Related Manuals for TapFlo PTL Series
Summary of Contents for TapFlo PTL Series
- Page 1 IOM manual PTL Low Pressure Hose Pumps Original Instruction 2023 | 1 Read this instruction manual carefully, before you install and operate the pump Pump models: PTL/PXTL...
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Page 2: Table Of Contents
Installation recommendations ....................14 1.9.1. Minimum required distance for hose removal .............. 14 1.10. Instruments ........................... 15 1.10.1. Electric power ........................15 1.10.2. Optional instruments ....................... 15 1.10.3. Thermometer ........................15 1.10.4. Pressure safety device ..................... 15 IOM manual Tapflo PTL Hose Pumps... - Page 3 3.12. Bearings replacement interval .................... 35 3.13. Shaft bearings assembly PTL9 – PTL17 ................35 3.14. Casing assembly directions ....................36 ACCESSORIES ..........................37 4.1. Pump trolleys ........................... 37 4.2. Frequency inverters ......................... 37 IOM manual Tapflo PTL Hose Pumps...
- Page 4 Bearings replacement interval .................... 56 ................................56 7.13. Foreign objects in pump casing ..................56 7.14. Dry run ..........................56 7.15. Closed-circuit operation ...................... 56 7.16. High negative suction pressure ..................57 7.17. Drive ............................57 IOM manual Tapflo PTL Hose Pumps...
- Page 5 Earth connection of the pump and other equipment ............57 7.19. Antistatic surface ......................... 57 7.20. Paint thickness ........................58 7.21. Inspection ..........................58 WARRANTY ..........................59 8.1. Warranty form .......................... 59 8.2. Returning parts ........................60 8.3. Warranty ........................... 60 IOM manual Tapflo PTL Hose Pumps...
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Page 6: Ec Declaration Of Conformity 01/Eu/Ptl/2023
Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits; Signed for and on behalf of Tapflo Group AB Per Antonsson Chief Executive Officer... -
Page 7: Eu Declaration Of Conformity 01/Atex/Pxtl/Head/2023
II 2D Ex h IIIC T125ºC Db Notified body J.S. Hamilton Poland Sp. z o.o. performed type examination and issued certificate JSHP 23 ATEX 0019X. Signed for and on behalf of Tapflo Group AB Per Antonsson Chief Executive Officer Kungälv, 09.08.2023... -
Page 8: Eu Declaration Of Conformity 01/Atex/Pxtl/2023
Applied harmonised standards: ➢ EN ISO 80079-36:2016-07 ➢ EN ISO 80079-37:2016-07 ATEX marking: II 2G IIB T4 Gb X -10° ≤ Ta ≤ +40°C Signed for and on behalf of Tapflo Group AB Per Antonsson Chief Executive Officer Kungälv, 09.08.2023... -
Page 9: General
0.1. Introduction The Tapflo Hose Pump range is a series of pumps for industrial and hygienic applications. The pumps are designed to be safe, simple and easy to use and maintain. The pumps are suitable for almost all different liquids used by the industry today. -
Page 10: Nameplate
The nameplate is made in the below design. It is made of AISI 304 stainless steel and placed on the pump stand or discharge flange bracket. Nameplate dimensions are 38 x 48 mm. PTL pumps PXTL pumps IOM manual Tapflo PTL Hose pumps... -
Page 11: Installation
1.1. Operation principle The Tapflo hose pump is driven by a gear-motor. The rotor is installed directly on the shaft and is equipped with rollers. The rollers compress the hose creating vacuum on the suction side of the pump and pressure on the discharge to transfer the liquid. The rotary movement of the rollers compresses the hose along the casing wall, constantly sucking/pushing the liquid through the hose. -
Page 12: Storage
(possibly eccentric on suction side and concentric on discharge side) at changes of diameter and at a minimum distance from pump connections of five diameters. IOM manual Tapflo PTL Hose pumps... -
Page 13: Connection Of Suction Pipe
1.8.1. Protection In the interest of health and safety it is essential to wear protective clothing and safety goggles when operating, and/or working in the vicinity of Tapflo pumps. 1.8.2. Electrical safety Do not carry out any maintenance or/and operation on the pump while it is running or before it has been disconnected from the power supply. -
Page 14: Potentially Explosive Atmospheres - Atex
1.8.3. Potentially explosive atmospheres – ATEX The standard PTL series pumps are not allowed to operate in potentially explosive atmospheres. Special PXTL pumps are available for such applications. Follow ATEX supplementary instructions (see section 7) and local/national rules for safe use. -
Page 15: Rotating Parts
Even if all above safety instructions are met and complied with, there still exists a minor danger in the event of a leakage or mechanical damage of the pump. In such case the pumped product can emerge on sealing areas and connections. IOM manual Tapflo PTL Hose pumps... -
Page 16: Instruments
IOM manual Tapflo PTL Hose pumps... -
Page 17: Motor Connection
1.12. Gear-motor standard As a standard Tapflo Hose pump are equipped with gear-motors of the following parameters: ➢ International Mounting Arrangement – B5 ➢ Number of poles / Rotation speed [rpm] – 4 / 1400 ➢... -
Page 18: Operation
The performance of the pump can be adjusted by means of a frequency inverter. The flow depends on direction of rotation and can achieve full capacity in both directions of rotation. IOM manual Tapflo PTL Hose pumps... -
Page 19: Dry Running
Even with proper application and observance of all points listed in this operating manual, there is still an estimable and unexpected residual risk when using the pumps. It may leak, fail due to wear, application-related causes or system-related circumstances. IOM manual Tapflo PTL Hose pumps... -
Page 20: Disposal After Expiration Of The Expected Lifetime
When fluid leakage occurs, the power supply has to be closed and the pressure released. During spillage of an aggressive liquid, local and national safety rules must be followed. IOM manual Tapflo PTL Hose pumps... -
Page 21: Maintenance
In case any of the above is not fulfilled, do not start the pump and implement corrective actions. Establish a preventive maintenance schedule based on the pump’s service history. Scheduled maintenance is especially important to prevent spills or leakage due to hose failure. IOM manual Tapflo PTL Hose pumps... -
Page 22: Complete Inspection
The characteristics of the liquid, temperature, materials used in the pump and running time decide how often a complete inspection is necessary. Nevertheless, Tapflo recommends to inspect the pump at least once a year. If a problem has occurred, or if the pump is in need of a complete inspection, refer to chapters 3.5 "Location of faults"... -
Page 23: Disassembly Of The Pump
3.6.1. Before the disassembly procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect the electrical connection, and then the suction and discharge connections. IOM manual Tapflo PTL Hose pumps... -
Page 24: Disassembly Procedure
[142]. Fig. 3.6.5 Fig. 3.6.6 Remove the hose [15] along with the inserts [70] Remove the clamp bands [271] and the inserts [70] and clamp bands [271]. form the hose. IOM manual Tapflo PTL Hose pumps... - Page 25 Remove both keys [161] from the shaft. remove them with their washers [114]. Fig. 3.6.11 Fig. 3.6.12 Unscrew the shaft screw [19] and remove it with the Remove the complete rotor/roller assembly. retaining washer [191]. IOM manual Tapflo PTL Hose pumps...
- Page 26 [163]. Then, detach the small circlip [53] to remove the bearing [50], distance sleeve [51], shaft [16], and shaft seal [54]. Finally, detach the big circlip [52] to remove the bearing [50]. IOM manual Tapflo PTL Hose pumps...
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Page 27: Test Run
NOTE! If the pump is oriented with the connections facing upwards, initiate drainage unscrewing a few front cover bolts [141] located at the bottom of the casing [11] and then pulling the front cover [12]. IOM manual Tapflo PTL Hose pumps... -
Page 28: Hose Cleaning
Fig. 3.9.1 Run the pump and position the rotor so Fig. 3.9.2 Disconnect power supply from the motor. that only one roller is pressing against the hose. Unscrew the front cover mounting bolts [141] and remove them with their washers [142]. IOM manual Tapflo PTL Hose pumps... - Page 29 180° remove the roller assembly with the shims (if any). so that there roller is no longer pressing the hose. NOTE! DO NOT remove the second roller assembly. IOM manual Tapflo PTL Hose pumps...
- Page 30 Assemble the new hose with inserts [70] and tighten Clean the inserts [70] and pump casing [11]. the clamp bands [271]. Fig. 3.9.10 Fig. 3.9.11 Place the hose [15] inside the pump casing. Align the inserts with the rear connection bracket [170R]. IOM manual Tapflo PTL Hose pumps...
- Page 31 Assemble the front connection bracket and the front cover [12]. The hose is now re-assembled. Make sure to open the suction and discharge valves before pump start-up. Check the direction of rotation of the motor. IOM manual Tapflo PTL Hose pumps...
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Page 32: Pump Casing Cleaning Procedure
[162] and replace if necessary. [94], replace if necessary. Fig. 3.10.5 Fig. 3.10.6 Dry the pump casing thoroughly and reassemble the Wash the casing with water and remove any debris left pump cover. inside the casing. IOM manual Tapflo PTL Hose pumps... -
Page 33: Rollers Adjustment
[142]. Fig. 3.9.3 Fig. 3.9.4a PTL9 – PTL25 Remove the front cover [12]. On the side where the roller is pressing the hose, loosen the roller bracket mounting screws [941]. IOM manual Tapflo PTL Hose pumps... - Page 34 If the reading is (-0.6) bar or lower again and move the bracket so the second then further adjustment is not required. graduation mark is in line with the rotor edge. IOM manual Tapflo PTL Hose pumps...
- Page 35 Fig. 3.9.10b PTL30 – PTL45 Add the same number of shims under the second roller bracket, install the front cover [12] and re-test the pump vacuum capabilities. NOTE! Both rollers need to be shimmed equally. IOM manual Tapflo PTL Hose pumps...
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Page 36: Bearings Replacement Interval
Fig. 3.13.4 Place the distance sleeve [51] and bearing edge on the back of pump housing, and then press it [50] on the shaft [16], so they rest against the tightly with the shaft [16]. previously placed bearing. IOM manual Tapflo PTL Hose pumps... -
Page 37: Casing Assembly Directions
NOTE! This position is not recommended for fluids with solid particles due to the possibility of their accumulation in the hose due to gravity. NOTE! Due to the increased risk of hose rupture, directing the housing upwards is not permitted in potentially explosive athmospheres (ATEX). IOM manual Tapflo PTL Hose pumps... -
Page 38: Accessories
The system is based on a capacitive sensor and is available for all pump sizes. Apart from the sensor itself, it includes a threaded reduction and a connection cable of desired length. For more details see the “Hose Leak Detectors” nfo letter under this LINK. IOM manual Tapflo PTL Hose pumps... -
Page 39: Spare Parts
16 – PTL low pressure hose pump xxx – pump size 18 – part position NOTE! Use only Original Tapflo spare parts. Using counterfeit parts creates a risk of improper operation, increases possibility of breakdown and voids warranty terms. 5.1. - Page 40 Galvanized steel Roller bracket mounting bolt A4-70 Roller bracket mounting washer A4-70 Only for PTL9 and PTL13 2 for PTL9 and PTL1313 / 3 for PTL17 Polycarbonate: non-ATEX pumps / AISI 304: ATEX pumps IOM manual Tapflo PTL Hose pumps...
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Page 41: Exploded View Ptl25 - Ptl45
Connection bracket - front Galvanized steel 170R Connection bracket - rear Galvanized steel Casing mounting bolt A4-70 Casing mounting washer A4-70 Casing gasket Shaft screw A4-70 Retaining washer AISI 304L Rotor key Carbon steel IOM manual Tapflo PTL Hose pumps... -
Page 42: Stocking Recommendation
Hose 2-3* Shim * Depending on the application conditions it is recommended to keep 2 to 3 hoses on stock. Tapflo also offers spare parts KITs for the PTL pumps: Rotor spare parts KIT: 16-013-90S, 16-017-90S, 16-025-90S ➢ Click above links for interactive exploded views. -
Page 43: How To Order Parts
5.6. How to order parts When ordering spare parts for Tapflo pumps, let us know what is the model number and serial number from the pump centre body or housing. Then just indicate the part numbers from the spare parts list and quantity of each item. -
Page 44: Pump Code
IX. Motor options A R- 1S3F -05 PT = Tapflo hose pump = Optional connection type PXT = Tapflo ATEX hose pump A = ANSI/ASME B16.5 Class 150 Flange B = BSP male thread II. Pump series: C = SMS 3017 clamp... -
Page 45: Data
See below how the capacity will change at different viscosities and suction lifts. Intermittent duty = 1 hour stop for every 2 hours of operation. Occasional duty = not more than 1 hour per day. IOM manual Tapflo PTL Hose pumps... -
Page 46: Technical Data
Volume per revolution [ml] / [US oz] 17 / 0.57 41 / 1.39 108 / 3.65 320 / 10.82 684 / 23.13 1900 / 64.25 * Max temperature can depend on hose material utilized in the pump. IOM manual Tapflo PTL Hose pumps... -
Page 47: Dimensions
33.5 33.5 44.5 1.32 1.32 1.75 ØO 0.63 0.75 8.15 8.15 9.84 4 x 8 4 x 8 4 x 7 ØQ 4 x 0.32 4 x 0.32 4 x 0.28 8.46 8.46 10.2 IOM manual Tapflo PTL Hose pumps... -
Page 48: 6.3.2. Ptl25 - Ptl45
34.61 2.28 2.80 3.54 2.80 3.11 3.58 45.2 ØO 1.50 1.78 2.36 14.49 17.72 21.69 4 x 11 4 x 14 4 x 14 ØQ 4 x 0.43 4 x 0.55 4 x 0.55 IOM manual Tapflo PTL Hose pumps... -
Page 49: Tightening Torques
What is more, for proper operation and safety the torque values should be checked frequently as part of preventive maintenance (contact Tapflo for interval proposals). Although pump applications vary, a general guideline is to re-torque the pump every two weeks. -
Page 50: Permitted Loads On Manifolds
DATA 6.5. Permitted loads on manifolds We recommend not to exceed the following loads and forces reacting on the manifolds. Load Force Pump size Direction [Nm] [Nm] PTL9 – PTL13 PTL17 PTL25 PTL30 PTL45 IOM manual Tapflo PTL Hose pumps... -
Page 51: Atex Supplementary Manual
ATEX supplementary manual 7.1. Potentially explosive atmospheres - ATEX The standard PTL series pumps are not allowed to operate in potentially explosive atmosphere. Special PXTL pumps are available for such applications. Follow this ATEX supplementary instructions and local/national rules for safe use. -
Page 52: Construction Materials Use Restrictions
EN 60079-19 standard. 7.6. Spares ➢ Only original Tapflo spare parts can be used for spare parts replacement. Failing to follow the instruction voids the ATEX marking. ➢ When ordering spares ATEX execution must be clearly mentioned. Always indicate pump code and serial number. -
Page 53: Hose Lubricant
Even if there is no source of ignition, it is essential to stop the pump as soon as possible. For that purpose all Tapflo ATEX rated pumps are equipped with a leak sensor. The sensor must be connected to a circuit (e.g. via frequency inverter) that automatically stops the pump. - Page 54 The sensor does not require any maintenance when connected according to specifications. In case of suspicion that sensor does not operate properly, unscrew the sensor from the pump and spray the tip with water. Do not repair the sensor by yourself. IOM manual Tapflo PTL Hose pumps...
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Page 55: Temperature Sensor
The sensor does not require any maintenance when connected according to specifications. In case of suspicion that sensor does not operate properly, place it in known temeprature, measure its resistance and compare the value with value included in EN 60751 and EN 60584 standards. IOM manual Tapflo PTL Hose pumps... -
Page 56: Casing And Temperature Positions
Temperature sensor position related to pumping direction Fig. 7.10.3 Fig. 7.10.4 Pumping direction bottom to top. Pumping direction top to bottom. Temperature senor assembled on the top Temperature senor assembled on the of pump casing. bottom of pump casing. IOM manual Tapflo PTL Hose pumps... -
Page 57: Rollers Adjustment
Closed-circuit operation with small volumes of pumped medium can lead to significant heating of the pumped medium. In the case of closed-circuit operation, user must control the pumped medium temperature and provide a protective system against temperatures exceeding limits outlined in 7.2. “Operating limits”. IOM manual Tapflo PTL Hose pumps... -
Page 58: High Negative Suction Pressure
➢ The pump can be supplied with or without a gearmotor. When coupling the pump head with a drive that was not supplied by Tapflo, it is important to follow the limits outlined in section 7.2. Pump operating conditions. -
Page 59: Paint Thickness
Check below points before every pump start or at least once a day when operating pump in continuous duty: ➢ Pump tightness ➢ If suction port is not obstructed (see section 7.16) ➢ If suction vale is fully opened (see section 7.16) ➢ Pump earthing connection IOM manual Tapflo PTL Hose pumps... -
Page 60: Warranty
Spec grav. [kg/m pH-value: Content of particles: %, of max size [mm]: Flow [l/min]: Duty [h/day]: No of starts per day: Discharge head [bar]: Suction head / lift [m]: Other: Place for sketch of installation: IOM manual Tapflo TE series... -
Page 61: Returning Parts
8.3. Warranty Tapflo warrants products under conditions as stated below for a period of not more than 5 years from installation and not more than 6 years from date of manufacturing. 1. The following terms and conditions apply to the sale of machinery, components and related services and products, of apflo (hereinafter “the products”). - Page 62 9. Tapflo will not be liable on any claim, whether in contact, tort, or otherwise, for any indirect, special, incidental, or consequential damages, caused to the customer or to third parties, including loss of profits, arising by any possible infringement of par.