Related Manuals for TapFlo TR9
Summary of Contents for TapFlo TR9
- Page 1 IOM manual PE & PTFE Diaphragm Pumps Original Instruction 2022 | 1 Read this instruction manual carefully, before you install and operate the pump. Pump models: TR/TXR9 TR/TXR20 T/TX50 T/TX100 T/TX200 T/TX400 T/TX800...
-
Page 2: Table Of Contents
CONTENTS EC DECLARATION OF CONFORMITY 01/EC/PLA/2022 ................5 EU DECLARATION OF CONFORMITY 01/ATEX/AODD/2022 ..............6 GENERAL ............................7 0.1. Introduction..........................7 0.2. Warning symbols ........................7 0.3. Qualification and training of personnel ................... 7 INSTALLATION ..........................8 1.1. Operation principle ........................8 1.2. - Page 3 Routine inspection ........................17 3.3. Complete inspection ........................ 17 3.4. Location of faults ........................18 3.5. TR9 / TR20 – Disassembly of the pump ................. 19 3.5.1. Before the disassembly procedure ................. 19 3.5.2. Disassembly procedure ....................19 3.6. TR9 / TR20 – Assembly of the pump ..................21 3.6.1.
- Page 4 CONTENTS 5.8. T200-T400 – Spare parts - Options ..................37 5.9. T800 – Spare parts drawing ....................39 5.10. T800 – Spare parts list ......................40 5.11. Stocking recommendation ....................41 5.12. How to order parts ....................... 42 5.13. Pump code ..........................42 DATA .............................
-
Page 5: Ec Declaration Of Conformity 01/Ec/Pla/2022
Directive 95/16/EC; Mr Michał Śmigiel is authorized to compile the technical file. Tapflo Sp. z o.o., Poland ul. Czatkowska 4b 83-110 Tczew Signed for and on behalf of Tapflo Group AB Per Antonsson Chief Executive Officer Kungälv, 16.12.2022 www.tapflo.com... -
Page 6: Eu Declaration Of Conformity 01/Atex/Aodd/2022
II 2D Ex h IIIC T54ºC…T124ºC Db Notified body J.S. Hamilton Poland Sp. z o.o. performed type examination and issued certificate JSHP 19 ATEX 0018X. Signed for and on behalf of Tapflo Group AB Per Antonsson Chief Executive Officer Kungälv, 16.12.2022... -
Page 7: General
The personnel in charge of installation, operation and maintenance of the pumps we produce must be qualified to carry out the operations described in this manual. Tapflo shall not be held responsible for the training level of personnel and for the fact that they are not fully aware of the contents of this manual. -
Page 8: Installation
1.1. Operation principle The Tapflo diaphragm pump is driven by compressed air. The two diaphragms are connected by a diaphragm shaft and pushed back and forth by alternately pressurising the air chambers behind the diaphragms using an automatically cycling air valve system. -
Page 9: Lifting And Transportation
INSTALLATION 1.3. Lifting and transportation Before handling the pump check the weight of the pump (see 6.3. Technical data). Refer to Your local standards on how to handle the pump. If the weight is excessive to transport by hand it must be lifted using slings and a suitable lifting device e.g. -
Page 10: Rotary Connections
1.7.1. Protection In the interest of health and safety it is essential to wear protective clothing and safety goggles when operating, and/or working in the vicinity of Tapflo pumps. IOM manual - PE & PTFE series... -
Page 11: Explosion Hazardous Environments - Atex
The temperature class of the pump depends on the temperature of the pumped medium and ambient temperature. Ambient temperature range depends on pump configuration, follow pump nameplate for allowable range. Contact Tapflo for more information. Temperature class / Temperature class /... -
Page 12: Air Pressure
1.7.3. Air pressure The maximum air pressure for Tapflo pumps is 8 bar. Higher air pressure than 8 bar can damage the pump and may cause injury to personnel in vicinity of the pump. If you intend to apply a higher air pressure than 8 bar, please consult us. -
Page 13: Air Connection
3) Needle valve to adjust the air flow (especially when operating the pump in the lower range of performance); 4) Filter. These components are included in Tapflo’s Air treatment system which can be ordered from 1.9. Example of installation 1) Gate valve compressed air... -
Page 14: Recommended Installations
INSTALLATION 1.10. Recommended installations The Tapflo pump is flexible in the way you are able to install it. The in- and outlet ports can be rotated more than 180° to fit various piping systems. 1.10.1. Flooded The piping system is designed with a positive suction head. -
Page 15: Operation
For instance, a T100 pump should run continuously at maximum 50 l/min. ➢ As stated in chapter 1.8.1 Tapflo recommends to use an appropriate air treatment system in order to extend the pump’s lifetime. -
Page 16: Pump Stopping
OPERATION ➢ If the air humidity is high, use of a water separator or air dryer is recommended. Otherwise on the air discharge side due to decompression, icing on the muffler can appear causing it to shrink and eventually it can shoot out of its socket. ➢... -
Page 17: Maintenance
Nevertheless, Tapflo recommend to inspect the pump at least once a year and change parts from KIT AIR and KIT LIQ during this inspection. Tapflo recommend KIT VAL to be changed once per 2 years. See chapter 5.11 “Stocking recommendation” for detailed KIT content. -
Page 18: Location Of Faults
MAINTENANCE 3.4. Location of faults PROBLEM POSSIBLE FAULT POSSIBLE SOLUTION The air pressure is to low Increase air pressure via a filter-regulator The air connection is blocked Check / clean air supply connection Muffler is blocked Check / clean / replace muffler The pump does not run Air valve is defective Clean / replace complete air valve... -
Page 19: Tr9 / Tr20 - Disassembly Of The Pump
MAINTENANCE 3.5. TR9 / TR20 – Disassembly of the pump The numbers put in brackets, refer to the part numbers in the spare part drawings and spare part lists in chapter 5 “SPARE PARTS”. 3.5.1. Before the disassembly procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. - Page 20 MAINTENANCE Fig 3.5.6 Lift pull spacer sleeve [19]. Fig 3.5.7 Take out the valve rods [20] and [21], Fig 3.5.8 Unscrew the diaphragms [15] form the air valve [61]. Fig 3.5.9 Using pliers remove both circlips [27] from the centre block [12].
-
Page 21: Tr9 / Tr20 - Assembly Of The Pump
O-rings to provide smooth insertion of the air valve. It is recommended to use a pressing device for this operation. NOTE! When inserting the TR9 / TR20 size air valve, replace the shaft with a screw and a nut to make sure the air valve assembly remains properly fastened. -
Page 22: T50-T800 - Disassembly Of The Pump
MAINTENANCE 3.7. T50-T800 – Disassembly of the pump The numbers put in brackets, refer to the part numbers in the spare part drawings and spare part lists in chapter 5 “SPARE PARTS”. 3.7.1. Before the disassembly procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect the air supply and then the suction and discharge connections. - Page 23 MAINTENANCE Fig. 3.7.5 To remove the spacer sleeve [19], use a plastic rod and a hammer to knock it out. NOTE! Be careful not to deform the spacer sleeve. Fig. 3.7.6 Insert our special tool or pin screw [14] into the orifice in the spacer sleeve [19], rotate it.
- Page 24 MAINTENANCE Fig. 3.7.11 Take out the second diaphragm [15] along with the shaft [16]. a) Circlip mounted air valve – T/TX50, T100 and T800 Fig. 3.7.12 Using pliers remove both circlips [27] from the centre block [12]. Attention! While doing this, cover yourself with your other hand, as the circlip easily flips away Fig.
- Page 25 MAINTENANCE c) Threaded air valve – T200 from 0803-… until 1105-… T400 from s/n 0801-… until 1105-… Fig. 3.7.16 Carefully unscrew both air valve end caps by means of a mounting tool [282]. Fig. 3.7.17 Push out by hand the air valve shaft and piston. Fig.
-
Page 26: T50-T800 - Assembly Of The Pump
MAINTENANCE 3.8. T50-T800 – assembly of the pump The assembly procedure is done in the reverse order to the disassembly. Nevertheless there are a few things that you have to remember in order to assemble the pump correctly. Fig. 3.8.1 When putting the air valve [61] into the centre block [12], apply some water or alcohol on the O-rings to provide smooth insertion of the air valve. -
Page 27: Options
Note! For spare parts list see chapter 5. “Spare parts”. 4.3. Filter press pump – TF… The Tapflo filter press pump is a ready, compact product that can be installed directly on the filter press. The pump is equipped with a booster which amplifies the pressure in a 2:1 ratio. -
Page 28: Barrier Pump - Tb
It provides all the advantages of using a standard Tapflo DT dampener but is a compact solution. The dampener housing is also the pump manifold so you do not have to worry about connecting the dampener to the pump. -
Page 29: Pump With Integrated Flanges - T
OPTIONS 4.6. Pump with integrated flanges – T… -3D/-3A Pumps with integrated flanges are a robust and solid design. When there is a risk of transferring of vibration from the installation to the pump, the solid manifolds provide better stability and sealing for the pump. Using this solution we can connect the pump to the installation by a flange (DIN, ANSI) or through a BSP thread. -
Page 30: Spare Parts
SPARE PARTS SPARE PARTS 5.1. TR9 and TR20 – Spare parts drawing IOM manual - PE & PTFE series... -
Page 31: Tr9 And Tr20 - Spare Parts List
SPARE PARTS 5.2. TR9 and TR20 – Spare parts list Pos. Q-ty Description Material KIT LIQ KIT AIR Housing PE or PTFE Centre block In/Outlet PE or PTFE Pin screw A4-80 Diaphragm EPDM*, PTFE, NBR* or FKM Diaphragm shaft (part of air... - Page 32 ** = Standard on PTFE pumps from serial number 1012 ..*** = Standard in pumps with PTFE diaphragms from serial No 1301 …. (TR20) and from 1405 …. (TR9) FEP/FKM O-rings do not fit on older in/outlets (pos. 13). Older pumps have PTFE/EPDM as standard.
-
Page 33: T50-T100 - Spare Parts Drawing
SPARE PARTS 5.3. T50-T100 – Spare parts drawing 5.4. T50-T100 – Spare parts list Pos. Q-ty Description Material Housing PE, PTFE Centre block In/Outlet PE, PTFE Pin screw A4-80 Diaphragm EPDM, PTFE, NBR, FKM* Diaphragm shaft AISI 304L Rubber foot O-ring set (in/outlet) PTFE/EPDM, EPDM, FKM, NBR, FEP/FKM*** Spacer sleeve... -
Page 34: T50-T100 - Spare Parts - Options
SPARE PARTS 5.5. T50-T100 – Spare parts - Options Flange connections Pos. Q-ty Description Material Flange pipe (thread) PE, PTFE ANSI flange ring PP, PTFE, AISI316L DIN flange ring PP, PTFE, AISI316L Flange pipe O-ring FEP/FKM, EPDM, NBR JIS flange ring PP, PTFE, AISI316L Integrated manifold Stainless steel reinforcement (std. - Page 35 SPARE PARTS External air supply Description Pos. Q-ty Material Centerblock Air intake adapter Brass Diaphragm stroke sensor Description Pos. Q-ty Material Centerblock for stroke sensor NBR, FKM, O-ring EPDM Inductive sensor CuZn Sensor cap Sensing plate AISI 316L Cable gland Double diaphragm system Pos.
-
Page 36: T200-T400 - Spare Parts Drawing
SPARE PARTS 5.6. T200-T400 – Spare parts drawing 5.7. T200-T400 – Spare parts list Pos. Q-ty Description Material Housing PE, PTFE Centre block In/Outlet PE, PTFE Pin screw A4-80 Diaphragm EPDM, PTFE, NBR, PTFE 1705b Diaphragm shaft AISI 304L Rubber foot O-ring set (in/outlet) PTFE/EPDM, EPDM, FKM, NBR, FEP/FKM* Spacer sleeve... -
Page 37: T200-T400 - Spare Parts - Options
SPARE PARTS 5.8. T200-T400 – Spare parts - Options Flange connections Pos. Q-ty Description Material Flange pipe (thread) PE, PTFE ANSI flange ring PP, PTFE, AISI316L DIN flange ring PP, PTFE, AISI316L Flange pipe O-ring FEP/FKM, EPDM, NBR JIS flange ring PP, PTFE, AISI316L Integrated manifold PP, PTFE... - Page 38 SPARE PARTS Built-on dampener (T200 only) Pos. Material Q-ty Description Built-on dampener DTK-xxx assembly Dampener housing/ PE, PTFE 6-xx1-112 pump outlet Dampener centre 6-xx1-12 body Dampener EPDM, PTFE, 6-xx0-15 diaphragm NBR, PTFE 1705b Dampener nut A4-70 6-xx0-37 Dampener washer A4-70 6-xx0-38 Dampener PE seal 6-xx0-36...
-
Page 39: T800 - Spare Parts Drawing
SPARE PARTS 5.9. T800 – Spare parts drawing IOM manual - PE & PTFE series... -
Page 40: T800 - Spare Parts List
SPARE PARTS 5.10. T800 – Spare parts list Pos. Q-ty Description Material Housing Centre block In/outlet integrated 137-2* with DIN flange In/outlet integrated 137-9 with ANSI flange In/outlet integrated 137-12 with JIS flange Pin screw A4-80 Diaphragm EPDM, PTFE, NBR Diaphragm shaft AISI 316L Rubber foot... -
Page 41: Stocking Recommendation
KITS – KIT LIQ and KIT VAL includes parts on pump wetted side, KIT AIR includes parts on the pump air side and that are subject to wear. TR9 and TR20: Pos. Description... -
Page 42: How To Order Parts
5.12. How to order parts When ordering spare parts for Tapflo pumps, please let us know what is the model number and serial number from the pump centre body or housing. Then just indicate the part numbers from the spare parts list and quantity of each item. -
Page 43: Data
DATA DATA 6.1. Capacity curves The performance curves are based on water at 20°C.Other circumstances might change the performance. See below how the capacity will change at different viscosities and suction lifts. Example: A flow of 30 litre/minute is desired. The discharge pressure is calculated to 30 mWC. We choose a T50 pump. -
Page 44: Capacity Changes
PTFE, EPDM, FKM, FEP/Silicone, FEP/FKM, NBR Housing pin screws A4-80 Diaphragm shaft Stainless steel AISI 316L (TR9, TR20, T800) / 304L (T50 – T400) Drum handle (TD pumps) Stainless steel AISI 316L Drum pipe (TD pumps) Stainless steel AISI 316L, PP, PTFE, PTFE conductive... -
Page 45: Dimensions
DATA 6.4. Dimensions General dimensions only, ask us for detailed drawings. Changes reserved without notice. PUMP SIZE TR20 T100 T200 T400 T800 2.76 4.13 5.91 7.87 10.63 13.78 18.11 5,91 7,87 10,63 13,78 3,70 4,45 6,38 8,50 12,32 15,04 21,93 6,61 8,82 12,76... - Page 46 DATA PUMP SIZE Integrated flanges Built-on dampener T200 T100 T200 T400 TR20 T100 112,5 6.38 8.50 12.36 15.04 4.43 6.38 8.50 12.20 7.28 9.92 13.86 16.81 5.28 7.28 9.92 13.60 9.61 12.60 17.72 22.20 9.88 13.78 18.15 25.60 299,5 5.51 8.03 11.10 14.65...
-
Page 47: Tightening Torques
What is more for proper operation and safety the torque values should be checked frequently as part of preventive maintenance (contact Tapflo for interval proposals). Although pump applications vary, a general guideline is to re-torque the pump every two weeks. -
Page 48: Warranty
WARRANTY WARRANTY 7.1. Warranty form Company: Telephone: Fax: Address: Country: Contact Name: E-mail: Delivery Date: Date of pump installation: Pump type: Serial No (see name plate or stamped on pump housing): Description of the fault: The installation: Liquid: Temperature [°C]: Viscosity [cPs]: Spec grav. -
Page 49: Returning Parts
7.3. Warranty Tapflo warrants products under conditions as stated below for a period of not more than 5 years from installation and not more than 6 years from date of manufacturing. 1. The following terms and conditions apply to the sale of machinery, components and related services and products, of Tapflo (hereinafter “the products”). - Page 50 9. Tapflo will not be liable on any claim, whether in contact, tort, or otherwise, for any indirect, special, incidental, or consequential damages, caused to the customer or to third parties, including loss of profits, arising by any possible infringement of par.
- Page 51 IOM manual CTM Magnetic Drive Pumps...
Need help?
Do you have a question about the TR9 and is the answer not in the manual?
Questions and answers