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TJM 070AP15N52U Fitting Instructions Manual

T15 alloy deluxe frontal protection system mitsubishi pajero ns/nt

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Product:
Vehicle:
Part No.
070AP15N52U
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
Before commencing fitment read instructions and ensure all listed components are
supplied.
Left hand and Right hand components are determined as seated in the vehicle.
The fitment of TJM products does not nullify the OE manufacturer's operating guidelines
and/or warnings. Ensure you are familiar with and adhere to the usage instructions
specified by the manufacturer in the owner's manual or other official documentation.
Check for (and remove) any build up in all threads fitted to the product.
When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable
washer plates are used under the mounting surface that allow the accessory to be
secured in a way that prevents it from damaging the product.
Where OE air guides require trimming, ensure minimal clearance between air guides and
TJM components to prevent air leakage which may adversely affect vehicle cooling.
When removing protective coatings, ensure all new edges are deburred, clean any swarf
from the area and apply rust preventative to exposed surfaces.
Always place the product on a soft work space to prevent damage prior to installation
Although some images depict the T13 FPS these steps still apply to this FPS.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: F-2853
FITTING INSTRUCTIONS
T15 Alloy Deluxe Frontal Protection System
Mitsubishi Pajero NS/NT
Dia. (mm)
5
6
8
10
12
Page 1 of 22
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
09/03/2021

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Summary of Contents for TJM 070AP15N52U

  • Page 1 Left hand and Right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 2 FITTING INSTRUCTIONS Product: T15 Alloy Deluxe Frontal Protection System Vehicle: Mitsubishi Pajero NS/NT Part No. 070AP15N52U For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 2 of 22 09/03/2021...
  • Page 3: Parts List

    3/8” → 1/4” Reducer Fitting 92516 3/16” One Way Check Valve 92514 Washer Nozzle 92501 Bumper Trim Template 89821-T 24mm x 9mm x 5mm Flat Washer MTST-Q205 For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 3 of 22 09/03/2021...
  • Page 4 Remove (& discard) the clips (2) from behind the number-plate. Remove (& discard) the clips (6) securing the top of the bumper to the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 4 of 22 09/03/2021...
  • Page 5 Remove (& discard) the fasteners (4) that are securing the lower bumper to the vehicle. Remove (& retain) the screws securing the RHS SHOWN plastic inner guard in place. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 5 of 22 09/03/2021...
  • Page 6 14. Remove (& discard) the fasteners (2) that RHS SHOWN are securing the inner bracket to the bumper. 15. Remove (& discard) the inner bracket. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 6 of 22 09/03/2021...
  • Page 7 22. Remove (& discard) the fasteners (4) from RHS SHOWN the outer edges of the bumper support member. 23. Remove (& discard) the bumper support member. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 7 of 22 09/03/2021...
  • Page 8 31. Retain the outer sections of the bumper, whilst discarding the main body. Clean up all TRIM LINE cut edges and de-burr. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 8 of 22 09/03/2021...
  • Page 9 (1) in the chassis. 37. Center-punch the indicated small holes (3). 38. Pilot drill the centre-punched positions, then drill them out to Ø17mm. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 9 of 22 09/03/2021...
  • Page 10 FPS. 46. Referring to the winch fitting instructions, fit the winch to the winch frame. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 10 of 22 09/03/2021...
  • Page 11 50. Position the winch frame on the vehicle so that the three holes in either end are aligned with the previously installed spacer tubes, inserted in step 44. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 11 of 22 09/03/2021...
  • Page 12 Note: The front fastener’s access to the captive nut is through the hole in the chassis mount bracket. 54. Reconnect the siren module electrical connector. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 12 of 22 09/03/2021...
  • Page 13 M10 x 1.25 x 30mm hex screw (1), M10 x Ø30mm flat washer (1) & M10 flange nut (1). For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 13 of 22...
  • Page 14 64. Insert the control box mount A behind the oil cooler line & position it as shown, then loosely secure it in place, using the relevant fasteners from step 63. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 14 of 22 09/03/2021...
  • Page 15 73. Debur all cut edges. 74. Fit the pinch-weld to the cut edges of the RHS SHOWN outer bumper section & the flare, as indicated. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 15 of 22 09/03/2021...
  • Page 16 80. Mark & drill a Ø7mm hole where the bumper RHS SHOWN support angle sits underneath the bumper section. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 16 of 22 09/03/2021...
  • Page 17 Foglight Blanking Covers. 84. Sandwich the foglight mounting bracket between the Foglight Washer Plates. 85. Position the Foglight Blanking Cover as shown opposite. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 17 of 22 09/03/2021...
  • Page 18 RHS SHOWN washers were originally installed. Otherwise, please proceed to step 92. 91. Insert a plastic plug, into the indicated hole, in each wing. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 18 of 22 09/03/2021...
  • Page 19 FPS in place, through each mount, using M12 x 1.25 x 30mm hex bolts (4), M13 x Ø30mm flat washers (8) & M12 nyloc nuts (4). For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 19 of 22 09/03/2021...
  • Page 20 105. Re-fit the plastic inner guard to the wheel arch. 106. Repeat steps 103 through to 105 for the STEP 104 opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 20 of 22 09/03/2021...
  • Page 21 (2) & M6 spring washers (2). 114. Using M6 x 1.0 x 12mm pan screws (2), secure the number-plate, to the front of the FPS (where indicated). For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 21 of 22 09/03/2021...
  • Page 22 118. Ensure that all of the fasteners are tightened to the appropriate torque settings & that, as a result of fitting the FPS, no vehicle components are crushed or will chafe. For product warranty please refer to our website www.tjm.com.au File: F-2853 Page 22 of 22 09/03/2021...