Related Manuals for TapFlo PTL P
Summary of Contents for TapFlo PTL P
- Page 1 IOM manual PTL Low Pressure Hose Pumps Original Instruction 2021 | 2 Read this instruction manual carefully, before you install and operate the pump Pump models:...
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Page 2: Table Of Contents
Instruments ........................... 12 1.10.1. Electric power ........................12 1.10.2. Optional instruments ....................... 12 1.10.3. Thermometer ........................12 1.10.4. Pressure safety device ..................... 12 1.11. Motor connection ........................ 13 1.12. Gear-motor standard ......................13 OPERATION ..........................14 IOM manual Tapflo Hose Pumps... - Page 3 Spare parts list PTL25 – PTL45 ....................32 4.5. Stocking recommendation ...................... 33 4.6. How to order parts........................33 4.7. Pump code ..........................34 DATA ............................. 35 5.1. Capacity curves......................... 35 5.2. Technical data .......................... 36 IOM manual Tapflo Hose Pumps...
- Page 4 5.3.2. PTL25 – PTL45 ........................38 5.4. Tightening torques ........................39 5.5. Permitted loads on manifolds ....................40 WARRANTY ..........................41 6.1. Warranty form .......................... 41 6.2. Returning parts ........................42 6.3. Warranty ........................... 42 IOM manual Tapflo Hose Pumps...
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Page 5: Ec Declaration Of Conformity 01/Ec/Ptl/2021
Text with EEA relevance Mr Michał Śmigiel is authorized to compile the technical file. Tapflo Sp. z o.o. ul. Czatkowska 4b 83-110 Tczew Signed for and on behalf of Tapflo AB Håkan Ekstrand Managing director Kungälv, 14.05.2021 r. -
Page 6: General
0.1. Introduction The Tapflo Hose Pump range is a series of pumps for industrial and hygienic applications. The pumps are designed to be safe, simple and easy to use and maintain. The pumps are suitable for almost all different liquids used by the industry today. -
Page 7: Nameplate
0.4. Nameplate The nameplate is made in the below design. It is made of AISI 304 stainless steel and placed on the pump stand or discharge flange bracket. Nameplate dimensions are 38 x 48 mm. IOM manual Tapflo Hose pumps... -
Page 8: Installation
1.1. Operation principle The Tapflo hose pump is driven by a gear-motor. The rotor is installed directly on the shaft and is equipped with rollers. The rollers compress the hose creating vacuum on the suction side of the pump and pressure on the discharge to transfer the liquid. The rotary movement of the rollers compresses the hose along the casing wall, constantly sucking/pushing the liquid through the hose. -
Page 9: Storage
The flow of liquid from the pump must be as even as possible. It is advisable to avoid any tight bends or drastic reductions of diameters that may cause flow resistance in the installation. In IOM manual Tapflo Hose pumps... -
Page 10: Connection Of Suction Pipe
The pumps are tested with water. If the pumped product can come into reaction with water, please make sure the pump is dry before putting it into operation. IOM manual Tapflo Hose pumps... -
Page 11: Protection
(please contact Tapflo for interval proposals). Ambient temperature limits are form -20ºC to +40ºC. ➢ If a hot product is pumped, the pump should not stand still when filled for a longer period of time. -
Page 12: Rotating Parts
Minimum required distance for hose removal During pump installation provide enough space to be able to perform hose replacement procedure. Please follow the guidline below: PUMP L [mm] PTL9 PTL13 PTL17 PTL25 PTL30 1200 PTL45 1500 IOM manual Tapflo Hose pumps... -
Page 13: Instruments
IOM manual Tapflo Hose pumps... -
Page 14: Motor Connection
1.12. Gear-motor standard As a standard Tapflo Hose pump are equipped with gear-motors of the following parameters: ➢ International Mounting Arrangement – B5 ➢ Number of poles / Rotation speed [rpm] – 4 / 1400 ➢... -
Page 15: Operation
The performance of the pump can be adjusted by means of a frequency inverter. The pump operation does not depend upon the direction of rotation and can achieve full capacity in both directions of rotation. IOM manual Tapflo Hose pumps... -
Page 16: Dry Running
The pump should be stopped by cutting of electrical power to the motor or frequency inverter (if used – at 50 Hz cool down should be set to 5 seconds). NOTE! Never stop the pump by completely closing the discharge valve without motor shut down. IOM manual Tapflo Hose pumps... -
Page 17: Cleaning And Disinfection
In addition, the currently handled fluid and the corresponding safety data sheet must be taken into account. When fluid leakage occurs, the power supply has to be closed and the pressure released. During spillage of an aggressive liquid, local and national safety rules must be followed. IOM manual Tapflo Hose pumps... -
Page 18: Maintenance
In case any of the above is not fulfilled, do not start the pump and implement corrective actions. Establish a preventive maintenance schedule based on the pump’s service history. Scheduled maintenance is especially important to prevent spills or leakage due to hose failure. IOM manual Tapflo Hose pumps... -
Page 19: Complete Inspection
The characteristics of the liquid, temperature, materials used in the pump and running time decide how often a complete inspection is necessary. Nevertheless, Tapflo recommends to inspect the pump at least once a year. If a problem has occurred, or if the pump is in need of a complete inspection, refer to chapters 3.5 "Location of faults"... -
Page 20: Disassembly Of The Pump
3.6.1. Before the disassembly procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect the electrical connection, air supply and then the suction and discharge connections. IOM manual Tapflo Hose pumps... -
Page 21: Disassembly Procedure
[142]. Fig. 3.6.5 Fig. 3.6.6 Remove the hose [15] along with the inserts [70] Remove the clamp bands [271] and the inserts [70] and clamp bands [271]. form the hose. IOM manual Tapflo Hose pumps... - Page 22 Remove both keys [161] from the shaft. remove them with their washers [114]. Fig. 3.6.11 Fig. 3.6.12 Unscrew the shaft screw [19] and remove it with the Remove the complete rotor/roller assembly. retaining washer [191]. IOM manual Tapflo Hose pumps...
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Page 23: Test Run
We recommend you to conduct a test run of the pump before installing it in the system, so no liquid gets wasted if the pump leaks or perhaps does not start accordingly to wrong assembly of the pump. After two weeks of operation retighten the nuts with appropriate torque. IOM manual Tapflo Hose pumps... -
Page 24: Hose Cleaning
[141] and remove them with their washers [142]. Fig. 3.8.3 Fig. 3.8.4 Remove the front cover [12]. Unscrew the front connection bracket screws [141] and remove them with their washers [142]. IOM manual Tapflo Hose pumps... - Page 25 180° remove the roller assembly with the shims (if any). so that there roller is no longer pressing the hose. NOTE! DO NOT remove the second roller assembly. IOM manual Tapflo Hose pumps...
- Page 26 Assemble the new hose with inserts [70] and tighten Clean the inserts [70] and pump casing [11]. the clamp bands [271]. Fig. 3.8.10 Fig. 3.8.11 Place the hose [15] inside the pump casing. Alight the inserts with the rear connection bracket [170R]. IOM manual Tapflo Hose pumps...
- Page 27 Assemble the front connection bracket and the front cover [12]. The hose is now re-assembled. Make sure to open the suction and discharge valves before pump start-up. Check the direction of rotation of the motor. IOM manual Tapflo Hose pumps...
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Page 28: Roller Adjustment
[141] and remove them with their washers [142]. Fig. 3.9.3 Fig. 3.9.4a PTL9 – PTL25 Remove the front cover [12]. On the side where the roller IS pressing the hose, loosen the roller bracket mounting screws [941]. IOM manual Tapflo Hose pumps... - Page 29 If the reading is (-0.6) bar again and move the bracket so the second graduation or lower then further adjustment is not required. mark is in line with the rotor edge. IOM manual Tapflo Hose pumps...
- Page 30 NOTE! Both rollers need to be adjusted equally. 3.9.10b PTL30 – PTL45 Add the same number of shims under the second roller bracket, install the front cover [12] and re-test the pump vacuum capabilities. NOTE! Both rollers need to be shimmed equally. IOM manual Tapflo Hose pumps...
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Page 31: Spare Parts
16 – PTL low pressure hose pump xxx – pump size 18 – part position NOTE! Use only Original Tapflo spare parts. Using counterfeit parts creates a risk of improper operation, increases possibility of breakdown and voids warranty terms. 4.1. - Page 32 Roller mounting screw A4-70 Roller mounting washer A4-70 Roller bracket Galvanized steel Roller bracket mounting bolt A4-70 Roller bracket mounting washer A4-70 Only for PTL9 and PTL13 2 for PTL9 and PTL1313 / 3 for PTL17 IOM manual Tapflo Hose pumps...
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Page 33: Exploded View Ptl25 - Ptl45
Galvanized steel Casing mounting bolt A4-70 Casing mounting washer A4-70 Shaft screw A4-70 Retaining washer AISI 304L Rotor key Carbon steel Clamp band AISI 316L Front cover mounting bolt A4-70 Front cover mounting washer A4-70 IOM manual Tapflo Hose pumps... -
Page 34: Stocking Recommendation
4.6. How to order parts When ordering spare parts for Tapflo pumps, please let us know what is the model number and serial number from the pump centre body or housing. Then just indicate the part numbers from the spare parts list and quantity of each item. -
Page 35: Pump Code
VI. Special executions VII. Motor power VIII. Output rpm IX. Motor options A R- 1S3F -05 PT = Tapflo hose pump = Optional connection type A = ANSI/ASME B16.5 Class 150 Flange II. Pump series: B = BSP male thread... -
Page 36: Data
See below how the capacity will change at different viscosities and suction lifts. Intermittent duty = 1 hour stop for every 2 hours of operation. Occasional duty = not more than 1 hour per day. IOM manual Tapflo Hose pumps... -
Page 37: Technical Data
20000 20000 20000 20000 20000 20000 Weight with biggest gearmotor [kg] / [lb] 9.2 / 35 / 35 / 35 / 80 / * Max temperature can depend on hose material utilized in the pump. IOM manual Tapflo Hose pumps... -
Page 38: Dimensions
0.79 0.79 1.38 1.22 1.22 1.57 ØO 0.63 0.75 244.5 7.91 7.91 9.63 4 x 6.5 4 x 6.5 4 x 7 ØQ 4 x 0.26 4 x 0.26 4 x 0.28 9.09 9.09 9.57 IOM manual Tapflo Hose pumps... -
Page 39: 5.3.2. Ptl25 - Ptl45
70.5 79.5 2.78 3.13 3.58 45.2 ØO 1.50 1.78 2.36 19.72 22.99 27.17 4 x 11 4 x 14 4 x 14 ØQ 4 x 0.43 4 x 0.55 4 x 0.55 19.21 25.67 30.71 IOM manual Tapflo Hose pumps... -
Page 40: Tightening Torques
What is more, for proper operation and safety the torque values should be checked frequently as part of preventive maintenance (please contact Tapflo for interval proposals). Although pump applications vary, a general guideline is to re-torque the pump every two weeks. -
Page 41: Permitted Loads On Manifolds
DATA 5.5. Permitted loads on manifolds We recommend not to exceed the following loads and forces reacting on the manifolds. Load Force Pump size Direction [Nm] [Nm] PTL9 – PTL13 PTL17 PTL25 PTL30 PTL45 IOM manual Tapflo Hose pumps... -
Page 42: Warranty
%, of max size [mm]: Flow [l/min]: Duty [h/day]: No of starts per day: Discharge head [bar]: Suction head / lift [m]: Air pressure [bar]: Quality of the air (filter, micron, lubrication): Other: Place for sketch of installation: IOM manual Tapflo TE series... -
Page 43: Returning Parts
6.3. Warranty Tapflo warrants products under conditions as stated below for a period of not more than 5 years from installation and not more than 6 years from date of manufacturing. 1. The following terms and conditions apply to the sale of machinery, components and related services and products, of apflo (hereinafter “the products”). - Page 44 9. Tapflo will not be liable on any claim, whether in contact, tort, or otherwise, for any indirect, special, incidental, or consequential damages, caused to the customer or to third parties, including loss of profits, arising by any possible infringement of par.