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TJM T13 Outback Fitting Instructions Manual

Frontal protection system . toyota hilux rogue

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Product:
Vehicle:
Part No.
070SB13A87K
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those specified
a)
by the V.F.P.S. manufacturer in this instruction.
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
b)
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
• Left hand & Right hand components are determined as seated in the vehicle.
• The fitment of TJM products does not nullify the OE manufacturer's operating
guidelines and/or warnings. Ensure you are familiar with and adhere to the usage
instructions specified by the manufacturer in the owner's manual or other official
documentation.
• Check for (and remove) any build up in all captive nuts fitted to the FPS.
• Be aware that a number of government / fleet departments require that the tow
points be painted red.
Ensure that the "Rated Recovery Point Label" is affixed alongside the compliance
label, in the driver's side doorjamb.
• When fitting accessories to TJM products (ie. driving lights and aerials), ensure
suitable washer plates are used under the mounting surface that allow the
accessory to be secured in a way that prevents it from damaging the product.
• When removing protective coatings, ensure all new edges are deburred, clean
any swarf from the area and apply rust preventative to exposed surfaces.
All bolt tensions are
otherwise specified.
For product warranty please refer to our website www.tjm.com.au
F-33385.docx
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Dia. (mm)
Bolt tensions
5
6
as follows unless
8
10
12
Toyota Hilux Rogue
Dia. (inch)
ft.lbs
Nm
5
4
5/16"
9
7
22
16
7/16"
44
32
77
57
Page 1 of 18
ft.lbs
Nm
1/4"
9
7
22
15
3/8"
33
27
55
43
1/2"
86
66
19/05/2023

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Summary of Contents for TJM T13 Outback

  • Page 1 • Left hand & Right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Toyota Hilux Rogue Part No. 070SB13A87K For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 2 of 18 19/05/2023...
  • Page 3: Parts List

    K0977 FACTORY FITTED M12 x 32mm x 2.5mm Flat Washer K0623 Rated Recovery Point Label HC0064 TJM Logo Sticker K3550 Warning Label - ABC HC0057 For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 3 of 18 19/05/2023...
  • Page 4 STEP 4 Lower Screw STEP 5 STEP 4 Lower Screw (2) Both sides For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 4 of 18 19/05/2023...
  • Page 5 11.1. Remove & discard plastics clips (6) in front and below beam. 11.2. Remove and discard front intrusion beam and fasteners (3) DISCARD LOWER PLASTIC PANEL For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 5 of 18 19/05/2023...
  • Page 6 (2), & M12 x 32mm x 2.5mm Flat washer (2) in position shown holding spacer in place. Fit spacer (item-22) (2) onto bolts. ITEM-24 ITEM-22 For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 6 of 18 19/05/2023...
  • Page 7 M12 x 32mm x 2.5mm Flat Washer (1). 20. Insert 2-off M8 X 1.25 cage nuts as shown. REPEAT ON THE OPPOSITE SIDE OF THE VEHICLE For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 7 of 18 19/05/2023...
  • Page 8 23.2. M12 x 1.25 x 35mm hex screws (2), M12 x Ø32mm x 2.5mm Flat Washers (4) & M12 nyloc nuts (2). REPEAT ON THE OPPOSITE SIDE OF THE VEHICLE. STEP 23.1 For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 8 of 18 19/05/2023...
  • Page 9 31. At the end of the line drawn in step 30, draw a horizone line across the bumper contour toward the edge of center grille as shown For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 9 of 18 19/05/2023...
  • Page 10 / winch frame. AT THIS STAGE, DO NOT FASTEN THE WINCH TO THE WINCH FRAME, ONLY PLACE WINCH IN POSITION. For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 10 of 18 19/05/2023...
  • Page 11 Fit the Indicator / Parker plug and play harness to the vehicle loom as per instructions. Temporarily plug in supplied indicator/park. Check the operation then disconnect the light assemblies. For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 11 of 18...
  • Page 12 / park light body (ensuring that an adequate seal is achieved). Ensure that the park light is towards the outside of the vehicle. For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 12 of 18 19/05/2023...
  • Page 13 S/S Button head bolts (4), M6 x Ø12.5mm S/S Flat washers (8) & M6 S/S Nyloc Nuts (4). Orient the bolt heads towards the centre of the FPS. For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 13 of 18 19/05/2023...
  • Page 14 Step 55 applies only if a winch is fitted 55. Insert R-Clip (1) at the indicated position, through both the FPS and Number Plate Mount. For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 14 of 18 19/05/2023...
  • Page 15 57. Align the FPS to the vehicle so that the guard to FPS wing clearance is 20 to 25mm, 20-25mm and wing end is aligned with wheel arch. For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 15 of 18 19/05/2023...
  • Page 16 65. Check the operation of the indicators, park lights, fog-lights, winches, etc. to ensure that they are functioning correctly. 66. Insert M6 cage nuts (4) into each wing guard, as shown opposite. For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 16 of 18 19/05/2023...
  • Page 17 Bolts (2), M8 S/S Spring Washers (2), & M8 x Ø17mm S/S Flat Washers (2). REPEAT ON THE OPPOSITE SIDE OF THE VEHICLE STEP 69.2 For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 17 of 18 19/05/2023...
  • Page 18 & that, as a results of fitting the product, no vehicle components are crushed or will chafe. TAKE THE LEAD For product warranty please refer to our website www.tjm.com.au F-33385.docx Page 18 of 18 19/05/2023...

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070sb13a87k