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TJM 070SB13D10M Fitting Instructions Manual

T13 outback frontal protection system for nissan navara d40 dual & king cab 08+ (thai build)

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Product:
Vehicle:
Part No.
070SB13D10M
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
PLEASE BE AWARE THAT THIS FPS WILL NOT FIT A SINGLE CAB VEHICLE
Before commencing fitment read instructions and ensure all listed components are
supplied.
Left hand & right hand components are determined as seated in the vehicle.
The fitment of TJM products does not nullify the OE manufacturer's operating guidelines
and/or warnings. Ensure you are familiar with and adhere to the usage instructions
specified by the manufacturer in the owner's manual or other official documentation.
Check for (and remove) any build up in all threads fitted to the product.
Ensure that the "Rated Recovery Point Label" is affixed alongside the compliance label in
the driver's side doorjamb.
When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable
washer plates are used under the mounting surface that allow the accessory to be secured
in a way that prevents it from damaging the product.
Where OE air guides require trimming, ensure minimal clearance between air guides and
TJM components to prevent air leakage which may adversely affect vehicle cooling.
When removing protective coatings, ensure all new edges are deburred, clean any swarf
from the area and apply rust preventative to exposed surfaces.
Always place the product on a soft work space to prevent damage prior to installation.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: 89299
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Nissan Navara D40 Dual & King Cab 08+ (Thai Build)
Dia. (mm)
5
6
8
10
12
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Page 1 of 14
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
24/03/2021

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Summary of Contents for TJM 070SB13D10M

  • Page 1 Left hand & right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 2: Parts List

    M12 x 1.25 x 35mm Hex Head Screw K0570 Pinch-Weld (800mm) 93152 M12 Spring Washer K0977 1/2" x 1-1/4" Flat Washer K0638 Scotch-Lock K0419 Nylon Plug K0665 For product warranty please refer to our website www.tjm.com.au File: 89299 Page 2 of 14 24/03/2021...
  • Page 3 3. Carefully tilt the grille forward & release the LHS SHOWN four clips securing the grille to the bumper. 4. Remove & retain the grille, storing it carefully. For product warranty please refer to our website www.tjm.com.au File: 89299 Page 3 of 14 24/03/2021...
  • Page 4 7. Repeat the previous step for the opposite side. 8. Remove (& discard) the six bolts from the lower skirt of the bumper. LOWER 9. Remove (& discard) the lower skirt. SKIRT For product warranty please refer to our website www.tjm.com.au File: 89299 Page 4 of 14 24/03/2021...
  • Page 5 M6 bolts (two either side) securing the bumper returns to the front guard, then remove (& retain) the bolts. For product warranty please refer to our website www.tjm.com.au File: 89299 Page 5 of 14...
  • Page 6 20. Remove (& retain) the underbody guard from the vehicle, retaining the rear fasteners but discarding the front fasteners (as indicated). DISCARD OE DISCARD OE FASTENER FASTENER For product warranty please refer to our website www.tjm.com.au File: 89299 Page 6 of 14 24/03/2021...
  • Page 7 & position it over the two holes located in the underside of the chassis rail. For product warranty please refer to our website www.tjm.com.au File: 89299 Page 7 of 14 24/03/2021...
  • Page 8: View From Rear

    (installed in Step 25), using M12 x 1.25 x 35mm hex screws (2), 1/2" x 1-1/4" flat washers (2) & M12 spring washers (2). For product warranty please refer to our website www.tjm.com.au File: 89299 Page 8 of 14 24/03/2021...
  • Page 9 38. Fit the fairlead cover plate to the FPS using M6 x 1.0 x 25mm hex bolts (2) M6 flat washers (2) & M6 spring washers (2). For product warranty please refer to our website www.tjm.com.au File: 89299 Page 9 of 14...
  • Page 10 41. On the inside of the bumper, cut the bracing panel, at the indicated location. 42. Remove (& discard) the indicated section. STEP 42 For product warranty please refer to our website www.tjm.com.au File: 89299 Page 10 of 14 24/03/2021...
  • Page 11 52. Re-fit the grille to the vehicle using the O.E fasteners from Step 1. Ensure that the grille is clipped (Steps 2 & 3) in place thoroughly. For product warranty please refer to our website www.tjm.com.au File: 89299 Page 11 of 14 24/03/2021...
  • Page 12 Nuts (4), secure the Foglight Blanking Cover to the foglight mounting bracket. 58. Repeat the previous three steps for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: 89299 Page 12 of 14 24/03/2021...
  • Page 13 66. Trim the plastic inner guard so that it sits flush & secure, on the inside of the outer guard. 67. Repeat the two previous steps for the opposite side. For product warranty please refer to our website www.tjm.com.au File: 89299 Page 13 of 14 24/03/2021...
  • Page 14 71. Ensure that all fasteners are fully tightened to the appropriate torque settings & that, as a STEP 68 result of fitting the FPS, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au File: 89299 Page 14 of 14 24/03/2021...