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Jetter JetMove 225-480 User Manual

Digital servo amplifier
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JetMove 225-480
Digital Servo Amplifier
60874967

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Summary of Contents for Jetter JetMove 225-480

  • Page 1 JetMove 225-480 Digital Servo Amplifier 60874967...

  • Page 2: Application

    Item # 60874967 Revision 2.01 October 2012 / Printed in Germany Jetter AG reserves the right to make alterations to its products in the interest of technical progress. These alterations will not necessarily be documented in every single case. This manual and the information contained herein have been compiled with due diligence.

  • Page 3: Application

    E-Mail - Sales: sales@jetter.de E-Mail - Technical Hotline: hotline@jetter.de Internet Address: http://www.jetter.de This User Manual is an Integral Part of the JetMove 225-480: Model: Serial No.: Year of Manufacture: Order No: To be entered by the customer: Inventory No: Place of Operation:...

  • Page 4: Application

    Introduction JetWeb Significance of this User Manual This user manual is an integral part of the digital servo amplifier JetMove 225-480. • Therefore it must be kept in a way that it is always at hand until the digital servo amplifier JetMove 225-480 will be disposed of.
  • Page 5 JetMove 225-480 Introduction Description of Symbols This sign is to indicate a possible impending danger of serious physical damage or death. Danger This sign is to indicate a possible impending danger of light physical damage. This sign is also to warn you of material damage.
  • Page 6 Automatically running processes or results to be achieved are marked by this arrow. Illustration of PC and user interface keys. This symbol informs you of additional references (data sheets, literature, etc.) associated with the given subject, product, etc. It also helps you to find your way around this manual. Jetter AG...

  • Page 7: Table Of Contents

    1.1.2 Usage other than intended 1.1.3 Qualified staff 1.1.4 Modifications and alterations to the module 1.1.5 Repairing and servicing the servo amplifier JetMove 225-480 1.1.6 Decommissioning and disposal of the JetMove 225-480 Ensure Your Own Safety 1.2.1 Malfunctions 1.2.2 Information signs and labels 1.2.3...
  • Page 8 Connection diagram External Ballast Resistor and DC Link Connection Digital Inputs, Logic Power Supply Connection Details for Digital Outputs Jetter System Bus 7.9.1 Specifications of the Jetter system bus cable Status Monitoring Diagnostics Error Messages Alarms Connection Diagrams Analog Input (Option) 11.1...
  • Page 9 JetMove 225-480 Table of Contents 12.4.2 IP address out of the configuration memory 12.4.3 IP address taken from the switch position Safe Standstill (Option) 13.1 Introduction 13.2 Motion System JM-225-480-S1 13.3 Safety Instructions 13.4 Performance Test 13.5 Demands on the Safety System 13.5.1 Control variants for "Safe Standstill"...
  • Page 10 Table of Contents JetWeb Appendix D: Index of Illustrations Appendix E: Index Jetter AG...

  • Page 11: Safety Instructions

    Do not apply a voltage to the digital servo amplifier JetMove 225-480 that is higher than the prescribed operating voltage. Each of the three phases of the digital servo amplifier JetMove 225-480 has got an operating voltage ranging between AC 340 V and AC 530 V. Thus, the digital servo amplifier JetMove 225-480 comes under the EG Low Voltage Directive.

  • Page 12: Qualified Staff

    The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 225-480. Any liability on the part of Jetter AG for any damages resulting from the use of non original parts and equipment is excluded.

  • Page 13: Repairing And Servicing The Servo Amplifier Jetmove

    Repairing and servicing the servo amplifier JetMove 225-480 Repairs at the digital servo amplifier JetMove 225-480 must not be carried out by the operator. The digital servo amplifier JetMove 225-480 does not contain any parts to be repaired by the operator.

  • Page 14: Decommissioning And Disposal Of The Jetmove

    Decommissioning and disposal of the JetMove 225-480 The environmental regulations for the respective country apply to decommissioning and disposing of the digital servo amplifier JetMove 225-480 amplifier on the operating company’s premises. You can disassemble the digital servo amplifier JetMove 225-480 into its main components by unscrewing it (aluminium heat sink and side plate, steel casing cover, electronic boards).

  • Page 15: Ensure Your Own Safety

    1.2 Ensure Your Own Safety Ensure Your Own Safety Isolate the digital servo amplifier JetMove 225-480 from the mains, if maintenance works have to be carried out. By doing so, you will prevent accidents resulting from electric voltage and moving parts.

  • Page 16: Earthing Procedure

    JetWeb 1.2.3 Earthing procedure Screw the enclosure of the digital servo amplifier JetMove 225-480 onto a highly conducting, earthed panel. Do only use the digital servo amplifier JetMove 225-480 at the three- phase, earthed industrial network (TN network, TT network with earthed neutral, 5,000 A max, symmetric rated current at 400 / 480 V + 10 %).
  • Page 17 Do not install an earth-leakage current breaker in the supply line. If, in spite of this, an earth-leakage current breaker is installed, it will switch off the digital servo amplifier JetMove 225-480, although there is no fault. When an earth-leakage current breaker needs to be installed in the JetMove 225-480, an isolating transformer must be used.

  • Page 18: Residual Dangers

    Danger CAUTION! Hot surfaces! During operation, the surfaces, respectively the heat sinks of the digital servo amplifier JetMove 225-480 can heat up. The internal heat sink can reach temperatures of up to 85 °C. Danger Do by no means touch the enclosure of the digital servo amplifier JetMove 225-480 near the internal heat sink during operation and during the cooling-off period after switching off the device.
  • Page 19 The digital servo amplifier JetMove 225-480 runs a servo motor. This servo motor moves mechanic parts or sharp edges. Therefore, failure or malfunctioning of the digital servo amplifier JetMove 225-480 can be dangerous for man or damage the manufacturing plant to an amount depending on the respective kind Caution of plant.

  • Page 20: Hazards After Power Has Been Turned Off

    Always wait at least 10 minutes after switching off the device before taking the following actions: – Touching the screws of the terminals X1, X62 and X63; – Disconnecting the terminals and touching the contacts. Jetter AG...

  • Page 21: Instructions On Emi

    JetMove 225-480 1.4 Instructions on EMI Instructions on EMI The digital servo amplifier JetMove 225-480 is intended for use in industrial surroundings. This module can cause radio interferences in residential areas. This module is operated at the operator's own risk.
  • Page 22 Only use metallized connectors, e.g. SUB-D with metallized housing. Make sure that the strain relief is directly connected with the housing in this case as well (see Fig. 2). Fig. 2: Shielding of SUB-D connectors in conformity with EMC standards Jetter AG...
  • Page 23 JetMove 225-480 1.4 Instructions on EMI If the shield cannot be attached to the connector directly, for example, with a screw type terminal: Shield and cable strap have to be connected with low impedance and at their greatest possible surface area to earthed surfaces. Earthing has to be done in a way that keeps the unshielded part of the signal lines as short as possible.
  • Page 24 1 Safety Instructions JetWeb Jetter AG...

  • Page 25: Installing The Jetmove

    • System bus cable of cable confection number 530 x.x m; length: 0.2 m through 5.0 m; refer to chapter 7.9 "Jetter System Bus", page 74 • Motor cable; refer to chapter 7 "Description of Connections", page 47 •...

  • Page 26: Mechanical Installation

    Prior to installing the digital servo amplifier, check it for possible transport damages. Check the shipment for completeness. To ensure proper functioning of the JetMove 225-480 check whether the mounting plate in the electric cabinet is unpainted. The only possible mounting direction is vertical - see “Rear and front view of the JetMove 225-480 enclosure with mounting hole"...
  • Page 27 JetMove 225-480 2.2 Mechanical Installation Fig. 4: Rear and front view of the JetMove 225-480 enclosure with mounting hole Jetter AG...

  • Page 28: Electrical Installation

    1.2.3 "Earthing procedure", page 16. To connect resolvers or power units you can use prefabricated cables available from Jetter or opt for self-made cables. For details, see chapter 7 "Description of Connections", page 47. To ensure that installation is carried out in conformance with EMC regulations, the following items have to be observed especially: –...

  • Page 29: Checking The Installation

    Consider the warnings of residual dangers in chapter 1.3.2 "Hazards after POWER has been turned OFF", page 20. Before carrying out installation and maintenance jobs, separate the servo amplifier JetMove 225-480 and all connected devices from the mains (pull out the mains plug). Jetter AG...

  • Page 30: Safety Instructions For Commissioning

    These signal lines may only be connected with units that have got the ground potential of the DC 24 V power supply. The digital servo amplifier JetMove 225-480 has got a leakage current greater than 3.5 mA. In order to avoid electric shocks, a second protective earth conductor is required.

  • Page 31: Operating Conditions

    JetMove 225-480 3 Operating Conditions Operating Conditions Operating Parameters Ambient Conditions Reference Transport conditions Temperature: DIN EN 50178 (units within packing) -25 °C ... 70 °C Air humidity: 5 % ... 95 % non-condensing Storage conditions Temperature: DIN EN 50178 (units within packing) -25 °C ...

  • Page 32: Operating Parameters

    DIN VDE 0110-1 Important! Measures to avoid damages in transit and storage: The packing material and the storage place are to be chosen in a way that the values given in the above table "Operating Parameters" are kept to. Jetter AG...
  • Page 33 JetMove 225-480 3 Operating Conditions Emitted Interference Parameter Value Reference Enclosure • Frequency band DIN EN 61800-3 30 - 230 MHz, limit 30 dB (V/m) at 30 m • Frequency band 230 - 1,000 MHz, limit 37 dB (V/m) at 30 m...
  • Page 34 Test voltage 10 V DIN EN 61000-4-6 AM 80 % with 1 kHz Criterion A Burst (fast transients) Test voltage 1 kV DIN EN 61800-3 tr/tn 5/50 ns DIN EN 61000-4-4 Repetition frequency 5 kHz Criterion B Jetter AG...

  • Page 35: Mounting Dimensions

    JetMove 225-480 4 Mounting Dimensions Mounting Dimensions 283.9 278.7 Fig. 5: Mounting dimensions of the JetMove 225-480 (in mm) Jetter AG...
  • Page 36 4 Mounting Dimensions JetWeb Jetter AG...

  • Page 37: Technical Data

    UL listed (acc. to UL 508)(NKJH) self protected combination motor controller (specification: 480 V, 32 A). The JetMove 225-480 is suitable for use on a circuit capable of delivering not more than 50,000 rms symmetrical Ampere. Supply cable Cable size 4 * 2.5 mm...
  • Page 38 < 150 pF / m Temperature class > 60 °C Max. length of motor cable 50 m max. (for greater length please contact Jetter AG) in a Line filter Line filter ensuring EMC residential environment to DIN EN 61800-3. The...
  • Page 39 JetMove 225-480 5.1 Electrical Specifications Electrical Specifications Digital inputs DC 20 V ... 30 V related to the ground – Enable (E), potential of voltage supply of processor – Reference switch (R); logics, with an input current of 7.5 mA max.
  • Page 40 DANGER resulting from electric shock! In order to prevent electric shocks, ground the digital servo amplifier JetMove 225-480 by all means via two positions; for this, refer to chapter 1.2.3 "Earthing procedure", page 16. Danger Jetter AG...

  • Page 41: Motor Protection

    Jetter AG. Motor Protection There are three ways of motor protection: 5.2.1 Built-in thermal sensor JetMove 225-480 is able to run with three different thermal sensors: Sensor type Type of sensor signal evaluation KTY83-110 The temperature is measured in °C...
  • Page 42 It is possible to parameterize the warning level. The error level (error 30) is set to 100 %. The I²t value is readable in a variable of JetMove 225-480 through JetSym or the PLC. The digital servo amplifier JetMove 225-480 calculates the percentage of motor power loss according to the following formula: ...

  • Page 43: Motor Overload Protection According To Ul

    Because of the fact that after reset the motor overload calculation always starts with zero, the result is wrong if the motor is already hot when the digital servo amplifier JetMove 225-480 is switched on (i. e. at the time of connecting the 24 V logic power supply).
  • Page 44 5 Technical Data JetWeb Jetter AG...

  • Page 45: Drive Controller Structure

    JetMove 225-480 Drive Controller Structure Fig. 7: Block diagram of drive controller structure Jetter AG...
  • Page 46 – Sampling interval T 62.5 µs Sine-cosine sensor (multi- and single-turn): – Interface HIPERFACE – Resolution of absolute position 15 bits per revolution – Resolution of velocity pickup 20 bits per revolution – Sampling interval T 62.5 µs Jetter AG...

  • Page 47: Description Of Connections

    JetMove 225-480 7.1 Connection of the Power Supply Description of Connections Connection of the Power Supply Specification of Terminal X1 • 4-pin male connector; screw connection (Type: Phoenix PC 6/4-ST-10,16) • Allowed conductor size: 0.5 ... 6 mm (AWG 20 ... 7) •...

  • Page 48: Motor Connection

    Always connect brake lines to a separate power supply unit DC 24 V if brake and motor lines are run together in one bunch of cables, and are not separately shielded. Important! Avoid mixing-up of phase cables, resp. be sure to connect the phase cables according to pin assignment. Jetter AG...

  • Page 49: Specifications

    • Braided copper shield of 80 % coverage Connection of the motor to the digital servo amplifier JetMove 225-480 has to be done following the wiring diagram below. (Connection of the brake is optional. In this case, the wires for the brake have to be at least 300 mm longer than the wires of the motor.)

  • Page 50: Motor Power Cable With Mating Connector Sc

    JL4, JK4, JK5, JK6 with brake Note! The motor power cable with mating connector SC going with the Jetter motor types JL2, JL3, JL4, JK5, JK6, JH2, JH3, JH4 and JH5 can be purchased from Jetter AG. It is confectioned with the matching motor mating connector and can...
  • Page 51 JetMove 225-480 7.2 Motor Connection Specification of the motor power cable with mating connector SC for JetMove 225-480 Connection without motor holding brake Motor Power Cable - Cable Confection # 26.1 Connecting Shielding Mating Connector Terminals of of the Motor...
  • Page 52 Connection with motor holding brake Motor Power Cable - Cable Confection # 24.1 Connecting Shielding Mating Terminals of Connector of the JetMove 225-480 Motor (female, solder side) (4 x 1.5 mm Highly flexible (2 x 1.5 mm 6-wire cable with...

  • Page 53: Motor Power Cable With Mating Connector Sm

    The motor power cable with mating connector SM for motor types JL5 to JL8, and JK7 can be purchased from Jetter AG. It is confectioned with the matching motor connector and can be ordered by the following cable confection numbers:...
  • Page 54 7 Description of Connections JetWeb Motor power cable with mating connector SM for JetMove 225-480 Connection without motor holding brake Motor Power Cable - Cable Confection # 201 Connecting Shielding Mating Connector Terminals of of the Motor JetMove 225-480 (female,...
  • Page 55 JetMove 225-480 7.2 Motor Connection Connection with motor holding brake Motor Power Cable - Cable Confection # 202 Connecting Terminals Shielding Mating Connector of the JetMove 225-480 Motor (female, solder side) (4 x 4 mm² + Highly flexible (2 x 0.5 mm...

  • Page 56: Connection Assignment Of Terminal Box

    7 Description of Connections JetWeb 7.2.5 Connection assignment of terminal box Connection Assignment of Terminal Box for Jetter Motor Series: Connection Terminals Motor Terminal Box - Terminal Assignment of the Amplifier X62.U2 Pin 1 Phase 1 X62.V2 Pin 2 Phase 2 X62.W2...

  • Page 57: Resolver Connection

    Resolver / HIPERFACE The complete resolver cable connecting the servo amplifier series JetMove 2xx, as well as the Jetter motor types JL, JK and JH can be ordered from Jetter AG by supplying the following cable confection number: Cable confection # 23...
  • Page 58 Cosine + Cosine - blue Sine - yellow Sine + green pink (exciter winding +) gray (exciter winding -) white (thermal sensor) brown (thermal sensor) unassigned 9 - 12 Dimensions of the resolver mating connector are specified in millimeters. Jetter AG...

  • Page 59: Hiperface Connection

    Resolver / HIPERFACE The complete HIPERFACE cable connecting the servo amplifier series JetMove 2xx and the motor types JL, JK and JH can be ordered from Jetter AG by supplying the following cable designation and the respective cable length in...
  • Page 60 7 Description of Connections JetWeb HIPERFACE mating connector (solder side) Solder 10 2 Side Fig. 13: View on the RC series HIPERFACE mating connector (internal thread M23) Jetter AG...
  • Page 61 JetMove 225-480 7.4 HIPERFACE Connection HIPERFACE Cable KAY-0723-xxxx JetMove 2xx Shielding Motor (SUB-D Connector HIPERFACE X61) (female, solder side) Solder cable Side Shield enclosure Mating Connector wrap nut seal and pull relief element shield case 360° round connection of the shield mesh...

  • Page 62: Sin-Cos Encoder Connection

    7.5.1 Adapter An adapter is needed for connecting a sin-cos encoder. This adapter can be obtained from Jetter AG by the following specification: JM-200-ENC-ADAP (Article no. 10000430) Another 9-pin SUB-D connector of the encoder cable can be connected to this adapter.

  • Page 63: Connection Diagram

    JetMove 225-480 7.5 Sin-Cos Encoder Connection 7.5.3 Connection diagram Fig. 14: Sin-cos encoder connection with adapter Jetter AG...
  • Page 64 Connect the shield with the greatest possible to have a metric thread! surface area! Use metallized enclosure only! Signal Sine + Reference sine Cosine + Reference cosine Index + Reference index Power supply (5 V - 100 mA max.) Unassigned Jetter AG...
  • Page 65 JetMove 225-480 7.5 Sin-Cos Encoder Connection Important! To be considered before connecting sin-cos encoders: If a sin-cos encoder is to be used, commutation finding always has to be carried out after applying the logic power supply and before giving the first enable.

  • Page 66: External Ballast Resistor And Dc Link Connection

    The ballast resistor is switched into the DC link circuit by the ballast circuit. The JetMove 225-480 is supplied with an internal ballast resistor. If the power that is supplied back is too high for the internal resistor, an external ballast resistor can be added.
  • Page 67 BR terminal of X63 have to be connected. This is the standard wiring of the JetMove 225-480 in delivered condition by Jetter AG. JetMove 225-480 is measuring the load of the ballast resistor and sets a warning bit, if the ballast load reaches a specific value.
  • Page 68 For this reason, error detection in this fault condition (F 06) has to be deactivated. Instead, overload monitoring has to be carried out externally at the braking resistor (e.g. by means of the thermal sensor). Important! Jetter AG...
  • Page 69 Another way uf utilizing the braking energy of the motor is to couple the DC links of several JetMove 225-480. In most cases, not all axes of a machine have to decelerate at the same time. This way, other axes can use the feedback energy for acceleration.
  • Page 70 For this reason, please connect the supply lines of the coupled JetMove 225-480 with exactly the same contactor and the same fuses, identical cable diameters and cable lengths (difference <0.5 m). The minimum cable size for a DC link coupling is 4 mm² (AWG 12).

  • Page 71: Digital Inputs, Logic Power Supply

    JetMove 225-480 7.7 Digital Inputs, Logic Power Supply Digital Inputs, Logic Power Supply Specification of terminal X10 • 10-pin spring tension terminal (type ZEC 1,0/10-ST-3,5) • Diameter of the cable apt for connecting: 0.2 ... 1 mm (AWG 24 ... AWG 16) with bootlace ferrules in a plastic sleeve: 0.25 ...
  • Page 72 The relay can be operated Contact: Type NO contact Br2 either by the control program or by the firmware These connections of the JetMove 225-480 at are only for devices release of the motor having got the same current. reference to ground...

  • Page 73: Connection Details For Digital Outputs

    JetMove 225-480 7.8 Connection Details for Digital Outputs Connection Details for Digital Outputs Digital Outputs Terminals X31 on the Signal Specifications Amplifier Side DC 24 V Power supply for the DC 20 ... 30 V with I = max. 2 A outputs (max.

  • Page 74: Jetter System Bus

    JetWeb Jetter System Bus The Jetter system bus is used for connecting the JetMove 225-480 to the PLC and to other JetMoves or Jetter PLC modules. The system bus input BUS-IN is a 9-pin SUB-D male connector, while the output BUS-OUT is a 9-pin SUB-D female connector.
  • Page 75 JetMove 225-480 7.9 Jetter System Bus Permissible Cable Lengths Baud Rate Max. Cable Max. Tap Line Max. Overall Tap Length Length Line Length 1 MBaud 30 m 0.3 m 500 kBaud 100 m 39 m 250 kBaud 200 m 78 m...
  • Page 76 7 Description of Connections JetWeb Jetter AG...

  • Page 77: Status Monitoring

    The various display modes are set by the Motion Setup. Mode 0 (default) is used for normal operation and mode 1 for commissioning. JetMove 225-480 - 7-Segment Display Mode 0: Normal Operation Color Status...
  • Page 78 JetWeb JetMove 225-480 - 7-Segment Display Mode 0: Normal Operation ERROR REACTION An error has been recognized. ACTIVATED An adjustable error reaction may have been activated. MALFUNCTION The drive controller is locked, the error can be acknowledged. F X. X.

  • Page 79: Diagnostics

    9.1 Error Messages Diagnostics Error Messages Note! In the case of an error message, the letter "F" and two successive numbers appear on the 7-segment display every second. Fault Message Table JetMove 225-480 Fault Type of Error Description Error Rectification...
  • Page 80 JetWeb Fault Message Table JetMove 225-480 Fault Type of Error Description Error Rectification Number Response F 05 Current overload Output current was – Immediate – Check motor cable for greater than 2.5 x controller short circuit between rated current. disable lines or lines to earth –...
  • Page 81 JetMove 225-480 9.1 Error Messages Fault Message Table JetMove 225-480 Fault Type of Error Description Error Rectification Number Response F 12 Earth fault One or several – Immediate – Check the motor cable phases of the controller and the motor...
  • Page 82 JetWeb Fault Message Table JetMove 225-480 Fault Type of Error Description Error Rectification Number Response F 20 Undervoltage in The DC link voltage – Stop with – Check the supply the DC link is less than the set emergency voltage minimum value.

  • Page 83: Alarms

    JetMove 225-480 9.2 Alarms Fault Message Table JetMove 225-480 Fault Type of Error Description Error Rectification Number Response F 30 I²t error The average power – Immediate – Let the motor cool down loss of the motor controller – When the motor has...
  • Page 84 JetWeb Jetter AG...

  • Page 85: Connection Diagrams

    In Jetter motors, free- 3 x AC 400 V Motor wheeling diodes have been integrated! Recommended diode type: 1N4002 Load for digital outputs 24 V L1’ L2' L3’ Filter Contactor Fig. 19: Connection diagram of JetMove 225-480 with resolver Jetter AG...
  • Page 86 In Jetter motors, free-wheeling diodes have not been integrated yet. 3 x AC 400 V Motor Recommended diode type: 1N4002 Load for digital outputs 24 V L1’ L2' L3’ Filter Contactor Fig. 20: Connection diagram of JetMove 225-480 with HIPERFACE encoder Jetter AG...
  • Page 87 JetMove 225-480 Key to the connection diagrams: Line filter (optional) (refer to "Line filter" on page 38) Mains protection (refer to "Overload protection" on page 37) Motor Motor holding brake (optional) Resolver or Hiperface encoder Motor overtemperature protection Jetter AG...
  • Page 88 JetWeb Jetter AG...

  • Page 89: Analog Input (Option)

    11.1 Function For the digital servo amplifier JetMove 225-480, an optional integrated analog input card can be ordered (article designation of the device: JM-225-480...-IA1). This card supplies an analog input of a 12-bit resolution. The converted value of the measured voltage can be read by a register of the JetMove in the PLC program or processed by the firmware of the JetMove in an additional controller.

  • Page 90: Description Of Connections

    Connect the shield with the greatest possible surface area! Use metallized enclosure only! Signal Analog signal (0 - 10 V to pin 6) 6 - 9 Analog GND (connected to earth in the device) 2 - 5 Keep unoccupied Jetter AG...

  • Page 91: Ethernet Interface (Option)

    For the JetMove 225-480, an optional integrated Ethernet interface can be ordered (article designation of the device: JM-225-480...-OEM). This allows for the JetMove 225-480 to be addressed by the controller via Ethernet instead of the Jetter system bus. Functional Equipment...
  • Page 92 Connection between the JetMove 225-480...-OEM and a PC or JetControl through a Switch If connection between PC and JetControl and a JetMove 225-480...-OEM is to be established through a switch, straight-through cables have to be used. Terminals have to be interconnected by means of crossover cables: •...

  • Page 93: Logic Circuit Leds, Switches

    JetMove 225-480 12 Ethernet Interface (Option) If the proper cable is not available, the uplink port of a switch/hub can be used. The pin assignment of an uplink port allows connection of terminals or can be switched over. Some devices are provided with an automatic crossover function which ensures automatic adjustment to the cable and distant station.

  • Page 94: The Dip Switches

    10181. 12.4 Setting the IP Address There are 4 ways to assign an IP address to a JetMove 225-480...-OEM. The actually used IP address can be scanned in register 2931. 12.4.1 Default IP address If, at activating the controller, DIP switches 1 through 8 are in "OFF"...

  • Page 95: Ip Address Out Of The Configuration Memory

    12 Ethernet Interface (Option) 12.4.2 IP address out of the configuration memory If, at activating the JetMove 225-480...-OEM, the DIP switches 1 through 8 are in "ON" position, the JetControl has got the IP address saved in the configuration memory.

  • Page 96: Ip Address Taken From The Switch Position

    8. To make up the IP address, the position of DIP switches 1 through 8 is read in once during the start-up procedure. The actual settings of DIP switches 1 through 8 can be scanned in register 10180. Jetter AG...

  • Page 97: Safe Standstill (Option)

    JetMove 225-480 13 Safe Standstill (Option) Safe Standstill (Option) For the digital servo amplifier JetMove 225-480, an optional integrated card for the "Safe Standstill" and "Safe Restart Inhibit" can be ordered (designation of the article: JM-225-480...-S1). 13.1 Introduction The option "Safe Standstill" serves for safe de-energising of the motor, if personal or material damage caused by a moving or inadvertently started motor is to be reliably prevented.

  • Page 98: Motion System Jm-225-480-S1

    13 Safe Standstill (Option) JetWeb 13.2 Motion System JM-225-480-S1 The following figure is to demonstrate the basic setting of a motion system using a servo amplifier JetMove 225-480-S1 equipped with the "Safe Standstill" function. Input “Safe Standstill” JM-(D)2xx Mech. load...

  • Page 99: Safety Instructions

    JetMove 225-480 13 Safe Standstill (Option) 13.3 Safety Instructions The "Safe Standstill" function has got the sole purpose to switch off a motion system or to secure it against restarting. In order to gain Personal Safety, the control of the safety circuit must meet the safety requirements to EN 60204, EN 92, and EN ISO 13849-1.
  • Page 100 Basically, the following measures make sure that servo amplifiers of the JetMove 2xx avoid Common Cause Failures: • Electrical isolation (optocoupler) from power supply units • Compliance with clearances and creepage distances (layout and wiring) • Overrating of components and derating Jetter AG...

  • Page 101: Control Variants For "Safe Standstill

    JetMove 225-480 13 Safe Standstill (Option) 13.5.1 Control variants for "Safe Standstill" • Controlling via safety relays • OSSD control OSSD: Online Switched Silicon Device (switched semiconductor) Controlling the inputs "Safe Standstill" with test pulses for recognizing short circuits, shorts between contacts, or shunts of the control cable. The test pulses have a length of 1 ms and a repetition frequency of 100 Hz.

  • Page 102: Application

    Stop Category 0 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 1. 13.5.3 Application 2 Contact Contact for the for the JetMove (D)2xx Safety Safety Device Device Fig. 26: Application 2 Jetter AG...

  • Page 103: Application 3

    JetMove 225-480 13 Safe Standstill (Option) The safety device(s) transmit(s) a +24 V signal for activating the digital servo amplifier to the input Enable1 and Enable2 individually. At calling up the safety function, both contacts open and thus block the enabling signal. In case of an error, it is sufficient that at least one of those two contacts opens, in order to switch off the motor safely (dual-channel switch-off).

  • Page 104: Application 4

    Following this example, "Safe Standstill" (according to EN 954-1 Category 1) with Stop Category 1 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 1. Yet, the Safety Limited Acceleration (SLA) standard is not met. Jetter AG...

  • Page 105: Block Diagram Of The Jm-225-480 With The "Safe Standstill Function

    Fig. 29: Block diagram JetMove 225-480 with the "Safe Standstill" function Description: The electrical arrangement of the servo controller JetMove 225-480 can be roughly categorized in three parts: The area up left contains a DSP as a central component. It processes data traffic with the higher-level controller, acquires input signals and possibly sets digital outputs.
  • Page 106 10E-14 per hour (several million years). Out of these, only 6 out of 15 cases lead to jerking. This means that practically, there is no possibility of this to happen. Moreover, the IGBTs are continually being checked at each commutation. Jetter AG...

  • Page 107: Function

    14.1 Function Counting Input (Option) 14.1 Function For the JetMove 225-480, an optional integrated counter card can be ordered (article designation of the device: JM-225-480...-CNT). It supplies a counting input equipped with the following interface: • EnDat 2.2 by Heidenhain •...

  • Page 108: Description Of Connections

    14.2.3 EnDat cable with mating connector Note! The resolver, HIPERFACE, respectively EnDat mating connector of the synchronous servo motor series JL and JK can be ordered from Jetter AG by supplying the following particulars: Article no. 15100069 Resolver / HIPERFACE...
  • Page 109 JetMove 225-480 14.2 EnDat 2.2 HIPERFACE-, EnDat Cable of Cable Confection No. 723 JetMove 2xx Shielding Motor (EnDat) (SUB-D Male (female, solder Connector X72) side) cable Shield Solder Side enclosure Mating wrap nut Connector seal and pull relief element shield case 360°...

  • Page 110: Power Supply Of The Encoder

    , there results a maximum cable length of I = 54.74 m or - at a cable length of 80 m - the following cross section is needed: 0.5 mm 2 By a double wiring arrangement, the cable length can be doubled. Jetter AG...

  • Page 111: Synchronous Serial Interface (Ssi)

    JetMove 225-480 14.3 Synchronous Serial Interface (SSI) 14.3 Synchronous Serial Interface (SSI) 14.3.1 Technical data Technical Data of the SSI Input Encoder types Multiturn absolute encoder Scanning up to 2 ms Transmission frequency 100 kHz 1 MHz Maximum cable length...

  • Page 112: Ssi Cable

    Use metallized enclosure only! Signal Clock + DATA + do not use Power supply 5 V, 200 mA max. Clock - DATA - do not use do not use Jetter AG...

  • Page 113: Incremental Encoder

    JetMove 225-480 14.4 Incremental Encoder 14.4 Incremental Encoder 14.4.1 Technical data Technical Data of the Incremental Encoder Input Encoder types Rotatory or linear encoders Scanning 62.5 µs Maximum counting 20 MHz frequency Maximum cable length 100 m Type of signal 5 V differential signals ...

  • Page 114: Incremental Encoder Cable

    Connect the shield with have a metric thread! the greatest possible surface area! Use metallized enclosure only! Signal K0 + K1 + K2 + Power supply 5 V, 200 mA max. K0 - K1 - K2 - do not use Jetter AG...

  • Page 115: Ordering Information

    JetMove 225-480 15 Ordering Information Ordering Information 15.1 List of Documentation The documents listed below have been supplied on the website of Jetter AG at http://www.jetter.de/Service Center for download. Programming jm2xx_at_jetcontrol_bi_xxxx_user_information.pdf User information on configuration and operation of the JetMove 2xx series at the JetControl 24x Article no.
  • Page 116 15 Ordering Information JetWeb Jetter AG...
  • Page 117 JetMove 225-480 Appendix Appendices Jetter AG...
  • Page 118 Appendices JetWeb Jetter AG...

  • Page 119: Appendix A: Recent Revisions

    JetMove 225-480 Appendix Appendix A: Recent Revisions Appendix Style and spelling have been revised. Jetter AG...

  • Page 120: Appendix B: Glossary

    (lat. interferre - to carry in) Superposition of waves. JetMove 225-480 JetMove 2xx identifies a product series of digital servo amplifiers by Jetter AG. The extension represents the following features: – 225 identifies a rated current of 25 A; – 480 identifies an operating voltage of 480 V max.
  • Page 121 A high-speed memory for a group of bits placed in a microprocessor or in another electronic device where data can be buffered for a specific purpose. On Jetter controllers, usually, these are 32 bit wide storage positions in a remanent RAM.

  • Page 122: Appendix C: List Of Abbreviations

    HIPERFACE High Performance Interface: Interface definition by Sick AG Hertz International Electrotechnical Commission International Protection JX2-SBK1 Jetter Extended Module 2 - System buscable 1. The 2 stands for PROCESS-PLC and JetControl 200 Light Emitting Diode Speed Protective Earth PELV Protective Extra Low Voltage...
  • Page 123 Shielding of SUB-D connectors in conformity with EMC standards Fig. 3: EMC-compatible connection of motor cables Fig. 4: Rear and front view of the JetMove 225-480 enclosure with mounting hole Fig. 5: Mounting dimensions of the JetMove 225-480 (in mm) Fig.
  • Page 124 Motor Installation - checking Power supply Intended conditions of use Convection Corrosion Counting input (option) JetMove 225-480 - LEDs Damages in transit and storage LEDs at JetMove 225-480 Degree of protection LEDs of the Ethernet interface Description of symbols Diagnostics...
  • Page 125 JetMove 225-480 Appendix Motor protection Hot surfaces Motor winding isolation Mechanic force Potentially explosive atmosphere 19 Mounting dimensions Resolver cable Mounting position Cable confection # 23 Operating altitude Safe Standstill (option) Operating conditions Scope of delivery Ordering information Setting the IP address...
  • Page 126 Sales: +49 7141 2550-484 Hotline: +49 7141 2550-444 Internet: http://www.jetter.de E-mail: sales@jetter.de Jetter Subsidiaries Jetter (Schweiz) AG Jetter USA Inc. Henauer Straße 2 13075 US Highway 19 North CH -9524 Zuzwil Florida - 33764 Clearwater Switzerland U.S.A. Phone: +41 71 91879-50...

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