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Summary of Contents for TapFlo PTX 150
- Page 1 PTX 150 Peristaltic pump edition 2015 rev 1 Read this instruction manual carefully, before you install and operate the pump PTX 150 PTSX 150...
- Page 2 > The inserts material. > The rollar material. TAPFLO cannot guaranty the hose lifetime or the product loss due to a hose burst. It is the operator’s responsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shut down valves.
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Page 3: Table Of Contents
CONTENTS 1/ HOW TO USE THIS MAINTENANCE MANUAL 2/ SECURITY AND GUARANTEES 2.1 - Use of the pump 2.2 - Responsibility 2.3 - Training and instructions 2.4 - Conditions of guarantee 3/ DESCRIPTION 3.1 - Product identification 3.2 - Operation principle 3.3 - Pump construction 3.4 - Pump hose 3.5 - Pump gearbox... -
Page 4: Use Of The Pump
1/ HOW TO USE THIS MAINTENANCE MANUAL This manual is specific to TAPFLO PTX series hose pumps. It allows the users to install, to start and to carry out maintenance on these pumps. All persons, fitters and users must read this maintenance manual in its entirety. -
Page 5: Operation Principle
3.1 - IDENTIFICATION OF THE PUMP TAPFLO hosepumps are identifiable by the pump plate located on the frame. This one includes the type and serial number of the pump. This serial number leads to all information concerning building materials, nature of the hose, characteristics of the gearbox and characteristics of the motor. -
Page 6: Pump Construction
3.3 - PUMP CONSTRUCTION PART NO DESIGNATION MATERIAL PTX150 CASING STEEL COVER STEEL WHEEL STEEL ROLLAR POLYAMIDE CLAMP ON HOSE STAINLESS STEEL ROLLAR BRACKET STEEL INSERT STAINLESS STEEL HOSE see §3.4 FLANGE BRACKET STEEL FRAME STEEL... -
Page 7: Electrical Motors
3.4 - HOSE The TAPFLO hoses are manufactured according to very strict specifications to acquire the best perfor- mances of the pump and to assure an optimum hose life. They are available in different materials : Natural Rubber (NR), perbunan (NBR), EPDM, Neoprene, Norprene, Pharmed, Silicone and Hypalon. -
Page 8: 4/ Installation
During the reception of the pump, please follow the indications pointed out on the packing. Undertake a vi- sual control to be sure that no damage happened during the transport. If this is the case, please contact your TAPFLO distributor as soon as possible. 4.2 - CONDITIONS OF USE PTX pumps can work in atmospheres where the temperature is situated between - 20°C and +50°C. -
Page 9: Lifting The Pump
4.5 - LIFTING THE PUMP Pumps are provided with two lift holes placed on the upper part of the frame. While lifting the pump, respect the following points : - Lift the complete hose pump using the lifting holes plus additional support on the gearbox and the motor using suitably rated straps or slings. -
Page 10: 6/ Maintenance
6/ MAINTENANCE 6.1 - HOSE CLEANING The hose cleaning can be done without removing the hose. It can be done with water or with a cleaning liq- uid (check compatibility with hose material). With numerous products, it is necessary to clean the hose after every pumping in order to avoid the hardening of the product inside this one. -
Page 11: Rollar Ajustment
6.3 - ROLLAR ADJUSTMENT CAUTION ! The rollar ajustment is an operation which consists in ajusting the rollar brackets to prevent any internal leakage. An internal leakage considerably reduces the lifetime of the hose as well as the flow. As a result, it is essential to adjust the rollars according to the rotation speed of the pump, the desired discharge pressure and the liquid viscosity. - Page 12 6.4 - MAINTENANCE AND PERIODIC INSPECTIONS PTX SERIES In prevention, change the pump hose after Pump hose replacement. see §6.2 90 % of the life time of the first hose. Refer to the gearbox maintenance manual Gearbox oil replacement. provided with the pump. Replacement of the rollars.
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Page 13: Troubleshooting
Fully open the valve. Wear of the hose. Replace the hose. Product too viscous or too high pump Ask for advice from your Tapflo distributor. speed in comparison with the product viscosity. Piping blocked or partly blocked at Unblock piping at inlet and make sure of the good flow of the inlet. -
Page 14: Ptx150
The TAPFLO pump do not generate more than 60dB during their operation. TEMPERATURE The cover and the pump casing can become very hot due to the friction on the hose and liquid temperature. If you need to limit the pump temperature, please contact your TAPFLO distributor. - Page 15 9.2 - DIMENSIONS PTX150 1245 1350 1500 2408 1720...
- Page 16 9.3 - EXPLODED VIEW PTX150...
- Page 17 9.4 - PTX PUMP PARTS LIST (see specific exploded view) Drawing Designation Drawing Designation ref. ref. body Washer screw cover cover screw window wheel window washer Doorknob frame screws roller shaft washer frame sleeve gear screw Block bracket reducing washer roller flange hose clamp / insert...
- Page 18 Description of the pump : Tapflo AB Filaregatan 4 S-44234 Kungälv, Sweden TEL : +46 303 633 90 Type : PTX 150 Serial N° : Description : Volumetric pump, hose pump SECTION 2.0 Applicable directives : Machinery directives : 89 / 392 / EEC...
- Page 19 Bulgaria India Russia Ukraine Tapflo EOOD Tapflo Fluid Handling India Pvt Tapflo Company TOB Tapflo Tel: +359 (2) 974 18 54 Tel: +7 495 232 18 28 Tel: +380 44 222 68 44 sofia@tapflo.org Tel: +91 20 65000215 sales@tapflo.com.ru...
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