1. Manuals
  2. Brands
  3. Jetter Manuals
  4. Amplifier
  5. JetMove 1432
  6. User manual

Jetter JetMove 1432 User Manual

Servo amplifier
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
User Manual
JetMove 1432 – Servo Amplifier
60880301
We automate your success.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the JetMove 1432 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Jetter JetMove 1432

Summary of Contents for Jetter JetMove 1432

  • Page 1 User Manual JetMove 1432 – Servo Amplifier 60880301 We automate your success.
  • Page 2 In the case of modifications, further developments or enhancements to products shipped in the past, a revised document will be supplied only if required by law, or deemed appropriate by Jetter AG. Jetter AG shall not be liable for errors in form or content, or for missing updates, as well as for damages or disadvantages resulting from such failure.
  • Page 3 JetMove 1432 Introduction Navigating through this document In order that you can commission your new JM-1432 as quickly and smoothly as possible, we ask that you first read through this user manual thoroughly and carefully. Step Action Remark With this user manual, you will be...
  • Page 4 You can find a complete order code with all values in the Jetter industrial automation catalog.. JetMove - x 1 4 32 x - S1...
  • Page 5 JetMove 1432 Introduction JetMove - x 1 4 32 x - S1 = No protective paint (standard) L1 = protective paint Ax= Current hardware level A1 = Hardware revision 1 A2 = Hardware revision 2 Fig. 1 Order code JM-1432...
  • Page 6 ). The file is on a CD which comes with this servo amplifier. Scope of delivery The scope of delivery includes:  Servo amplifier JM-1432  Terminal accessories kit for control and power terminals (depending on device performance and variant) Product DVD  Jetter AG...
  • Page 7 JetMove 1432 Introduction Pictograms Pictograms are used in these operating instructions to improve orientation; their meaning is described in the following table. The meaning of each pictogram is always the same even when it appears without text, such as when it is placed next to a connection diagram.

  • Page 8: Table Of Contents

    Intended use ..........................11 Responsibility ..........................12 Mechanical installation Information on mechanical installation ...................13 Mechanical installation ......................14 2.2.1 JetMove 1432 - Dimensions ......................15 Installation Information on installation ......................18 Electrical installation .........................20 Overview of the JM-1432 connections ..................21 JM-1432 - Connection diagram ....................23 Protective earth cable connection ....................25...
  • Page 9 JetMove 1432 Table of contents Initial commissioning ........................ 46 4.2.1 Switching on the control supply ....................47 4.2.2 Setting the parameters ......................47 4.2.3 Drive control by a JetControl....................48 Serial commissioning ........................ 50 Integrated operating unit ......................50 Diagnostics Status display on the device .....................

  • Page 10: Safety

    The qualified person must be familiar with the operating instructions (cf.  IEC 364, DIN VDE 0100). Knowledge of the national accident prevention requirements (e.g., BGV A3  in Germany) Jetter AG...

  • Page 11: Warning Symbols

    JetMove 1432 Safety During the installation, pay attention to:  Compliance with connection conditions and technical data is mandatory. Observe the standards for electrical installation, such as conductor cross-  section and protective and ground cable connections. Do not touch electronic components or contacts (electrostatic discharge ...

  • Page 12: Responsibility

    Only authorized repair centers are permitted to carry out repairs. Independent, unauthorized repairs can lead to death, injury and property damage, and will invalidate the warranty from Jetter AG. NOTICE The use of the servo amplifier in non-stationary equipment constitutes an exceptional environmental condition and is only permitted after special agreement.

  • Page 13: Mechanical Installation

    Maximum pollution degree 2 per EN 60664-1. You will find additional information about the environmental conditions in Table 36 on page 59 of the Appendix. If you would like more detailed information about mechanical installation, please contact the Jetter hotline, see page 53. Jetter AG...

  • Page 14: Mechanical Installation

    The cable between line filter and drive controller filter, line choke, etc., on the mounting plate. must not be longer than 30 cm. For information on electrical installation, please turn to chapter 3.1 on page 18. Table 2 Installing the device Jetter AG...

  • Page 15: Jetmove 1432 - Dimensions

    JetMove 1432 Mechanical installation 2.2.1 JetMove 1432 - Dimensions JM-1432 (BG4) Weight [kg] W (width) H (height) D (depth) 344.5 D Ø ≥ 150 ≥ 270 38.5 Screws/bolts 4 x M4 All dimensions in mm 1) Without terminals, connectors and shielding plates 2) Take into account the bending radius of the connection cables.
  • Page 16 Mechanical installation Fig. 3 Mounting distances for air cooling (BG4) Jetter AG...
  • Page 17 JetMove 1432 Mechanical installation Mounting distances NOTICE The minimum distance E entered in the table for installation size BG4 applies to devices of identical output. When installing different drive outputs in a row, be sure they are in a staged arrangement according to output. This minimizes mutual thermal influences.

  • Page 18: Installation

    Use shielded mains, motor and signal cables with doubled copper braiding  providing 60 to 70 % coverage. If very large conductor cross-sections need to be laid, shielded single wires  can be used instead of shielded cables. Jetter AG...
  • Page 19 Switched inductances should be at least 0.2 m distant from process- controlled assemblies. NOTICE You will also find supplementary information in the respective description of connections. If you would like more detailed information about installation, please contact the Jetter hotline, see page 53. Jetter AG...

  • Page 20: Electrical Installation

    Connect the encoder, the motor and if there is Chapters 3.13, 3.14 and 3.15 one, the external brake resistor. Connect the protective earth and the supply Chapters 3.5 and 3.7 voltages. For information on commissioning, please turn to chapter 4.1. Table 5 Electrical installation Jetter AG...

  • Page 21: Overview Of The Jm-1432 Connections

    JetMove 1432 Installation 3.3 Overview of the JM-1432 connections In the following, you will find a layout diagram from which the respective positions of the connectors and terminals can be taken. For better orientation, we have given the connector and terminal designations a code.
  • Page 22 Control supply connection X8 (option 2) Technology High-resolution encoder connection Resolver connection Motor temperature monitoring connection Motor brake connection Motor, brake resistor and DC link connection Hardware nameplate Software nameplate Table 6 JM-1432 (BG4) - Layout diagram legend Jetter AG...

  • Page 23: Jm-1432 - Connection Diagram

    JetMove 1432 Installation 3.4 JM-1432 - Connection diagram 1-phase mains side 3-phase mains DC 24 V supply MMC-slot MMC-Slot for control electronics (U) Service E.g., additional encoder interface Option 2 Service Ethernet interface Encoder Controls Analog set value 1 Resolver...
  • Page 24 Resolver connection Page 38 Motor temperature monitoring connection Page 41 Motor brake connection Page 35 Motor, brake resistor and DC link connection Page 41 Hardware nameplate Page 6 Software nameplate Table 7 JM-1432 (BG4) - Connection diagram legend Jetter AG...

  • Page 25: Protective Earth Cable Connection

    JetMove 1432 Installation 3.5 Protective earth cable connection Step Action PE connection Ground every servo amplifier! The following applies to the PE connection (because of leakage current > 3.5 mA): Connect the connection with the PG  Mains connection < 10 mm² copper: Protective rail (primary ground) in the control cabinet in a earth cable cross-section at least 10 mm²...

  • Page 26: Electrical Isolation Concept

    The isolation and separation of terminal X5 (motor PTC) represent a special feature. For this terminal, please observe the information in chapter 3.14 Motor connections starting on page 41. SELV = Safety Extra Low Voltage PELV = Protective Extra Low Voltage Jetter AG...
  • Page 27 JetMove 1432 Installation Ethernet µP #) only with hardware revisions 0 and 1 Resolver µP Encoder/SSI µP µP Motor PTC µP As of hardware revision 2 Each replaced by 0 ? . Control µP supply DC 24 V Motor brake...

  • Page 28: Connecting The Supply Voltages

    EN 50178 or EN 61800-5-1.  Connected internally with X10  X10/1 = + Continuous current carrying capacity of terminal: 10 A max. X10/2 = -  Connected internally with X9 Table 9 JM-1432 (BG4) - Control current supply specification Jetter AG...

  • Page 29: Ac Mains Supply Connection

    JetMove 1432 Installation NOTICE On the JM-1432, the external voltage supply supplies both the control unit and the output for the motor brake. If this output is active, the power for the control unit and the power for the motor brake and for the additional power consumption of digital in- and outputs flows through terminal X9.
  • Page 30 3 x max. 63 A At 3 x 400 V mains voltage The minimum cross-section of the mains connection cable complies with the local regulations and conditions and the rated current of the drive controller. Table 11 Connected load and mains fuse Jetter AG...

  • Page 31: Applying A Mains Choke

    JetMove 1432 Installation 3-phase mains Top side Choke Fig. 10 Connection of the mains power supply 3 x 230/400/460/480 V 3.7.3 Applying a mains choke Applying mains chokes:  Required when the servo amplifier is used in harsh industrial mains grids Recommended for increasing the lifespan of DC link capacitors ...

  • Page 32: Applying An External Line Filter

    The following are absolutely necessary: ISDSH (X4/22) and ENPO (X4/10) Cable cross-sections: 0.2 to 1.5 mm²; for ferrules with plastic sleeves, max. 0.75 mm² Leave all contacts open at this point (inputs active). Check all connections again! Table 12 Wiring the control connections Jetter AG...

  • Page 33: Control Connection Specifications

    JetMove 1432 Installation 3.8.1 Control connection specifications Desig. Term. Specification Electrical isolation Analog inputs ISA0+ X4/3  = ± DC 10 V ISA0- X4/4  12-bit resolution; RIN approx. 101 kΩ ISA1+ X4/5  Terminal sampling cycle in IP mode 125 µs, otherwise...
  • Page 34 = 80 mA (per pin) with self-resetting fuse (polyswitch) Digital ground DGND X4/1 Ground reference for 24 V, I = 80 mA (per pin), X4/13 hardware versions 0 and 1 with self-resetting fuse (polyswitch) Table 14 Specification of control connections X4, Part 2 Jetter AG...

  • Page 35: Motor Brake Connection

    JetMove 1432 Installation NOTICE High ohmic separation from device ground If currents are too high, a high ohmic separation from the device ground is possible via the ground terminal. Under some circumstances, this can lead to faulty drive operation. To prevent this, avoid circular currents in the wiring.

  • Page 36: Ethernet Interface Specification

    3.11 Option 1 Depending on the design variant of the servo amplifier JM-1432, option 1 is executed with EtherCAT at the factory. You will find all available options in the Jetter industry catalog. Detailed information is available on request. 3.12 Option 2 Option 2 can be equipped with different technology options at the factory.

  • Page 37: Encoder Connection

    All encoder connections are located on the top of the device. Fig. 11 Motor/encoder cable allocation 3.13.1 Jetter motor encoder connection To connect the Jetter synchronous motors, please use the pre-assembled motor and encoder cable from Jetter AG. 3.13.2 Motor/encoder cable allocation to servo amplifier Compare the component type plates.

  • Page 38: Pre-Assembled Encoder Cable

    Lock the knurled screws on the Sub-D connector housing tightly! 3.13.3 Pre-assembled encoder cable The technical specifications can only be assured when Jetter servo cables are used. You will find a list of the available pre-assembled servo cables in our accessories catalog.

  • Page 39: High-Resolution Encoder Connection

    Single- and multi-turn encoder, e.g., SRS50, SRM50 Table 19 Encoder types for use at X7 NOTICE  The use of encoders other than those specified by the Jetter delivery program requires a special release through Jetter AG. The maximum signal input frequency is 500 kHz. ...
  • Page 40 The encoder supply at X7/3 is short-circuit-proof in both 5 V operation and 11 V operation. The servo amplifier remains in operation as long as a corresponding fault message can be generated during evaluation of the encoder signals. Jetter AG...

  • Page 41: Motor Connection

    If a ground fault or a short circuit in the motor cable occur during operation, the output stage is locked and a fault message is generated. 3.14.1 Jetter motor connection NOTICE To connect the Jetter servo motors, please use a pre-assembled motor cable (see motor catalog). Motor Control of...

  • Page 42: Switching In The Motor Cable

    Installation NOTICE On Jetter motors with a resolver, connect the PTC via the Sub-D9 (X6) of JM-1432. 3.14.2 Switching in the motor cable ATTENTION!  Switching in the motor cable must always be done in a de-energized state with deactivated output stage; otherwise problems such as burnt-out contactor contacts may occur.

  • Page 43: Protection For Fault In Brake Chopper

    JetMove 1432 Installation 3.15.1 Protection for fault in brake chopper ATTENTION! The fault messages in JM-1000 (also BC_FAIL as protection for faults in the brake chopper) are parameterized so that the relay output DO04 opens when a severe fault occurs.
  • Page 44 This yields the minimum permissible time for cycle T at the calculated continuous braking power: The maximum total tripping time of the brake resistor in a predetermined cycle T at the calculated continuous braking power results from: Jetter AG...

  • Page 45: Connecting An External Braking Resistor

    JetMove 1432 Installation 3.15.3 Connecting an external braking resistor DANGER of electrical voltage! Risk of death! The connection L+ (BG4) is permanently switched to DC-link potential (> DC 300 V). The connection is not protected within the device. Never wire or loosen live electrical connections! Before performing any kind of work, disconnect the device from the mains supply.

  • Page 46: Commissioning

    Details of the STO (Safe Torque Off) were not taken into account for the initial commissioning. You will find all information about the function STO in the 24-language document Description of the STO safety function (item no. 60879033). Jetter AG...

  • Page 47: Switching On The Control Supply

    JetSym online help. NOTICE  Help system For a detailed description of the initial commissioning, please refer to the JetSym online help.  Motor dataset When using Jetter servo motors, the corresponding motor dataset can be selected in JetSym. Jetter AG...

  • Page 48: Drive Control By A Jetcontrol

    In this case, ensure that nothing is damaged by testing the system! Pay particular attention to the limits of the travel range.  Please note that you are responsible yourself for safe operation. Jetter AG is not liable for any damage that occurs under any circumstances. Destruction of the motor! Specific motors are intended for operation on the servo amplifier.
  • Page 49 JetMove 1432 Commissioning Sequence for switching on the drive ISDSH (STO) Step 1: Deactivate the STO safety function by setting the inputs ISDSH and ENPO. ENPO (STO) ≥ 2 ms Step 2: START Activate START CONTROL at the earliest 2 ms after step 1 and set the speed setpoint value.

  • Page 50: Serial Commissioning

    60 seconds, the device state display is reset.  Display of device fault (see chapter 5.1.2, from page 52) If there is a device fault, the display is immediately changed to the fault codes. Jetter AG...

  • Page 51: Diagnostics

    JetMove 1432 Diagnostics Diagnostics 5.1 Status display on the device The device states are displayed on the device via the 7-segment display. 5.1.1 Device states Display System state Device in reset state Self-initialization at device start Not ready for switching on (no DC link voltage)

  • Page 52: Fault Display

    The faults can be confirmed according to their programmed reaction (Er) or can only be set back by a 24 V reset (X9/X10) (Er). Faults marked by a point can only be reset after the cause of the fault has been remedied. Jetter AG...

  • Page 53: Hotline/Support And Service

    JetMove 1432 Diagnostics 5.2 Hotline/Support and service If you have technical questions about project engineering or commissioning the servo amplifier, our hotline can provide you with fast, focused assistance. Before contacting us, please have the following information ready:  Type designation, serial number and software version of the device (see software nameplate) ...

  • Page 54: Safe Torque Off (Sto)

    Safe Torque Off (STO) Safe Torque Off (STO) NOTICE For any kind of information on the function STO, please refer to our 24-language document Description of the STO safety function (item no. 60879033). Jetter AG...

  • Page 55: Appendix

    JetMove 1432 Appendix Appendix A: Servo amplifier current carrying capacity The maximum permissible output current and the peak current of the servo - amplifier are dependent on the mains voltage, the length of the motor cables, the output stage switching frequency, the type of cooling technology and the ambient temperature.
  • Page 56 5 Hz > 5 Hz 32.0 64.0 64.0 64.0 10.0 JM-1432 26.7 64.0 64.0 64.0 10.0 15.0 42.0 42.0 42.0 10.0 11.2 30.0 30.0 30.0 10.0 Table 32 Rated and peak current BG4 (3 x AC 480 V) Jetter AG...

  • Page 57: C: Jm-1432 - Technical Specifications

    JetMove 1432 Appendix C: JM-1432 - Technical specifications Technical specifications Type Device Values Output, motor side Voltage 3-phase U Mains Effective rated current (I 32 A Peak current See Table 30 to Table 32 Rotary field frequency 0 … 400 Hz...

  • Page 58: D: Motor Cable Connections

    Phoenix CRIMPFOX 6 or 16S Table 34 Technical specifications - Connection terminals for motor cables E: Power consumption of the control supply Housing variant Frame size Max. starting Continuous current current Wall-mounted Table 35 Power consumption of the control supply Jetter AG...

  • Page 59: F: Ambient Conditions

    JetMove 1432 Appendix F: Ambient conditions Ambient conditions JetMove Degree of protection IP20, except for terminals (IP00) Accident prevention regulation According to local regulations ( e.g., BGV A3 in Germany ) Mounting height Up to 1000 m above sea level NN, over 1000 m above sea level NN with power reduction (1 % per 100 m, max.
  • Page 60 According to EN ISO 13849-2, when the STO (Safe Torque OFF) function is used, the control cabinet must have a protection class of IP54 or higher. No continued shocks! Do not install servo amplifiers in areas where they will be exposed to  continued shocks. Jetter AG...

  • Page 61: G: Line Filter

    JetMove 1432 Appendix G: Line filter You will find details for the topic Electromagnetic compatibility in chapter 3.1 Information on the installation from page 18. The following table shows the permissible motor cable lengths in compliance with the standard EN 61800-3.

  • Page 62: H: Ul Approval

    UL 248. Frame Device Stud torque of Stud torque of Mains size mains and control fuses/class motor terminals terminals JM-1432 1.7 Nm 0.56 to 0.79 Nm 3 x 60 A /K5 Table 40 BG4 stud torques and mains fuses Jetter AG...
  • Page 63 JetMove 1432 Appendix Index 2004/108/EC............... 11 Electrical isolation concept........26, 27 2006/42/EC..............11 Emergency stop equipment ........12 EN 50178 ..............28 EN 60204 ..............11 EN 60204-1 ..............12 EN 60664-1 ..............13 Ambient conditions ............. 59 EN 61000-2-4 ............. 30 EN 61800-2 ............
  • Page 64 Pollution ..............13 UL approval ..............62 USB interface ..............35 Qualification ..............10 VDE 0113 ..............12 Residual current device ..........29 Restart lock (STO) ............33 Risk assessment ............12 Warning symbols ............11 Safety function STO ............ 13 Jetter AG...
  • Page 65 JetMove 1432 Appendix Jetter AG...
  • Page 66 Jetter AG Graeterstrasse 2 71642 Ludwigsburg | Germany Phone +49 7141 2550-0 Fax +49 7141 2550-425 info@jetter.de www.jetter.de We automate your success.

Table of Contents