setting/Changing The Working Mode
3.7.5 Automatic mode settings 3.7.4 Setting/changing the working mode To enter settings in the Automatic mode, proceed as fol- NOTE lows: Operation of the pump in the working modes Auto- 1. Select the lubricant type used and confirm your selec- matic and Advanced requires a signal from a pres- tion by pressing the checkmark icon. -
Page 28: Advanced Mode Settings
3.7.6 Advanced mode settings Fig. 25 NOTICE Be mindful of the cyclic duration factor When setting the parameters, be mindful of the cyclic duration factor (CDF) of the pump: see section Tech- nical data. NOTE To prevent damage to the pump, the setting range for the lubrication time, delay time, and pause time is limited. -
Page 29: Time Mode Settings
Fig. 26 3.7.7 Time mode settings NOTE To make sure that all the lubrication points are sup- plied properly with lubricant in the event of system fluctuations, you should enter a higher value for the lubrication time setting than the time you have calcu- lated. -
Page 30: Displaying/Modifying The Hardware Settings
3.8 Displaying/modifying the hardware Fig. 27 settings 3.8.1 Displaying the hardware settings To display the hardware settings of the pump, proceed as follows: 1. Press Set, and then on the next screen, again press Set L o g Se t and then Change Settings. -
Page 31: Modifying The Hardware Settings
3.8.2 Modifying the hardware settings Fig. 28 To modify the hardware settings of the pump, proceed as follows: 1. . Press Set, and then on the next screen, again press Set and then Change Settings. 2. Enter the 4 digit pump Pin and confirm it with the checkmark icon. -
Page 32: Technical Data
4 Technical data Table 7 General technical data Operating pressure Max. 38 bar Mounting position Vertical Relief pressure 0.5 bar Sound pressure level < 70 dB (A) Ambient temperature -25 °C to 65 °C Weight (empty) Approx. 5 kg Pump type Gear pump Outlets (lateral) 2 (equal priority) - Page 33 Table 8 Factory settings Mode Lubricant Mode Automatic Fluid grease Time Cycle Time 5 min 10 min Lubrication Time 25 s Lubrication Time 45 s 1 min 30 s Pause time 3 min 20 s Delay time 15 s 30 s Relief time 4 min 8 min...
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Page 34: Tightening Torques
4.1 Tightening torques Fig. 29 Table 9 Tightening torques for CLS pump Item Number Name Torque Pump at the place of use 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb. Optional fill connection, pivoted 20 Nm ± 2.0 Nm 14.43 ft.lb. ± 1.5 ft.lb. Fitting in housing M 22 x 1.5 20 Nm ±... -
Page 35: Hydraulic Connection Diagrams
4.2 Hydraulic connection diagrams Fig. 30 Pumps with follower plate, without low-level signal Pumps with follower plate and low-level signal Fig. 31 Pump without follower plate and without low-level signal Pump without follower plate and with low-level signal Fig. 32 Pump with filling from above and without low-level signal Pump with filling from above and with low-level signal Table 10... -
Page 36: Type Identification Code
4.3 Type identification code PUMP - CLS - A T 2 - T 3 Pump type Conformity X: = CE E: = CE + ECE (E1) mark Lubricant U: Lubrication oil F: Fluid grease up to and including NLGI 00 Fill level monitoring X: Without 1: With low-level signal (reed contact) for pumps with a... - Page 37 PUMP - CLS - A T 2 - T 3 Application X: Industrial applications M: Mobile applications Electrical connections See Table 12 and 13 Top right Top left Bottom right Bottom left Pre-filling See Table 14 Table 12 Electrical connections at the top Code Connection Code...
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Page 38: Delivery, Returns, Storage
5 Delivery, returns, storage 5.5 Storage conditions for products filled with lubricant 5.1 Delivery For products filled with lubricant, the permitted storage After receipt of the shipment, it must be inspected for any temperature range is: shipping damage and for completeness according to the minimum + 5 °C [+41 °F]... -
Page 39: Assembly
6.2 Assembly holes 6 Assembly < NOTICE Observe the safety instructions and the technical data in this manual. Additionally, during assembly pay attention Possible damage to the main machine and the pump to the following: The assembly holes should be created only on non- •... -
Page 40: Connection Of The Lubrication Line
6.4 Electrical connection 6.3 Connection of the lubrication line < WARNING CAUTION Electric shock Risk of slipping Work on electrical components may be per- Exercise caution when handling lubricants. formed only by qualified electricians. Immediately remove and bind any leaked lub- At a minimum, the following safety measures ricants. -
Page 41: First Start-Up
7 First start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immedi- ately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. Table 1 7.1 Inspections before first start-up YES NO □... -
Page 42: Operation
Fig. 36 8 Operation SKF products operate automatically to the greatest possi- ble extent. Basically, activities during standard operation are limited Regular function checks and timely refilling of lubricant, and also cleaning the exterior if dirty. 8.1 Filling the pump with lubricant NOTICE Possible damage to the pump and air in the lubrica- tion system... -
Page 43: Regular Filling Via The Filler Nipple
8.1.3 Regular filling via the filler nipple Fig. 39 1. Connect the fill connection of the filling pump to the filler nipple (Fig. 38/1). 2. Switch on the filling pump and fill the reservoir up to just below the – MAX – marking. 3. -
Page 44: Maintenance
9 Maintenance 9.1 Maintenance Careful and regular maintenance is required in order to detect and remedy possible faults in time. The specific maintenance intervals must always be determined by the operator according to the operating conditions and must be regularly reviewed and adapted where necessary. -
Page 45: Cleaning
10 Cleaning 10.4 Cleaning the filter of the fill con- nection 10.1 Basics 10.4.1 Fill connection 169-460-406 Cleaning should be carried out in accordance with the op- erator's own company rules, and cleaning agents and de- If the filter has to be cleaned due to clogging, proceed as vices and the personal protective equipment to be used described below: should likewise be selected in accordance with those... -
Page 46: Fill Connection 995-997-297
10.4.2 Fill connection 995-997-297 10.5 Cleaning the vent pipe If the filter has to be cleaned due to clogging, proceed as NOTE described below: The vent pipe is an option that cannot be selected in 1. Remove the fill connection by applying a size 32 mm SKF's online product customization tool, and it is not open-end wrench to the hexagon (9.1). -
Page 47: Faults, Causes, And Remedies
11 Faults, causes, and remedies Table 16 Fault table Fault Possible cause Remedy • Power supply to pump interrupted – Main machine is switched off – Pump power cable detached or defective – External fuse defective • The pump is in interval time Pump does not run •... - Page 48 Table 17 Fault table with error messages Displayed error message Possible cause Remedy • The pressure did not drop to the re- • Reduce the system pressure (you quired level during the monitoring may need to trigger an additional time. lubrication).
- Page 49 Table 17 Fault table with error messages Displayed error message Possible cause Remedy • The temperature of the pump went • Let the pump cool down. When the above the maximum permissible temperature falls below the shut- temperature. down temperature, the error can be acknowledged and reset.
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Page 50: Repairs
12 Repairs 12.1 Repairs The unit contains no parts which can be repaired. NOTE Carry out maintenance and cleaning at regular inter- vals (see section 9.1 and section 10). 13 Shutdown, disposal 13.1 Temporary shutdown Temporary shutdowns should be done by a course of ac- tion to be defined by the operator. -
Page 51: Spare Parts And Accessories
14 Spare parts and accessories Accessories are used to extend, supplement the functional range or to assemble the product. Table 18 14.1 Closure screw Designation Qty. Part number Fig. Cap screw M22x 1.5 including gasket to close unneeded 519-60445-1 outlets Table 19 14.2 Plug screw for CLS pumps Designation... -
Page 52: Grease Port, Plug-In With Filter
Table 22 14.5 Grease port, plug-in with filter Designation Pcs. Item number Figure Optional grease port with nipple for quick-release cou- 169-460-406 pling, for filling with lubricant from below via the lower part of the housing with filter (320 µm). Table 23 14.6 Fill connection, pivoted Designation... -
Page 53: Adapter With Filler Nipple
Table 26 14.9 Adapter with filler nipple Designation Pcs. Item number Figure Adapter with filler nipple ST 1/4 acc. to NPTF, incl. seal 519-33840-1 Adapter with filler nipple A2 AR 1/4, incl. seal 519-33959-1 Adapter with filler nipple ST AR 1/4, incl. seal 519-33955-1 Protective cap for filler nipple (red) 898-210-050... -
Page 54: Filter Insert, Complete
Table 29 14.12 Filter insert, complete Designation Pcs. Item number Figure Filter insert, complete, for filling with lubrication oil on 993-000-098 CLS pumps with filling flap and without follower plate Table 30 14.13 Power lead Designation Code* Pcs. Item number Figure Power lead 10 m with bayonet socket (4-pin) 664-34167-9... -
Page 55: Accessories For Connecting Two Pressure Switches
Table 31 14.14 Accessories for connecting two pressure switches Figure No. Designation Pcs. Item number Connection cable 0.25 m with M12x1 socket, straight, A-coded, 5-pin and M12x1 plug, straight, A-coded, 4-pin 179-990-992 (to connect pressure switch 1 to T connector 179-990-700) Connection cable 0.30 m with M12x1 socket, straight, A-coded, 5-pin and M12x1 plug, straight, A-coded, 3-pin 2370-00000052... -
Page 56: Couplings, Fittings, And Connectors
Table 32 14.15 Couplings, fittings, and connectors Metric couplings, fittings, and connectors for outlet M16x1.5 Designation Pcs. Item number Banjo fitting ST SWVE12-L M16x1.5 CF 96-7812-0058 Fitting with parallel thread ST D 6.0 M16x1.5 ZN 406-166 Metric couplings, fittings, and connectors for insertion in the fitting ST D 6.0 M16x1.5 ZN (item number 406-166) Quick disconnect coupling GEZ 6-M10x1 NBR 406-004-VS... -
Page 57: Appendix
15 Appendix Table 34 Cable colors in accordance with IEC 60757 Abbreviation Color Abbreviation Color Abbreviation Color Abbreviation Color Black Green White Pink Brown Yellow Orange Turquoise Blue Violet Gray GNYE Green/Yellow RDWH Red/White Gold Silver Not all cable colors need to be used in the terminal diagrams. -
Page 58: Overview Of Cables And Possible Connections
15.1 Overview of cables and possible connections Table 35 Plug Color Item number Length Cross-section Enclosure ra- ting RD/BK 6640-00000182 10 m 7 x 1.5 mm IP69K Bayonet, 7-pin VT/GN A-coded RD/YE BN/YE 664-34167-9 10 m 4 x 0.5 mm IP69K WH/RD WH/BN... - Page 59 Table 35 Plug Color Item number Length Cross-section Enclosure ra- ting Connection cable M12x1 socket, straight, 5-pin, A-coded and M12x1 plug, straight, 4-pin, A-coded, for connecting a pres- sure switch to T connector 179-990-700 (see also section 14.14) 2370-00000052 0.30 m 4 x 0.34 mm IP67 Connection cable M12x1 socket, straight, 5-pin, A-coded and M12x1 plug, straight, 3-pin, A-coded, for connecting a pres-...
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Page 60: Connection Diagrams
15.2 Connection diagrams NOTE The following terminal diagrams all display the specifications for a single electrical connection only. Therefore, in the case of pumps with multiple electrical connections, it is always necessary to refer to multiple terminal diagrams. The assignment of the terminal diagrams to the electrical connection of a specific pump can be made based on the specifi- cations for the connection plugs and sockets. -
Page 61: Terminal Diagram For 4-Pin Bayonet Connector
15.2.2 Terminal diagram for 4-pin bayonet connector Table 37 Terminal diagram valid for pumps with the following equipment features Mobile applications Fault signal (J5) 12/24 VDC 4-pin bayonet connector, A-coded Fig. 45 +24V +12/24VDC 4-pole bayonet Board... -
Page 62: Terminal Diagram For Rectangular Connector
15.2.3 Terminal diagram for rectangular connector Table 38 Terminal diagram valid for pumps with the following equipment features Industry Machine contact / Ignition (J18) 12/24 VDC Rectangular connector Fig. 46 +24V +12/24VDC Counter/Ignition Board GN/YE Square plug Motor... -
Page 63: Terminal Diagram For M12X1 Socket, A-Coded
15.2.4 Terminal diagram for M12x1 socket, A-coded Table 39 Terminal diagram valid for pumps with the following equipment features 4-pin M12 socket, A-coded Fault signal (J5) Fig. 47 Bo a rd... -
Page 64: Terminal Diagram For M12X1 Socket, B-Coded
15.2.5 Terminal diagram for M12x1 socket, B-coded Table 40 Terminal diagram valid for pumps with the following equipment features 5-pin M12 socket, B-coded Pressure switch 1 (J16) Pressure switch 2 (J19) Fig. 48 BN 1 +24V +Sensor +Pressure switch 1 (high) +Pressure switch 2 (low) +24V... -
Page 65: China Rohs Table
15.3 China RoHS Table Table 41... - Page 68 skf.com/lubrication ® SKF is a registered trademark of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2025 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.
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