Jetter JetMove 204-480 User Manual
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Jetter JetMove 204-480 User Manual

Digital servo amplifier
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User Manual
JM-204-480 - Digital Servo Amplifier
60870618
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Summary of Contents for Jetter JetMove 204-480

  • Page 1 User Manual JM-204-480 - Digital Servo Amplifier 60870618 We automate your success.
  • Page 2 April 2020 / Printed in Germany Translation of the original manual in German language. Jetter AG reserve the right to make alterations to its products in the interest of technical progress. These alterations need not be documented in every single case.
  • Page 3 Phone - Switchboard: ++49 7141/2550-0 Phone - Sales: ++49 7141/2550-433 Phone - Technical Hotline:++49 7141/2550-444 Telefax:++49 7141/2550-484 E-Mail - Sales:sales@jetter.de E-Mail - Technical Hotline:hotline@jetter.de Internet Address:http://www.jetter.de This User Manual is an Integral Part of the JetMove 204-480: Model: Serial number:...
  • Page 4 Significance of this User Manual This user manual is an integral part of the digital servo amplifier JetMove 204-480. • Therefore it must be kept in a way that it is always at hand until the digital servo amplifier JetMove 204-480 will be disposed of.
  • Page 5 JetMove 204-480 Description of Symbols This sign is to indicate a possible impending danger of serious physical damage or death. DANGER This sign is to indicate a possible impending danger of light physical damage. This sign is also to warn you of material damage.
  • Page 6 Automatically running processes or results to be achieved are marked by this arrow. PC and user interface keys. This symbol informs you of additional references (data sheets, literature, etc.) associated with the given subject, product, etc. It also helps you to find your way around this manual. Jetter AG...

  • Page 7: Table Of Contents

    1.3.1 Hazards during operation 1.3.2 Hazards after POWER has been turned OFF Instructions on EMI Installing the JetMove 204-480 Scope of Delivery Mechanical Installation Electrical Installation Checking the Installation Notes on Safety as regards the Installation Notes on Safety as regards Commissioning...
  • Page 8 Specifications of the JX2 system bus cable Status Monitoring Diagnostics Error Messages Alarms Connection Diagrams Analog Input (Option) 11.1 Function 11.2 Technical Data 11.3 Description of Connections Ethernet Interface (Option) 12.1 Function 12.2 Description of Connections 12.2.1 Connection JetMove 204-480...-OEM - PC or JetControl Jetter AG...
  • Page 9 JetMove 204-480 Table of Contents 12.2.2 Connection JetMove 204-480...-OEM - PC or JetControl via a switch92 12.3 Logic Circuit LEDs, Mode Selector 12.3.1 LEDs 12.3.2 The DIP switches 12.4 Setting the IP Address 12.4.1 Fixed IP address 12.4.2 IP address taken out of the configuration store 12.4.3 IP address taken out of the switch position...
  • Page 10 Table of Contents Jetter AG...

  • Page 11: Safety Instructions

    Do not apply a voltage to the digital servo amplifier JetMove 204-480 that is higher than the prescribed operating voltage. Each of the three phases of the digital servo amplifier JetMove 204-480 has got an operating voltage ranging between AC 340 V and AC 530 V. Thus, the digital servo amplifier JetMove 204-480 comes under the EG Low Voltage Directive.

  • Page 12: Qualified Personnel

    The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 204-480. Any liability on the part of Jetter AG for any damages resulting from the use of non original parts and equipment is excluded.

  • Page 13: Disposal

    The environmental regulations for the respective country apply to disposing of the digital servo JetMove 204-480 amplifier on the operating company’s premises. You can disassemble the digital servo amplifier JetMove 204-480 into its main components by unscrewing it (aluminium heat sink and side plate, steel casing cover, electronic boards).

  • Page 14: Ensure Your Own Safety

    1 Safety Instructions Ensure Your Own Safety Isolate the digital servo amplifier JetMove 204-480 from the mains, if maintenance works have to be carried out. By doing so, you will prevent accidents resulting from electric voltage and moving parts. Please follow the information given in chapter 1.3 "Residual Dangers", page 17.

  • Page 15: Earthing Procedure

    1.2 Ensure Your Own Safety 1.2.3 Earthing procedure Screw the enclosure of the digital servo amplifier JetMove 204-480 onto a highly conducting, earthed panel. Do only use the digital servo amplifier JetMove 204-480 at the three- phase, earthed industrial network (TN network, TT network with earthed neutral, 5,000 A max, symmetric rated current at 400 / 480 V + 10 %).
  • Page 16 If this advice is disregarded and an ELCB is installed, it will switch off the servo amplifier although there is no error. When an ELCB needs to be installed, an isolating transformer must be used. Jetter AG...

  • Page 17: Residual Dangers

    WARNING CAUTION! Hot surfaces! During operation, the surfaces, respectively the heat sinks of the digital servo amplifier JetMove 204-480 can heat up. The internal heat sink can reach temperatures of up to 85 °C. WARNING Do not touch the enclosure of the digital servo amplifier JetMove 204- 480 near the internal heat sink during operation and during the cooling-off period after switching off the device.
  • Page 18 The digital servo amplifier JetMove 204-480 runs a servo motor. This servo motor moves mechanic parts or sharp edges. Therefore, failure or malfunctioning of the digital servo amplifier JetMove 204-480 can be dangerous for persons or damage the manufacturing plant to an amount depending on the respective kind CAUTION of plant.

  • Page 19: Hazards After Power Has Been Turned Off

    JetMove 204-480 1.3 Residual Dangers 1.3.2 Hazards after POWER has been turned OFF Danger resulting from electric shock! Up to 7 minutes after switching off the operating voltages, capacitors still carry hazardous residual voltages. As a precaution, measure the voltage in the DC link circuit (amplifier WARNING terminal) and wait until it has fallen below DC 40 V.

  • Page 20: Instructions On Emi

    1 Safety Instructions Instructions on EMI The digital servo amplifier JetMove 204-480 is intended for use in industrial surroundings. This module can cause radio interferences in residential areas. This module is operated at the operator's own risk. The noise immunity of a system corresponds to the weakest component of the system.
  • Page 21 JetMove 204-480 1.4 Instructions on EMI The entire shield must be drawn behind the isolation, and then be clamped under a flat earthed cable strap at the greatest possible surface area. When male connectors are used: The shield (impedance shielding) must, in its entire perimeter, be drawn...
  • Page 22 When doing so, grounding must be implemented in a way that the unshielded portion of the cable is as short as possible. Fig. 3: EMC-compatible connection of motor cables Jetter AG...

  • Page 23: Installing The Jetmove

    • Thermostatic motor circuit-breaker; refer to chapter 7 "Description of Connections", page 47 • Mounting screws, 2 pcs.; refer to fig. 5, page 35 INFO If you are not sure which mounting accessories you require, please contact Jetter Jetter AG...

  • Page 24: Mechanical Installation

    Fix the cable strap serving as strain relief and motor cable shield next to connector X62 (see fig. 3, page 22). To ensure proper functioning of the JetMove 204-480 check whether the mounting plate in the electric cabinet is unpainted.
  • Page 25 JetMove 204-480 2.2 Mechanical Installation 71.5 DETAIL A Fig. 4: Rear and front view of the JetMove 204-480 enclosure with mounting holes Jetter AG...

  • Page 26: Electrical Installation

    Observe the max. tightening torque, see appendix F. To connect resolvers or power units you can use prefabricated cables available from Jetter or opt for self-made cables. For details see chapter 7 "Description of Connections", page 47. To ensure that installation is carried out in conformance with EMC regulations, the following items have to be observed especially: –...

  • Page 27: Checking The Installation

    Please take into account the information on residual dangers given in chapter 1.3.2 "Hazards after POWER has been turned OFF", page 19. Before carrying out installation and maintenance jobs, separate the servo amplifier JetMove 204-480 and all connected devices from the mains (pull out the mains plug). Jetter AG...

  • Page 28: Notes On Safety As Regards Commissioning

    These signal lines may only be connected with units that have got the ground potential of the DC 24 V power supply. The digital servo amplifier JetMove 204-480 has got a leakage current greater than 3.5 mA. In order to avoid electric shocks, a second protective earth conductor will be required.

  • Page 29: Operating Conditions

    JetMove 204-480 3 Operating Conditions Operating Conditions Danger in the event that the operating parameters for the "Safe Torque Off" option of the JM-2xx-xxx...-S1 amplifiers are not complied with. Dangerous injuries can occur! DANGER For example from • electric shock because the electrical safety has been violated by not complying with the degree of pollution;...
  • Page 30 DIN EN 50178 amplitude of 0.075 mm DIN EN 60068-2-6 • 57 Hz ... 150 Hz: 1.0 g constant acceleration • 1 octave per minute, 10 frequency sweeps (sinusoidal), all three spatial axes Degree of protection IP20 DIN EN 60529 Jetter AG...
  • Page 31 JetMove 204-480 3 Operating Conditions Operating Parameters Mounting orientation Vertical (refer to Fig. 4, page For sufficient air flow there must be a clearance of 100 mm above and below the device Electrical Safety Conditions Reference Protection class DIN EN 50178...
  • Page 32 Follow the instructions below: If this product is used in a residential environment, take appropriate measures. One of the measures is to use additional line filters. See "Line filter" on page 39. Jetter AG...
  • Page 33 JetMove 204-480 3 Operating Conditions Interference Immunity: Enclosure Parameters Value Reference RF Field, amplitude- Frequency band DIN EN 61000-4-3 modulated 80 ...1,000 MHz; DIN EN 61800-3 test field strength 10 V/m AM 80 % with 1 kHz Criterion A Contact discharge:...
  • Page 34 Test voltage 10 V DIN EN 61000-4-6 AM 80 % with 1 kHz Criterion A Burst (fast transients) Test voltage 1 kV DIN EN 61800-3 tr/tn 5/50 ns DIN EN 61000-4-4 Repetition rate 5 kHz Criterion B Jetter AG...

  • Page 35: Physical Dimensions

    JetMove 204-480 4 Physical Dimensions Physical Dimensions Fig. 5: Mounting dimensions of the JetMove 204-480 (in mm) Jetter AG...
  • Page 36 4 Physical Dimensions Jetter AG...

  • Page 37: Technical Data

    JetMove 204-480 5.1 Electrical Specification Technical Data Electrical Specification Danger in the event that the Electrical Specification for the "Safe Torque Off (STO)" option of the JM-2xx-xxx...-S1 amplifiers are not complied with. Dangerous injuries can occur! For example from •...
  • Page 38 NRTL listed (acc. To UL 508)(NKJH) ) self protected combination motor controller (specification: 10 A). The JetMove 204-480 is suitable for use on a circuit capable of delivering not more than 5000 (rms) symmetrical Amperes, 480 Volts maximum.
  • Page 39 JetMove 204-480 5.1 Electrical Specification Electrical Specification in a Line filter Line filter ensuring EMC residential environment to DIN EN 61800-3. The following filters can be applied with input circuits: – FMAC-932-1610 with I = 16 A – FMAC-932-2510 with I = 25 A –...
  • Page 40 Max. 0.5 A / output Electrical isolation None Protective circuit Short-circuit, overload, overvoltage, overtemperature protection Protection against inductive loads Signal voltage ON Type V -1.5 V supply Power dissipation P Output stage: 65 W max. Logic circuit: 20 W max. Jetter AG...
  • Page 41 DANGER resulting from electric shock! In order to prevent electric shocks, ground the digital servo amplifier JetMove 204-480 by all means via two positions; for this, refer to chapter 1.2.3 "Earthing procedure", page 15. DANGER Jetter AG...

  • Page 42: Motor Protection

    Jetter AG. Motor Protection There are three ways of motor protection. 5.2.1 Built-in temperature sensor JetMove 204-480 is able to run with three different temperature sensors: Sensor type Type of sensor signal evaluation KTY83-110 Temperature is measured in °C.
  • Page 43 The I²t calculation must be activated by JetSym or by the PLC program. It is possible to parameterize the warning level. The error level (error 30) is set to 100 The I²t value can be read from a register of JetMove 204-480 through JetSym or the PLC.

  • Page 44: Motor Overload Protection According To Ul

    Because of the fact that after reset the I²t calculation always starts at zero, the motor overload calculation is wrong if the motor is already hot when the digital servo amplifier JetMove 204-480 is switched on (that is, when parameterization of I²t calculation is completed and 24 V logic power supply is applied).

  • Page 45: Drive Controller Structure

    JetMove 204-480 Drive Controller Structure Fig. 7: Block diagram of drive controller structure Jetter AG...
  • Page 46 12 bits per revolution – Sampling interval 62.5 µs Sine-cosine sensor (multi- and single-turn): – Interface HIPERFACE – Resolution of absolute position 15 bits per revolution – Resolution of velocity pickup 20 bits per revolution – Sampling interval 62.5 µs Jetter AG...

  • Page 47: Description Of Connections

    JetMove 204-480 7.1 Power Supply Connection Description of Connections Power Supply Connection Specification of Terminal X1 • 4-pin male connector; screw connection (type: Phoenix PC 6/4-ST-10,16) • Allowed conductor size: max. 0.5 ... 6 mm (AWG 20 ... 7) •...

  • Page 48: Motor Connection

    NOTICE Measures to avoid oscillation and blocking of the motor: Avoid mixing-up of phase cables, resp. be sure to connect the phase cables according to pin assignment. Jetter AG...

  • Page 49: Assignment And Specification

    • Braided copper shield of 80 % coverage Connection of the motor to the digital servo amplifier JetMove 204-480 has to be done following the wiring diagram below. Connection of the brake is optional. In this case, the wires for the brake have to be at least 300 mm longer than the wires of the motor.

  • Page 50: Motor Power Cable With Mating Connector Sc

    The ready-made motor power cable with SC mating connector can be ordered from Jetter AG. It is equipped with the corresponding motor mating connector and can be ordered from Jetter AG by specifying the following cable confection number (KABEL-KONF): Without brake: Cable confection # 26.1...
  • Page 51 JetMove 204-480 7.2 Motor Connection Cable Specification of the Motor Power Cable with Mating Connector SC for JetMove 204-480 For connection without motor holding brake Motor Power Cable - Cable Confection No. 26.1 Field Wiring Shielding Mating Terminals of the...
  • Page 52 For connection with motor holding brake Motor Power Cable - Cable Confection No. 24.1 Field Wiring Shielding Mating Terminals of the Connector of the JetMove 204-480 Motor (female, solder side) (4 x 1.5 mm (2 x Highly flexible 1.5 mm...

  • Page 53: Motor Power Cable With Mating Connector Sm

    The ready-made motor power cable with SM mating connector can be ordered from Jetter AG. It is equipped with the corresponding motor mating connector and can be ordered from Jetter AG by specifying the following cable confection number (KABEL-KONF): Without brake:...
  • Page 54 7 Description of Connections Cable Specification of the Motor Power Cable with Mating Connector SM for JetMove 204-480 For connection without motor holding brake Motor Power Cable - Cable Confection No. 201 Field Wiring Shielding Mating Terminals of the Connector of the...
  • Page 55 JetMove 204-480 7.2 Motor Connection For connection with motor holding brake Motor Power Cable - Cable Confection No. 202 Field Wiring Shielding Mating Terminals of the Connector of the JetMove 204-480 Motor (female, solder side) (4 x 4 mm² + (2 x Highly flexible 0.5 mm...

  • Page 56: Connection Assignment Of Terminal Box

    7 Description of Connections 7.2.5 Connection assignment of terminal box Connection Assignment of Terminal Box for the Jetter Motor Series Field Wiring Terminals Motor Terminal Box - Terminal Assignment of the Amplifier X62.U2 PIN 1 Phase 1 X62.V2 PIN 2 Phase 2 X62.W2...

  • Page 57: Resolver Connection

    Part # 15100069 Resolver / HIPERFACE The ready-made resolver cable between JetMove 2xx servo amplifiers and Jetter motors can be ordered from Jetter AG by specifying the following cable confection number (KABEL-KONF): Cable confection # 23 For servo amplifiers of the JetMove 2xx series...
  • Page 58 Cosine - blue Sine - yellow Sine + green R1R (exciter pink winding +) R2L (exciter gray winding -) white (thermal sensor) brown (thermal sensor) unassigned 9 - 12 Dimensions of the resolver mating connector are specified in millimeters. Jetter AG...

  • Page 59: Hiperface Connection

    Part # 15100069 Resolver / HIPERFACE The ready-made HIPERFACE cable between servo amplifiers of the JetMove 2xx series and Jetter motors can be ordered from Jetter AG by specifying the cable confection number (KABEL-KONF) and the respective cable length in cm: KAY_0723-xxxx...
  • Page 60 DATA - (RS-485) gray DATA + (RS-485) pink blue Power supply (7 through 12 V) Thermal sensor black Thermal sensor Pin 9 and pin 12 are short-circuited Dimensions of the HIPERFACE mating connector are specified in millimeters. Jetter AG...

  • Page 61: Sin-Cos Encoder Connection

    7.5.1 Adapter An adapter is needed for connecting a sin-cos encoder. This adapter can be obtained from Jetter AG by the following specification: JM-200-ENC-ADAP (Article # 10000430) Another 9-pin SUB-D connector of the encoder cable can be connected to this adapter.

  • Page 62: Connection Diagram

    7 Description of Connections 7.5.3 Connection diagram Fig. 14: Sin-cos encoder connection with adapter Jetter AG...
  • Page 63 JetMove 204-480 7.5 Sin-Cos Encoder Connection Sin-Cos Encoder Cable JetMove 2xx Shielding (SUB-D Connector X61) with Adapter JM-200-ENC-ADAP Shield Attaching screws must Connect shield with the greatest possible surface have a metric thread! area! Use metallized housing only! Signal Sine +...
  • Page 64 If necessary, the encoder supply cords must have a greater cross-sectional area. If a motor temperature sensor is not used, the inputs have to be short- circuited at the adapter, so the JetMove 2xx will not give an error message. Jetter AG...

  • Page 65: External Ballast Resistor And Dc Link Connection

    The ballast resistor is switched into the DC link circuit by the ballast circuit. The JetMove 204-480 is supplied with an internal ballast resistor. If the power that is supplied back is too high for the internal resistor, an external ballast resistor can be added.
  • Page 66 Fig. 15: Wiring of X63 for connecting the internal ballast resistor For the use of the internal ballast resistor the terminal BRint and one BRc terminal of X63 have to be connected. This is the standard wiring of the JetMove 204-480 in delivered condition by Jetter AG.
  • Page 67 JetMove 204-480 7.6 External Ballast Resistor and DC Link Connection Parameters of external ballast resistor for this configuration: Ω Value of the resistor: Continuous output: 75 W or greater Maximum capacity: 1 kW for 0.6 s Type: Low inductivity This configuration causes the energy dissipation to be twice as high as it would be if configured with an internal resistor only.
  • Page 68 Another way uf utilizing the braking energy of the motor is to couple the DC links of several JetMove 204-480. In most cases, not all axes of a machine have to decelerate at the same time. This way, other axes can use the feedback energy for acceleration.
  • Page 69 The power supplies of coupled JetMoves 204-480 have to be activated and deactivated simultaneously. For this reason, please connect the supply lines of the coupled JetMove 204-480 with exactly the same contactor and the same fuses, identical cable sizes and cable lengths (difference <0.5 m). Jetter AG...
  • Page 70 The maximum cable length between two JetMoves 204-480 is 0.5 m. It is also possible to combine coupled DC links with external ballast resistors. In this case, it is important to use identical resistors and cables for all coupled JetMove 204-480. Jetter AG...

  • Page 71: Digital Inputs, Logic Power Supply

    JetMove 204-480 7.7 Digital Inputs, Logic Power Supply Digital Inputs, Logic Power Supply Specification of terminal X10 • 10-pin spring tension terminal (type ZEC 1,0/10-ST-3,5) • Cross-sectional area of connecting cable: 0.2 ... 1 mm (AWG 24 ... AWG 16) with bootlace ferrules in a plastic sleeve: 0.25 ...
  • Page 72 The relay can be operated Contact: Type NO contact Br2 either by the control program or by the firmware These connections of the JetMove 204-480 at are only for devices release of the motor having got the same current. reference to ground...

  • Page 73: Connection Details For Digital Outputs

    JetMove 204-480 7.8 Connection Details for Digital Outputs Connection Details for Digital Outputs Digital Outputs Terminals X31 Signal Specification DC 24 V Power supply for the DC 20 ... 28.8 V with outputs I = max. 2 A (max. 0.5 A per...

  • Page 74: Jx2 System Bus

    7 Description of Connections JX2 System Bus The JX2 system bus is used for connecting the JetMove 204-480 to the PLC and to other JetMoves or Jetter expansion modules. The system bus input BUS-IN is a 9-pin SUB-D male connector, while the output BUS-OUT is a 9-pin SUB-D female connector.
  • Page 75 JetMove 204-480 7.9 JX2 System Bus Allowed Cable Lengths Baud Rate Max. Cable Max. Tap Line Max. Overall Tap Length Length Line Length 1 MBaud 30 m 0.3 m 500 kBaud 100 m 39 m 250 kBaud 200 m 78 m...
  • Page 76 7 Description of Connections Jetter AG...

  • Page 77: Status Monitoring

    The various display modes are set by the Motion Setup. Mode 0 (default) is used for normal operation and mode 1 for commissioning. JetMove 204-480 - 7-Segment Display Mode 0: Normal Operation Value Status...
  • Page 78 JetMove 204-480 - 7-Segment Display Mode 0: Normal Operation ERROR REACTION A fault has been recognized. ACTIVATED An adjustable error reaction may be activated. MALFUNCTION The drive controller is locked, error can be acknowledged. F X. X. ERROR NUMBER Error of number X. X. has occurred.

  • Page 79: Diagnostics

    9.1 Error Messages Diagnostics Error Messages INFO In the case of an error message, the letter "F" and two successive numbers appear on the 7-segment display every second. Error Message Table JetMove 204-480 Error Error type Description Response to Troubleshooting...
  • Page 80 Error Message Table JetMove 204-480 Error Error type Description Response to Troubleshooting number errors F 05 Current overload Output current was – Immediate – Check motor for short greater than 2.5 x motor power circuit rated current. disable – Check motor cable for...
  • Page 81 JetMove 204-480 9.1 Error Messages Error Message Table JetMove 204-480 Error Error type Description Response to Troubleshooting number errors F 12 Ground fault One or more – Immediate – Check the motor cable phases of the motor power and the motor...
  • Page 82 Error Message Table JetMove 204-480 Error Error type Description Response to Troubleshooting number errors F 20 Undervoltage in The DC link – Stop with – Check the voltage of the the DC link voltage is less than emergency power line...
  • Page 83 JetMove 204-480 9.1 Error Messages Error Message Table JetMove 204-480 Error Error type Description Response to Troubleshooting number errors F 30 I²t error The average power – Immediate – Let the motor cool down loss of the motor motor power –...

  • Page 84: Alarms

    Error Message Table JetMove 204-480 Error Error type Description Response to Troubleshooting number errors F 45 Communication CAN controller is in – Stop with – Check the error Bus OFF state. emergency communication The error counter stop ramp connection value has reached 255.

  • Page 85: Connection Diagrams

    In Jetter motors, free- 3 x AC 400 V Motor wheeling diodes have been integrated! Recommended diode type: 1N4002 Load for digital outputs 24 V L1’ L2' L3’ Filter Contactor Fig. 20: Connection diagram JetMove 204-480-RE Jetter AG...
  • Page 86 In Jetter motors, free-wheeling diodes have not been integrated yet. 3 x AC 400 V Motor Recommended diode type: 1N4002 Load for digital outputs 24 V L1’ L2' L3’ Filter Contactor Fig. 21: Connection diagram JetMove 204-480-HI Jetter AG...
  • Page 87 JetMove 204-480 Key to the connection diagrams: Line filter (optional) (refer to “Line filter" on page 39) Mains protection (refer to “Overload protection" on page 38) Motor Motor holding brake (optional) Position transducer (resolver or absolute encoder with HIPERFACE) Motor overtemperature protection...
  • Page 88 Jetter AG...

  • Page 89: Analog Input (Option)

    11.1 Function For the digital servo amplifier JetMove 204-480, an optional integrated analog input card can be ordered (article designation of the device: JM-204-480...-IA1). This card supplies an analog input of a 12-bit resolution. The converted value of the measured voltage can be read by a register of the JetMove in the PLC program or processed by the firmware of the JetMove in an additional controller.

  • Page 90: Description Of Connections

    Shield Connect shield with the greatest possible surface area! Use metallized enclosure only! Signal Analog signal (0 - 10 V to pin 6) 6 - 9 Analog GND (connected to earth in device) 2 - 5 Keep unoccupied Jetter AG...

  • Page 91: Ethernet Interface (Option)

    For the JetMove 204-480, an optional integrated Ethernet interface can be ordered (article designation of the device: JM-204-480...-OEM). This option lets you address the JetMove 204-480 from the controller via Ethernet instead of the JX2 system bus. Functional Equipment 1 Ethernet interface...

  • Page 92: Connection Jetmove 204-480

    Ethernet 12.2.1 Connection JetMove 204-480...-OEM - PC or JetControl Direct connection between a PC or JetControl and a JetMove 204-480...-OEM is established by means of a crossover cable. 12.2.2 Connection JetMove 204-480...-OEM - PC or JetControl via a switch If the connection between PC or JetControl and a JetMove 204-480...-OEM is...

  • Page 93: Logic Circuit Leds, Mode Selector

    JetMove 204-480 12 Ethernet Interface (Option) If the proper cable is not available, the uplink port of a switch/hub can be used. The pin assignment of an uplink port allows connection of terminals or can be switched over. Some devices are provided with an automatic crossover function which ensures automatic adjustment to the cable and distant station.

  • Page 94: The Dip Switches

    10181. 12.4 Setting the IP Address There are four ways of assigning an IP address to a JetMove 204-480...-OEM. The IP address that is actually being used can be read in register 2931. 12.4.1 Fixed IP address At activating the controller, while the DIP-switches 1 to 8 are set to "OFF", the...
  • Page 95 JetMove 204-480 12 Ethernet Interface (Option) The configuration memory can be accessed by means of the "/System/cfgvar.ini" file or registers 10131 through 10145. Configuration file In order to gain FTP access to the configuration file "/System/cfgvar.ini", the user having got the administrator rights must have been connected.

  • Page 96: Ip Address Taken Out Of The Switch Position

    DIP switches 1 to 8. To make up the IP address, the position DIP switches 1 through 8 is being read in during the start-up procedure. The present setting of DIP switches 1 through 8 can be read out of register 10180. Jetter AG...

  • Page 97: Safe Torque Off (Sto) (Option)

    Function Description which can be downloaded from our homepage: https://www.jetter.de/en/downloads/motion-systems/jetmove-series/jetmove- 2xx.html jm-2xx_sto-option_fb_xxx_function_description Functional description with safety instructions to be observed and measures concerning "STO". INFO At Jetter AG, the safety function "STO" is referred to as "Safe Standstill" in the order list for example. Jetter AG...
  • Page 98 13 Safe Torque OFF (STO) (Option) Jetter AG...

  • Page 99: Counting Input (Option)

    14.1 Function Counting Input (Option) 14.1 Function For the digital servo amplifier JetMove 204-480, an optional integrated counter card can be ordered (article designation of the device: JM-204-480...-CNT). It supplies a counter input with the following interface: • EnDat 2.2 by Heidenhain •...

  • Page 100: Description Of Connections

    Maximum cable length: 100 m 14.2.3 EnDat cable with mating connector INFO The EnDat mating connector can be ordered from Jetter AG by specifying its part # 15100069. The complete EnDat cable between the servo amplifier series JetMove 2xx and...
  • Page 101 JetMove 204-480 14.2 EnDat 2.2 EnDat Cable KAY_0723-xxxx JetMove 2xx Shielding Motor (EnDat) (SUB-D Connector (female, solder X72) side) solder side Shield mating connector Attaching screws 5 * 2 * 0.25 mm solder side must have a metric thread! Connect shield with the greatest...

  • Page 102: Voltage Supply Encoder

    , there results a maximum cable length or - at a cable length of 80 m - the following cross-sectional area is l = 54.74 m needed: 0.5 mm² By a double wiring arrangement, the cable length can be doubled. Jetter AG...

  • Page 103: Synchronous Serial Interface (Ssi)

    JetMove 204-480 14.3 Synchronous Serial Interface (SSI) 14.3 Synchronous Serial Interface (SSI) 14.3.1 Technical data Technical Data of the SSI Input Encoder types Multiturn absolute encoder Scanning Up to 2 ms Transmission frequency 100 kHZ ... 1 MHz Maximum cable length 50 ...

  • Page 104: Ssi Cable

    Connect shield with the have a metric thread! greatest possible surface area! Use metallized enclosure only! Signal Clock+ DATA+ do not use Voltage supply 5 V, 200 mA max. Clock- DATA - do not use do not use Jetter AG...

  • Page 105: Incremental Encoder

    JetMove 204-480 14.4 Incremental Encoder 14.4 Incremental Encoder 14.4.1 Technical data Technical Data of the Incremental Encoder Input Encoder types Rotatory or linear encoders Scanning 62.5 µs Maximum counting 20 MHz frequency Maximum cable length 100 m Type of signal 5 V differential signal Ω...

  • Page 106: Incremental Encoder Cable

    5 V Difference signal Shield Maximum cable length: 100 m Attaching screws must Connect shield with the have a metric thread! greatest possible surface area! Use metallized enclosure only! Signal Voltage supply 5 V, 200 mA max. do not use Jetter AG...

  • Page 107: Ordering Information

    JetMove 204-480 15 Ordering Information Ordering Information 15.1 List of Documentation The documents listed below available for download from the website of Jetter AG at http://www.jetter.de Programming jm2xx_at_jetcontrol_bi_xxxx_user_information.pdf User information on configuration and operation of the JetMove 2xx series at the JetControl 24x Part #: 60866114 jetmove_2xx_at_nano_bi_xxxx_user_information.pdf...
  • Page 108 15 Ordering Information Jetter AG...
  • Page 109 JetMove 204-480 Appendices Appendices Jetter AG...
  • Page 110 Appendices Jetter AG...

  • Page 111: Appendix A: Recent Revisions

    JetMove 204-480 Appendices Appendix A: Recent Revisions Appendix Chapter Comments Revised Added Deleted  Introduc- Language of the original docu- tion ment  Whole do- Attention replaced by CAUTION cument Important replaced by NOTICE Note replaced by INFO  1.1.2 A servo amplifier as such is not a safety component.
  • Page 112 Text on STO  Link to separate document on STO for JM-2xx  14.2.3 INFO, first part  15.1 Link to Jetter AG homepage  App. C Abbreviation JX2-SBK1  Whole do- Safe Standstill -> Safe Torque cument Off (STO) ...

  • Page 113: Appendix B: Glossary

    (lat. interferre - to carry in) Superposition of waves. JetMove 204-480 JetMove 2xx is the product designation of a digital servo amplifier series produced by Jetter AG. The extension marks the following features: – 204 identifies a rated current of 4 A;...
  • Page 114 A high-speed memory for a group of bits placed in a microprocessor or in another electronic device where data can be buffered for a specific purpose. On JETTER controllers, usually, these are 32 bit wide storage positions in a remanent RAM.

  • Page 115: Appendix C: List Of Abbreviations

    JetMove 204-480 Appendices Appendix C: List of Abbreviations Alternating Current cf. = see DC V Direct Current Voltage e.g. e.g. (lat.: exempli gratia) - for example Electro-Magnetic Compatibility Earth-leakage current breaker GND (Ground) Ground: HIPERFACE High Performance Interface Hertz International Electrotechnical Commission Internationale...

  • Page 116: Appendix D: List Of Illustrations

    Fig. 16: Wiring of X63 for connecting the internal and external ballast resistor Fig. 17: Wiring of X63 for connecting the external ballast resistor Fig. 18: Wiring of X63 for coupling DC link circuits of up to three JetMove 204-480 Fig. 19: Connection details for digital outputs Fig.

  • Page 117: Appendix E: Index

    JX2 system bus cable Specification Damages in transit and storage Decommissioning Degree of protection LEDs of the Ethernet interface Description of symbols LEDs of the JetMove 204-480 Diagnostics Line filter Dielectric test voltage DIP switch Disposal Drive controller specification Malfunctions...
  • Page 118 Servo amplifier, general Analog input Sine-cosine sensor Counter (EnDat 2.2) HIPERFACE Incremental encoder Terminal box of the motor Sine-cosisne encoder Pollution degree Usage to the intended purpose Protection class PWM frequency Vibration resistance Qualified personnel Wiring diagrams Reference variables Jetter AG...
  • Page 119 JetMove 204-480 Appendices Jetter AG...
  • Page 120 Jetter AG Graeterstrasse 2 71642 Ludwigsburg | Germany Phone +49 7141 2550-0 Fax +49 7141 2550-425 info@jetter.de www.jetter.de We automate your success.

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