Table of Contents
Related Manuals for Lincoln SKF OCU-05
Summary of Contents for Lincoln SKF OCU-05
- Page 1 Operating and maintenance instructions OCU Oil conditioning unit Date: 08.11.2024 Document no.: 951-175-003-EN Version: Read this manual before installing or commissioning the product and keep it at hand for later reference!
- Page 2 Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC, Appendix II Part 1 B The manufacturer hereby declares at its sole responsibility that the partly completed machinery conforms to the essential health and safety requirements of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing on the market.
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Page 3: Masthead
Masthead Manufacturer Oy SKF Ab Finland P.O.Box 80 FIN-40951 MUURAME FINLAND Tel: +358 20 7400 800 Fax: +358 20 7400 899 E-mail: skf-lube@skf.com www.skf.com/lubrication Warranty The instructions contain no statements regarding the warranty or liability for defects. That information can be found in our general terms of payment and delivery. -
Page 4: Table Of Contents
8. Maintenance ................. 26 Table of contents 8.1 Electric motor and pump ............27 8.2 Main filter ................27 Masthead ..................... 3 8.2.1 Replacing the filter element ........27 Table of contents ................. 4 8.3 Water heat exchanger ............27 Safety alerts, visual presentation, and layout ........ -
Page 5: Safety Alerts, Visual Presentation, And Layout
Safety alerts, visual presentation, and layout While reading these instructions, you will encounter various symbols, illustrations, and text layouts intended to help you navigate and understand the instructions. Their meaning is explained below. Safety alerts: Activities that present specific hazards (to life and limb or possible damage to property) are indicated by safety alerts. - Page 6 The following abbreviations may be used within these instructions: Table 1 Illustrations Table 2 Symbol Meaning Abbreviations <Conten t> <Conten t> Abbr. Description Description Abbr. General warning Activities which generate actual hazards (to life and limb or possible damage to the material) max.
- Page 7 Table 3 Conversion factors Sl no. Parameter Description length 1 mm = 0,03937 in. area 1 cm² = 0,155 sq.in volume 1 ml = 0,0352 fl.oz. 1 l = 2,11416 pint (US), 0,264 gallons (US) mass 1 kg = 2,205 lbs 1 g = 0,03527 oz.
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Page 8: Safety Instructions
• In addition to these Instructions, general statutory regulations 1. Safety instructions for accident prevention and environmental protection must be observed. 1.1 General safety instructions • Precautionary operational measures and instructions for the respective work must be observed. Uncertainty seriously •... -
Page 9: Referenced Documents
• Use to supply, convey, or store Group 1 fluids classified as NOTE hazards as defined in the Pressure Equipment Directive Further to the findings of the workplace risk evaluation the (2014/68/EU) Article 13 (1) a). operating company has to attach additional markings (e. g. •... -
Page 10: First Start-Up, Daily Start-Up
Avoid mixing up or incorrectly assembling disassembled parts. Label parts. Clean any dirty parts. 1.13 First start-up, daily start-up Make sure that: • All safety devices are fully present and functional • All connections are properly connected • All parts are correctly installed •... -
Page 11: Lubricants
2. Lubricants 2.4 Aging of lubricants 2.1 General information Based on past experience with the lubricant used, checks should be conducted at regular intervals defined by the operator, to Lubricants are selected specifically for the relevant application. determine whether the lubricant needs to be replaced due to The manufacturer or operator of the machine should ideally make aging processes (oil separation). -
Page 12: Ocu-Wac
3.2.2 OCU-WAC Fig. 4 SKF-OCU-WAC Pump-Filter-Water cooler unit consists of a motor (1), pump (2), filter (3), filter clogging indicator (4), bypass valve (bypass pressure 4,5 bar) (5) and a water heat exchanger (6). The pump circulates the system oil through the filter and the cooler. A bypass valve is located between the pump and the filter. -
Page 13: Ocu-Xx-P-Wac + Dp + Fl15
3.2.4 OCU-XX-P-WAC + DP + FL15 Fig. 6 Motor: Power=0,55/0,75 Kw RPM=935/1450 r/min Voltage=400 V, 50 Hz Pumping capacity=5/10 l/min OCU-XX-P-400-WAC + DP + FL15 Pump-Filter unit circulates the system oil through a main filter (3) to a water cooler (5). Water cooler’s water flow (cooling capacity) is controlled by manually adjusted thermostat valve (9). -
Page 14: Technical Data
4. Technical data 4.1 General technical data Technical data Table 6 General technical data Description Unit OCU-05 OCU-10 OCU-30 Oil flow l/min Maximum operating pressure Oil viscosity 15-800 15-800 15-800 Oil max. viscosity at start up 2000 2000 2000 Oil temperature range °C 10-80 10-80... - Page 15 Table 7 Sl no. Item number Description 13140901 OCU-05-P-400-WAC 13140904 OCU-10-P-400-WAC 13140906 OCU-30-P-400-WAC 13140907 OCU-05-P-400-XX 13140908 OCU-10-P-400-XX 13140909 OCU-30-P-400-XX 13140911 OCU-05-P-400-AIC 13140912 OCU-10-P-400-AIC 13140913 OCU-30-P-400-AIC 13140919 OCU-05-PL-400-XX 13140921 OCU-10-PL-400-XX 13140922 OCU-05-PL-400-AIC 13140923 OCU-05-PL-400-WAC30 13140924 OCU-05-PL-400-WAC 13140925 OCU-05-P-400-WAC SS 13140926 OCU-10-P-400-WAC SS 13140927 OCU-05-PL-400-WAC-SS 13140928...
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Page 16: Symbols
4.2 Symbols Table 8 Symbol Abbreviation Description Example: OCU-A-B-C-D-E-F Oil Conditioning Unit Oil flow 5 l/min Oil flow 10 l/min Oil flow 30 l/min Filter type PALL Filter type PALL tall Motor voltage 400/690 V AC Unit without cooler Unit with water cooler Unit with air cooler Deep filter FL15... -
Page 17: Dimensional Drawings
4.3 Dimensional drawings 4.3.1 OCU-XX, SKF-OCU-WAC 5 and 10 l/min Fig. 7 Item Size Connection G 3/4” Oil suction connection for models SKF-OCU-XX and -WAC 5/10 l/min G 1" Oil pressure connection for models SKF-OCU-XX 5/10 l/min G 1” Oil pressure connection for models SKF-OCU-WAC 5/10 l/min G 1"... -
Page 18: Ocu-Xx, Skf-Ocu-Wac, 30 L/Min
4.3.2 OCU-XX, SKF-OCU-WAC, 30 l/min Fig. 8 Item Size Connection G 1” Oil suction connection for models SKF-OCU-XX and -WAC 30 l/min G 1" Oil pressure connection for model SKF-OCU-XX 30 l/min G 1” Oil pressure connection for model SKF-OCU-WAC 30 l/min G 1"... -
Page 19: Ocu-Aic 5 And 10 L/Min
4.3.3 OCU-AIC 5 and 10 l/min Fig. 9 Item Size Connection G 1” Oil pressure connection for models SKF-OCU-AIC-5/10 l/min G 3/4” Oil suction connection for models SKF-OCU-AIC-5/10 l/min Letter Explanation Installation point Diameter/amount pcs: Ø13 / 12 Free space for air heat exchanger proper operation... -
Page 20: Ocu-Aic, 30 L/Min
4.3.4 OCU-AIC, 30 l/min Fig. 10 Item Size Connection G 1” Oil pressure connection for model SKF-OCU-AIC 30 l/min G 1" Oil suction connection for model SKF-OCU-AIC 30 l/min Letter Explanation Installation point Diameter/amount pcs: Ø13 / 2 Free space for air heat exchanger proper operation Free space for filter element exchange... -
Page 21: Ocu-05-P-400-Wac-Dp-Fl15
4.3.5 OCU-05-P-400-WAC-DP-FL15 Fig. 11 Item Size Connection G 3/4” Oil in connection (suction) G 1" Oil out connection (pressure line) G1” Water in G3/8” Water out Letter Explanation Flowmeter’s flow tube 1 to oil reservoir Flowmeter’s flow tube 2 to deep filter DF filter pressure gauge... -
Page 22: Delivery, Returns, Storage
5.5 Storage conditions for products filled with 5. Delivery, returns, storage lubricant 5.1 Delivery For products filled with lubricant, the permitted storage temperature range is: After receipt of the shipment, it must be inspected for any minimum +5 °C [+41 °F] shipping damage and for completeness according to the shipping maximum +35 °C... -
Page 23: Assembly
6. Assembly 6.3 Safe lifting < < WARNING WARNING If you need to lift the oil condition unit, the Electrical connections may only be made by a specified lifting points must be used. These qualified electrician. The supply voltage must be specified lifting points are marked in the picture switched off before accessing any current-carrying below. -
Page 24: First Start-Up
7. First start-up In order to warrant safety and proper functioning of the system, a person assigned by the operator must carry out the following inspections before start-up. Immediately eliminate detected deficiencies, if found. Deficiencies may be remedied by an authorized and qualified specialist only. -
Page 25: Ocu-Xx-P-400-Wac + Dp + Fl15 Flow Adjustment
NOTICE OCU unit pump (2) has an internal pressure relief valve opening at 10 bar. OCU-deep filter unit contains also relief valve which limits deep filter max pressure to 6 bar. < NOTICE Maximum viscosity at cold start is 2000 cSt for 5 min. 7.4 OCU-XX-P-400-WAC + DP + FL15 flow adjustment <... -
Page 26: Maintenance
8. Maintenance < Regular and appropriate maintenance is a prerequisite to detect WARNING and clear faults in time. The specific timelines have to be The hydraulic system must be switched off determined, verified at regular intervals and adapted by the before any work is carried out on the filter. -
Page 27: Electric Motor And Pump
8.1 Electric motor and pump 8.4 Air cooler Electric motor and pump are maintenance free. The air fins of the cooler matrix can be cleaned by blowing through with compressed air. If necessary, a high-pressure washing system and degreasing agent can be used. When using a high-pressure 8.2 Main filter washing system, point the jet parallel to the air fins. - Page 28 3. Remove the upper housing. 6. Clean the lower housing. 7. Inspect the O-ring and the sintered filter at the base of the spindle. Fig. 16 Fig. 19 Clean the upper housing before proceeding. 4. Loosen and remove the cartridge locking nut, using the spanner Clean or change if necessary.
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Page 29: Cleaning
9. Cleaning Fig. 21 9.1 Basics Cleaning should be carried out in accordance with the operator's own company rules, and cleaning agents and devices and the personal protective equipment to be used should likewise be selected in accordance with those rules. Only cleaning agents compatible with the materials may be used for cleaning. -
Page 30: Repairs
11. Shutdown, disposal 10. Repairs < 11.1 Temporary shutdown WARNING Risk of injury Temporary shutdowns should be done by a course of action to At a minimum, the following safety measures be defined by the operator. must be taken before any repairs: •... -
Page 31: Options
12. Options Fig. 22 SKF-OCU-AIC Table 12 Options parts list Position Item number Option / spare part description 13608504 Electrical clogging indicator 13396160 Moisture transmitter 13396300 Thermostat 13396240 Thermometer 13396220 Temperature transmitter with display 13396200 Pressure gauge 13396180 Pressure transmitter 13396140 Measurement block 1 (OCU AIC05/10/30 WAC05/10) 13396105... - Page 32 Fig. 23 SKF-OCU-WAC Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Table 13 Options parts list Position Item number Option / spare part description 13608504 Electrical clogging indicator 13396280 PID controlled water control valve 13396260...
- Page 33 Table 14 Spare parts list Item number Option / spare part description 13613155 Motor for models SKF-OCU-05-XX/WAC/AIC 13613156 Motor for models SKF-OCU-10-XX/WAC/AIC 13613157 Motor for models SKF-OCU-30-XX/WAC/AIC 13607302 Pump for models SKF-OCU-05-XX/WAC/AIC 13607304 Pump for models SKF-OCU-10-XX/WAC/AIC 13607306 Pump for models SKF-OCU-30-XX/WAC/AIC 25 μm filter element for models SKF-OCU-05/10-P-XX/WAC/AIC 13101039 25 μm filter element for models SKF-OCU-XX-PL-XX/WAC/AIC...
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Page 34: Appendix
13. Appendix 13.1 China RoHS table Table 15... -
Page 35: Related Ce-Declarations
14. Related CE-declarations... - Page 37 ® SKF and Lincoln are registered trademarks of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2024 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.
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