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TJM 070SB22N21V Fitting Instructions Manual

Chaser bar ford ranger pxi, pxii & pxiii (excludes tech pack option & wildtrak)

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Product:
Vehicle:
Ford Ranger PXI, PXII & PXIII
Part No.
070SB22N21V
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
• Estimated Fitting Time: 4hrs
• 076SKITC21V and 946TQEXT500 supplementary kits may also be required
for vehicles fitted with a radar.
• Either 076HTKIT21T (PX1) or 076HTKIT21V (PX2) or 076HTKIT21W (PX3)
supplementary kit will be required.
The fitment of TJM products does not nullify the OE manufacturer's
operating guidelines and/or warnings. Ensure you are familiar with and
adhere to the usage instructions specified by the manufacturer in the
owner's manual or other official
• Left hand and Right hand components are determined as seated in the
vehicle.
• Check for (and remove) any build up in all captive nuts fitted to the FPS.
• Be aware that a number of government / fleet departments require that the
tow points be painted red.
• Ensure that the "Rated Recovery Point Label" is affixed alongside the
compliance label, in the driver's side doorjamb.
• When fitting accessories to TJM products (i.e. driving lights and aerials),
ensure suitable washer plates are used under the mounting surface that
allow the accessory to be secured in a way that prevents it from damaging
the product.
• When removing protective coatings, ensure all new edges are deburred,
clean any swarf from the area and apply rust preventative to exposed
surfaces.
Bolt tensions
All bolt tensions are
as follows unless
otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
F-25351
FITTING INSTRUCTIONS
Dia. (mm)
5
6
8
10
12
Page 1 of 20
Chaser Bar
(Excludes Tech Pack option & Wildtrak)
documentation.
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
09/11/2018

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Summary of Contents for TJM 070SB22N21V

  • Page 1 • Ensure that the “Rated Recovery Point Label” is affixed alongside the compliance label, in the driver’s side doorjamb. • When fitting accessories to TJM products (i.e. driving lights and aerials), ensure suitable washer plates are used under the mounting surface that allow the accessory to be secured in a way that prevents it from damaging the product.
  • Page 2 FITTING INSTRUCTIONS Product: Chaser Bar Vehicle: Ford Ranger PXI, PXII & PXIII (Excludes Tech Pack option & Wildtrak) Part No. 070SB22N21V For product warranty please refer to our website www.tjm.com.au F-25351 Page 2 of 20 09/11/2018...
  • Page 3: Parts List

    Christmas Tree Plug K0666 Foam Tape (750mm) K1361 Pinch Weld (1.2m) 93151 FACTORY FITTED Rated Recovery Point Label HC0064 TJM LOGO Sticker K3183 ABC Warning Label HC0057 For product warranty please refer to our website www.tjm.com.au F-25351 Page 3 of 20 09/11/2018...
  • Page 4 & the clips can break easily if proper care is not taken. Remove the grill from vehicle & set it aside. For product warranty please refer to our website www.tjm.com.au F-25351 Page 4 of 20 09/11/2018...
  • Page 5 10. Remove bumper to fender screw both sides and discard. 11. Disconnect any wiring harnesses secured to the bumper. Carefully remove the bumper. For product warranty please refer to our website www.tjm.com.au F-25351 Page 5 of 20 09/11/2018...
  • Page 6 Remove and retain the front intrusion 15.2. beam fasteners (4) from the indicated locations. Remove and discard the clips on the 15.3. lower plastic air guides. For product warranty please refer to our website www.tjm.com.au F-25351 Page 6 of 20 09/11/2018...
  • Page 7 21. Repeat step 19 for the RHS then trim the lower air guides along the marked lines. STEP 20.2 22. Deburr the edges and clean any swarf from the area. For product warranty please refer to our website www.tjm.com.au F-25351 Page 7 of 20 09/11/2018...
  • Page 8 27. Deburr the edges and clean any swarf from the area. PXIII AIR GUIDE CUT REFER TO STEPS 28 - 33 For product warranty please refer to our website www.tjm.com.au F-25351 Page 8 of 20 09/11/2018...
  • Page 9 Only required to cut RHS side for 30.2 clearance to winch control box. 31. Trim air guide front edge as shown both RHS and LHS side. 10mm For product warranty please refer to our website www.tjm.com.au F-25351 Page 9 of 20 09/11/2018...
  • Page 10 THESE TWO 35. Align the holes in the inner chassis nut-plate HOLES ALIGN with the holes in the chassis rail. For product warranty please refer to our website www.tjm.com.au F-25351 Page 10 of 20 09/11/2018...
  • Page 11 40. Tension the fasteners from step to the relevant torque settings listed on page 1. For product warranty please refer to our website www.tjm.com.au F-25351 Page 11 of 20 09/11/2018...
  • Page 12 (16) & M10 nyloc nuts (8) 43. Tighten all fasteners installed in steps 36 and to the relevant torque settings listed on page 1. For product warranty please refer to our website www.tjm.com.au F-25351 Page 12 of 20 09/11/2018...
  • Page 13 STEP 47.1 edge and 100 mm up from bottom edge. Join the two marked lines and trim 47.3 100mm 48. Deburr all edges. STEP 47.2 15mm For product warranty please refer to our website www.tjm.com.au F-25351 Page 13 of 20 09/11/2018...
  • Page 14 8g x 25mm pan head screws. 58. Apply the supplied 1.2mm (thicker) double sided sticker to the front face of the parking sensor housing. For product warranty please refer to our website www.tjm.com.au F-25351 Page 14 of 20 09/11/2018...
  • Page 15 63. Install the inner guard bracket using M6 x 1.0 x 20mm Hex Head Bolt (1), M6 x Ø18mm Flat Washer (2), M6 x 1.0 Nyloc Nut (1), REPEAT ON LHS. For product warranty please refer to our website www.tjm.com.au F-25351 Page 15 of 20 09/11/2018...
  • Page 16 120 and 130mm to the point 120-130mm of wheel arch. 66. Tighten all of the fasteners to the relevant torque settings listed on page 1. 20-25mm For product warranty please refer to our website www.tjm.com.au F-25351 Page 16 of 20 09/11/2018...
  • Page 17 BE FITTED. OTHERWISE PLEASE PROCEED TO STEP 74. 72. Refer to the winch fitting instructions to fit the winch to the chassis mount / winch frame. For product warranty please refer to our website www.tjm.com.au F-25351 Page 17 of 20 09/11/2018...
  • Page 18 77. Measure and cut the pinch weld to be placed on the metal extrusion under the top plate to close the gap between the grille and FPS. For product warranty please refer to our website www.tjm.com.au F-25351 Page 18 of 20...
  • Page 19 85. Using an air-hacksaw or similar tool, cut along the previously marked trim-line. It may be necessary to remove the wing guard. REPEAT ON LHS. For product warranty please refer to our website www.tjm.com.au F-25351 Page 19 of 20 09/11/2018...
  • Page 20 (1) M10 x Ø30mm flat washers (1) and M10 Spring washer (1). STEP 87 88. Install the TJM logo backing plate into the STEP 90 underbody guard using M6 x 1.0 x 16mm button head bolts (2), M6 X Ø18mm flat washers (2) &...