Table of Contents
Related Manuals for TapFlo sanitary T Series
Summary of Contents for TapFlo sanitary T Series
- Page 1 Instructions for installation, operation and maintenance. sanitary series air operated diaphragm pumps. Pump models: T225 T425 T125 Read this instruction manual carefully, STOP before you install and operate the pump...
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Page 2: Table Of Contents
CONTENTS CE CERTIFICATE T30 - Assembly of the pump 3.6.1 Center block 3.6.2 Assembling of the main units GENERAL 3.6.3 Test run Introduction T80-T425 - Dismantling the pump The warning symbols 3.7.1 Before the dismantling procedure 3.7.2 Mainparts INSTALLATION 3.7.3 Center block Receiving inspection T80-T425 - Assembly of the pump Storage... -
Page 3: Ce Certificate
EC Machinery directive 89/393/EEC with amendments 91/368/EEC, 93/44 EEC and 93/68 EEC. Manufacturer: Tapflo AB Address: Filaregatan 4 S-442 34 Kungälv Sweden Tapflo AB, september 1st 1999 Börje Johansson Managing director Instruction manual sanitary pumps T30-T425... -
Page 4: General
0. GENERAL Introduction The Tapflo Air Operated Diaphragm Pump range is a complete series of pumps for industrial applications. The pumps are designed to be safe simple and easy to use and maintain. The construction is sealless and without rotating parts. The pumps are suitable for a variety of duties in hygienic installations. -
Page 5: Installation
1. INSTALLATION Receiving inspection Although precaution is taken by us when packing and shipping, we urge you to carefully check the shipment on receipt. Make sure that all parts and accesories listed on the packing list are accounted for. Immediately report any damage or shortage to the transport company and to us. Storage If the equipment is to be stored prior to installation, place it in a clean location. -
Page 6: Air Treatment System
Selfpriming The Tapflo pump is designed to pull a high vacuum. It is able to evacuate an empty suction pipe without any damage to the pump. The suction lift is up to 5 meter (16.4 ’) from an empty suction pipe and up to 8 meter (26.2’) from a wetted pipe. -
Page 7: Operation
Air pressure The maximum air pressure for Tapflo pumps is 8 bar. Higher air pressure than 8 bar can damage the pump and may cause injury to personel in vicinity of the pump. If you intend to apply a higher air pressure than 8 bar, please consult us. -
Page 8: Starting And Operating
2.5.1 CIP - Clean in place The importance of easy cleaning is especially great in hygienic applications. Tapflo stainless steel pumps are designed for CIP (clean in place). This allows the pump to be internally cleaned without strip down. The pump can be cleaned by flushing through with a CIP fluid (usually a mild solution of sodium hydroxide and a sanitizing additive) or by injection of hot steam. -
Page 9: Maintenance
3. MAINTENANCE Performance test When installation is new, a test run of the pump should be conducted. Gauge the capacity at specific air pressure/flow. This information is for use in checking performance as wear takes place. You will be able to set schedules for maintenance of the pump and to select spare parts to be kept on stock. -
Page 10: T30 - Dismantling The Pump
3. MAINTENANCE T30 - Dismantling the pump 3.5.1 Before the dismantling procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect STOP the air connection and then the suction and discharge connections. The numbers put in brackets refer to the positions on the asembly drawing. 3.5.2 Mainparts 1) Unscrew and remove the two upper clamps (138) from the pump. -
Page 11: T30 - Assembly Of The Pump
3. MAINTENANCE T30 - Assembly of the pump 3.6.1 Center block 1) Mount the circlip (27) on one side. Put some soft soap solution on the air valve o-rings (30) and then carefully push the air valve (61) into the housing. It is recommended to use a pressing device for this operation. -
Page 12: T80-T425 - Dismantling The Pump
3. MAINTENANCE T80-T425 - Dismantling the pump 3.7.1 Before the dismantling procedure Be sure to drain all liquid from the pump. Cleanse or neutralize the pump thoroughly. Disconnect STOP the air connection and then the suction and discharge connections. The numbers put in brackets refer to the positions on the asembly drawing. 3.7.2 Mainparts 1) Unscrew and remove the clamps (138) from the pump. -
Page 13: T80-T425 - Assembly Of The Pump
3. MAINTENANCE T80-T425 - Assembly of the pump 3.8.1 Center block 1) Mount the circlip (27) on one side. Put some soft soap solution on the air valve o-rings (30) and then carefully push the air valve (61) into the housing. It is recommended to use a pressing device for this operation. -
Page 14: Spare Parts
4. SPARE PARTS T30 - Drawing and spare part list Description Housing Center block Manifold inlet and stand Manifold outlet: 3-clamp Pin screw Diaphragm Diaphragm shaft Sealing Valve ball Muffler Circlip O-ring Domed nut Air valve complete Instruction manual sanitary pumps T30-T425... -
Page 15: T80-T425 - Drawing And Spare Part List
4. SPARE PARTS T80-T425 - Drawing and spare part list Description Housing Center block Manifold inlet Manifold outlet 3-clamp Pin screw 6*/8** Diaphragm Diaphragm shaft Stand Socket head cap screw Washer Sealing Valve ball Muffler Air intake adapter Circlip * = T80 and T125 O-ring ** = T225 and T425 Center block sealing... -
Page 16: Stocking Recommendation
** = Not for T30 How to order parts When ordering spare parts for Tapflo Pumps, please let us know the model number from the nameplate of the pump. Then just indicate the part numbers (refered to the spare part list) and quantity of each item. -
Page 17: Data
5. DATA Capacity curves The performance curves are based on water at 20°C.Other circumstances might change the performance.See below how the capacity will change at different viscosities and suction lifts. Example (see the purple line below): A flow of 30 liter/minute is desired. The discharge pressure is calculated to 2,5 bar. -
Page 18: Dimensions And Technical Data
5. DATA Dimensions and technical data Pump size Dimensions for sanitary series Dimensions in mm (where other is not indicated) Dimensions in inch (where other is not indicated) 6.30 11.4 11.4 14.2 17.3 T80-T425 9.06 11.6 12.6 16.5 19.1 11.9 15.6 17.5 25.2... -
Page 19: Warranty & Repair
6. WARRANTY & REPAIR Warranty form Company: Telephone: Fax: Address: Country: Contact name: E-mail: Delivery date: Pump was installed (date): Pump type: Serial No (stamped on the pump housing): Description of the fault: The installation Liquid: Temperature (°C): Viscosity (cPs): Spec. -
Page 20: Returning Parts
* Even when products such as diaphragm pumps operate under normal conditions, some parts are subject to wear and may have to be replaced within one year. Examples of such parts in Tapflo diaphragm pumps are; diaphragms, valve balls, o-rings and gaskets etc. This warranty will not apply to these parts being subject to wear. - Page 21 NOTES Instruction manual sanitary pumps T30-T425...
- Page 22 NOTES...
- Page 23 NOTES...
- Page 24 Kungälv Tapflo Fluid Handling India Private Limited Office No 207, Amar Neptune, Baner, Pune 411045, INDIA Phone : +91 20 65000215 E-mail: ad@tapflo.in Web: www.tapflo.in The perfect choice for your pumping needs...