KEB COMBILINE Z2 Series Quick Manual

USING THE QUICK GUIDE
• Provides information on handling, assembly and installation.
• Remains for later use at the product.
• Does not replace the electronically provided instructions for use.
This manual is intended exclusively for persons who are familiar with the logistics and installation. The person must have the
following qualifications:
• Knowledge and understanding of the safety instructions.
• Skills for installation and assembly.
• Knowledge of EMC conform wiring.
• Detection of hazards and risks of the electrical drive technology.
• Knowledge of
DIN IEC 60364-5-54.
• Knowledge of national safety regulations (e.g. DGUV Regulation 3).
SAFETY INSTRUCTIONS
DANGER Interventions by unauthorised personnel !
Danger to life through electric shock and malfunctions !
► Modification or repair is only permitted by KEB authorised personnel.
NOTICE Getting more documentation
Hazards and risks through ignorance
► Open the KEB homepage at www.keb.de.
► By entering the material number in the search field, you will get the corresponding parts of the
instructions for use.
► Read the instructions for use carefully!
► Observe the safety and warning instructions!
► If you have any questions, please contact service@keb.de
TRANSPORT
The transport must be carried out by instructed persons, observing the following instructions.
Maximum design edges and high weight!
CAUTION
Contusions and bruises!
► Never stand under suspended loads.
► Wear safety shoes.
► Secure devices accordingly when using lifting gear.
NOTICE Behaviour in case of transport damage
► When receiving goods, check the device for transport damage such as deformations or loose parts.
► In case of damage, contact the carrier immediately.
► Do not operate the device in case of transport damage!
STORAGE
Do not store the devices
• in the environment of aggressive and/or conductive liquids or gases.
• at places with direct sunlight.
• outside the specified environmental conditions.
UNPACKING AND CHECKING
• Make sure that no components are bent and/or isolation distances are changed.
• The device must not be put into operation in case of mechanical defects. There is no compliance with applicable safety
standards any more.
INSTALLATION
• If available, use the lifting eyebolts provided for installation.
• Do not stand under suspended equipment during installation.
• Mount the product according to the required degree of protection.
• Make sure that no small parts fall into the device during assembly and wiring (drilling chips, screws etc.). This also applies to
mechanical components, which can lose small parts during operation.
• The devices are intended for the use in a pollution degree 2 environment.
• Maximum ambient temperature 45°C
• UL / CSA: Ensure UL-compliant connection of all power connections according to the requirements given in the data
sheet.
MOUNTING DIMENSION 07...12Z2F04-1003
Minimum distances
D
F
MOUNTING DIMENSION 13...30Z2F04-1003
Minimum distances
D
F
WIRING
!
①
T1 T2
PE
1 Drive controller
2 Motor choke
++, - - DC link connection
Connection protective
PE /
earth
NOTICE Measurement distortions and sooting of contacts!
► For devices with PT100/ KTY or analog signal evaluation, no temperature switches may be installed
in the detection chain as these can distort the signal and lead to incorrect measurements.
► A different protective measure must be used for devices with a temperature switch.
Dimension Dimension in mm
A 150
B 150
A E
C 150
D 150
D C
E 0
F 150
1)
Distance to front operating elements in the control cabinet
1)
B
door.
Dimension Dimension in mm
A 100
B 0
A E
C 100
D 100
D C
E 100
F 100
1)
1) Distance to front operating elements in the control cabinet
B
door.
Schematic diagram with motor choke
② ③ ④
T1 T2
+ +
U U1.1 U1.2
U
V V1.1 V1.2
V
W W1.1 W1.2
W
– –
3 Shielded motor cable T1, T2 Connection temperature monitoring
4 Motor U, V, W Output drive controller
U1.1, U1.2,
V1.1, Input motor choke V1.2, Output motor choke
W1.1 W1.2
Functional potential equalisation via metal housing on galvanised mounting
― ― ―
plate
CONNECTION
Connection
Distance in inches
Mat. No.
Type U, V, W
6
07Z2F04-1003
6
09Z2F04-1003
6
Push-Lock
10Z2F04-1003
6
12Z2F04-1003
0
13Z2F04-1003
6
14Z2F04-1003 Terminal
RK 6-10/35
15Z2F04-1003
16Z2F04-1003
17Z2F04-1003
RK 16/35
18Z2F04-1003
19Z2F04-1003 RK 35/35
20Z2F04-1003
Distance in inches
21Z2F04-1003
4
22Z2F04-1003
M10
0
23Z2F04-1003
4
24Z2F04-1003
25Z2F04-1003
4
26Z2F04-1003
4
Bolt
27Z2F04-1003
4
28Z2F04-1003 M10
29Z2F04-1003
M12
30Z2F04-1003
31Z2F04-1003
32Z2F04-1003
33Z2F04-1003
NOTICE Destruction of the motor filter!
► Mechanically interception of connection cables at a distance of 100 mm to ensure vibration resist-
ance.
START-UP AND OPERATION
Triggering of overcurrent protection devices
WARNING
Risk of fire or electric shock!
► Triggering of an overcurrent protection device will be a hint for an overload or short circuit. Triggering
a RCD may be caused by a leakage current.
► In order to reduce the risk of fire or electric shock, live parts and other components of the device
should be checked and replaced in case of damage.
CAUTION High temperatures on the device
Burning of the skin!
► Cover hot surfaces so that they are safe to touch.
► If necessary, attach warning signs to the system.
PE
► Check surface before touching.
► Let the device cool down before any work is carried out.
MAINTENANCE
The following maintenance work has to be carried out when required, but at least once a year by authorised and trained
personnel.
► Clean the product from dirt and dust deposits.
► In case of malfunction, unusual noises or smells inform a person in charge!
► In case of failure, please contact the machine manufacturer.
INSTALLATION / ELECTRICAL CONNECTION
Voltage at the terminals and the device!
DANGER
Danger to life by electric shock!
► Never work under voltage on the device or touch exposed parts.
► For any work on the unit switch off the supply voltage and secure it against switching on.
► Wait until the mechanical drive system has stopped in order that no regenerative energy can be
generated.
► Never bridge upstream protective devices (also not for test purposes).
► Connect the protective earth conductor properly.
► Install all required covers and protective devices for operation.
For a trouble-free and safe operation, please pay attention to the following note:
► Check for reliable fit of the device connections in order to avoid contact resistance and sparking.
DISPOSAL
► For professional disposal, follow the instructions in the instructions for use
Cross-section-
Tightening torque
With tempera-
al area
ture switch
PE U, V, W PE
in mm² / AWG
0.2...6 / 24...10 — —
M6 0.2...10 / 22...8 2 / 17.7 4.5 / 39.8
—
2.5...16 / 10..6 4 / 35.4
2.5...35 / 12...2 5 / 44.3
M8 10 / 88.5
20 / 177
—
20 / 177
✓
40 / 354