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TJM 070SB13N52U Fitting Instructions Manual

T13 outback frontal protection system mitsubishi pajero ns/nt

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Product:
Vehicle:
Part No.
070SB13N52U
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
Before commencing fitment read instructions and ensure all listed components are
supplied.
Left hand and Right hand components are determined as seated in the vehicle.
The fitment of TJM products does not nullify the OE manufacturer's operating guidelines
and/or warnings. Ensure you are familiar with and adhere to the usage instructions
specified by the manufacturer in the owner's manual or other official documentation.
Check for (and remove) any build up in all threads fitted to the product.
When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable
washer plates are used under the mounting surface that allow the accessory to be
secured in a way that prevents it from damaging the product.
Where OE air guides require trimming, ensure minimal clearance between air guides and
TJM components to prevent air leakage which may adversely affect vehicle cooling.
When removing protective coatings, ensure all new edges are deburred, clean any swarf
from the area and apply rust preventative to exposed surfaces.
Always place the product on a soft work space to prevent damage prior to installation.
Bolt tensions
All bolt tensions
are as follows
unless otherwise
specified.
For product warranty please refer to our website www.tjm.com.au
File: 89821
FITTING INSTRUCTIONS
T13 Outback Frontal Protection System
Mitsubishi Pajero NS/NT
Dia. (mm)
5
6
8
10
12
Page 1 of 22
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
10/02/2021

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Summary of Contents for TJM 070SB13N52U

  • Page 1 Left hand and Right hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Frontal Protection System Vehicle: Mitsubishi Pajero NS/NT Part No. 070SB13N52U For product warranty please refer to our website www.tjm.com.au File: 89821 Page 2 of 22 10/02/2021...
  • Page 3: Parts List

    3/16” Y Connector 92515 3/16” One Way Check Valve 92514 Washer Nozzle 92501 Bumper Trim Template 89821-T 24mm x 9mm x 5mm Flat Washer MTST-Q205 For product warranty please refer to our website www.tjm.com.au File: 89821 Page 3 of 22 10/02/2021...
  • Page 4 Remove (& discard) the clips (2) from behind the number-plate. Remove (& discard) the clips (6) securing the top of the bumper to the vehicle. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 4 of 22 10/02/2021...
  • Page 5 Remove (& discard) the clips (4) that are securing the lower bumper to the vehicle. Remove (& retain) the screws securing the LHS SHOWN bumper to the front guard. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 5 of 22 10/02/2021...
  • Page 6 14. Remove (& discard) the fasteners (2) that RHS SHOWN are securing the inner bracket to the bumper. 15. Remove (& discard) the inner bracket. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 6 of 22 10/02/2021...
  • Page 7 20. Remove (& discard) the fasteners (4) from RHS SHOWN the outer edges of the front cross-member. 21. Remove (& discard) the front cross-member. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 7 of 22 10/02/2021...
  • Page 8 30. Remove the module unit for re-installation at step 48. Step 29 For product warranty please refer to our website www.tjm.com.au File: 89821 Page 8 of 22 10/02/2021...
  • Page 9 39. Repeat steps 32 through to 38 for the opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 9 of 22 10/02/2021...
  • Page 10 43. Using the fasteners supplied with the winch, secure the roller fairlead to the front of the FPS (as shown), ensuring that the bolt heads are positioned inside the FPS. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 10 of 22 10/02/2021...
  • Page 11 M6 x 1.0 x 20mm hex bolts (2), M6 x Ø12.5mm flat washers (2) & M6 flange nuts (2). For product warranty please refer to our website www.tjm.com.au File: 89821 Page 11 of 22 10/02/2021...
  • Page 12 Note: The front fastener’s access to the captive nut is through the hole in the chassis mount bracket. 49. Reconnect the siren module electrical connector. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 12 of 22 10/02/2021...
  • Page 13 M10 x 1.25 x 30mm hex screw (1), M10 x Ø30mm flat washer (1) & M10 flange nut (1). For product warranty please refer to our website www.tjm.com.au File: 89821 Page 13 of 22...
  • Page 14 59. Insert the control box mount A behind the oil cooler line & position it as shown, then loosely secure it in place, using the relevant fasteners from step 58. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 14 of 22 10/02/2021...
  • Page 15 68. Fit the pinch-weld to the cut edges of the RHS SHOWN outer bumper section & the flare, as indicated. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 15 of 22 10/02/2021...
  • Page 16 74. Mark & drill a Ø7mm hole where the bumper RHS SHOWN support angle sits underneath the bumper section. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 16 of 22 10/02/2021...
  • Page 17 Flange Nuts (4), secure the Foglight Blanking Cover to the foglight mounting bracket. 80. Repeat the previous three steps for the opposite side of the vehicle For product warranty please refer to our website www.tjm.com.au File: 89821 Page 17 of 22 10/02/2021...
  • Page 18: Led Wiring

    RHS SHOWN washers were originally installed. Otherwise, please proceed to step 89. 88. Insert a plastic plug, into the indicated hole, in each wing. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 18 of 22 10/02/2021...
  • Page 19 (4). 93. Adjust the FPS so that it is positioned evenly then tighten the fasteners to the appropriate torque settings, listed on Page 1. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 19 of 22 10/02/2021...
  • Page 20 103. Re-fit the plastic inner guard to the wheel arch. 104. Repeat steps 101 through to 103 for the STEP 102 opposite side of the vehicle. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 20 of 22 10/02/2021...
  • Page 21 (4) & M6 spring washers (2). 111. Using M6 x 1.0 x 12mm pan screws (2), secure the number-plate, to the front of the FPS (where indicated). For product warranty please refer to our website www.tjm.com.au File: 89821 Page 21 of 22 10/02/2021...
  • Page 22 115. Ensure that all of the fasteners are tightened to the appropriate torque settings & that, as a result of fitting the FPS, no vehicle components are crushed of will chafe. For product warranty please refer to our website www.tjm.com.au File: 89821 Page 22 of 22 10/02/2021...