Jetter JM-215B-480 User Manual
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Jetter JM-215B-480 User Manual

Digital servo amplifier
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User Manual
JM-215B-480 - Digital Servo Amplifier
60874944
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Summary of Contents for Jetter JM-215B-480

  • Page 1 User Manual JM-215B-480 - Digital Servo Amplifier 60874944 We automate your success.

  • Page 2: Application

    Item # 60874944 Rev. 2.11 March 2019 / Printed in Germany Jetter AG reserve the right to make alterations to its products in the interest of technical progress. These alterations will not necessarily be documented in every single case. This user manual and the information contained herein have been compiled with due diligence.
  • Page 3 JetMove 215B-480 Introduction How to Contact us: Jetter AG Graeterstrasse 2 71642 Ludwigsburg Germany Phone - Switchboard: ++49 7141/2550-0 Phone - Sales: ++49 7141/2550-433 Phone - Technical Hotline: ++49 7141/2550-444 Fax: ++49 7141/2550-484 E-Mail - Sales: sales@jetter.de E-Mail - Technical Hotline: hotline@jetter.de...

  • Page 4: Application

    Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG. Therefore, the operating company is recommended to have the instruction of the persons concerned confirmed in writing.
  • Page 5 This sign is to warn you of material damage due to applying hard blows or shocks to the motor flange and shaft. This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings. It also identifies requirements necessary to ensure faultless operation. Important Jetter AG...
  • Page 6 Automatically running processes or results to be achieved are marked by this arrow. Reference to PC keyboard and HMI keys. This symbol informs you of additional references (data sheets, literature, etc.) associated with the given subject, product, etc. It also helps you to find your way around this manual. Jetter AG...

  • Page 7: Table Of Contents

    Notes on Safety as regards Commissioning Notes on decommissioning Operating Conditions Physical Dimensions Technical Data Electrical Specifications Motor Protection 5.2.1 Built-in thermal sensor 5.2.2 I²t calculation 5.2.3 Motor overload protection according to UL Drive Controller Structure Description of Connections Power Supply Connection Jetter AG...
  • Page 8 Connection diagram External Ballast Resistor and DC Link Connection Digital Inputs, Logic Power Supply Connection Details for Digital Outputs Jetter System Bus 7.9.1 Specifications of the Jetter system bus cable Status Monitoring Diagnostics Error Messages Alarms Connection Diagrams Analog Input (Option) 11.1...
  • Page 9 Demands on the safety system 13.5.1 Control variants for "Safe Standstill" 13.5.2 Application 1 13.5.3 Application 2 13.5.4 Application 3 13.5.5 Application 4 13.6 Block Diagram of the JM-215B-480 with the "Safe Standstill" Function Counting Input (Option) 14.1 Function 14.2 EnDat 2.2 14.2.1 Technical data...
  • Page 10 Table of Contents Appendix Appendix A: Recent Revisions Appendix B: Differences between JetMove 215-480 and JetMove 215B-480 Appendix C: Glossary Appendix D: List of Abbreviations Appendix E: Index of Illustrations Appendix F: Index Jetter AG...

  • Page 11: Safety Instructions

    The digital servo amplifier JetMove 215B-480 is not a safety-relevant device according to the machinery directive 2006/42/EG. Therefore, using this servo amplifier for safety-relevant applications as regards safety of persons is neither adequate nor permitted. Jetter AG...

  • Page 12: Qualified Personnel

    The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 215B-480. Any liability on the part of Jetter AG for any damages resulting from the use of non original parts and equipment is excluded.

  • Page 13: Disposal

    Please follow the information given in chapter 1.3 "Residual Dangers", page 16. Malfunctions or other damages are to be reported to a responsible person at once. Secure the digital servo amplifier JetMove 215B-480 against misuse or accidental use. Jetter AG...

  • Page 14: Information Signs And Labels

    A durable connection with the power supply of the digital servo amplifier JetMove 215B-480 has to be provided. • Correct cabling of the PE (GND) bus according to the connection diagram (cf. chapter 10 "Connection Diagrams", page 83) has to be carried out. Jetter AG...
  • Page 15 If, in spite of this, an earth-leakage current breaker is installed, it will switch off the digital servo amplifier JetMove 215B-480, although there is no fault. If an earth-leakage current breaker has to be integrated into the JetMove 215B-480, an isolating transformer has to be applied. Jetter AG...

  • Page 16: Residual Dangers

    Do by no means touch the enclosure of the digital servo amplifier JetMove 215B-480 near the internal heat sink during operation and during the cooling-off period after switching off the device. Ensure that no temperature sensitive parts are attached to the digital servo amplifier JetMove 215B-480. Jetter AG...
  • Page 17 Make sure that hazards to persons are precluded even when the drive is moving unintentionally. Do not remove any guards. Do not wear gloves, lest they should get caught in the rotating shaft Never touch a rotating drive shaft. Warning Jetter AG...

  • Page 18: Hazards After Power Has Been Turned Off

    Always wait at least 10 minutes after switching off the device before taking the following actions: – Touching the screws of the terminals X1, X62 and X63; – Disconnecting the terminals and touching the contacts. Jetter AG...

  • Page 19: Instructions On Emi

    . Follow the instructions given in Application Note 016 "EMC-Compatible Installation of the Electric Cabinet" published by Jetter AG. The following instructions are excerpts from Application Note 016: On principle, physical separation should be maintained between signal and power lines.
  • Page 20 Only use metallised connectors, e.g. SUB-D with metallized housing. Make sure that the strain relief is directly connected with the housing here as well (see Fig. 2). Fig. 2: Shielding of SUB-D connectors in conformity with EMC standards Jetter AG...
  • Page 21 When doing so, grounding must be implemented in a way that the unshielded portion of the cable is as short as possible. Mating Connector Cable Strap Motor Cable Fig. 3: EMC-compatible connection of motor cables Jetter AG...
  • Page 22 1 Safety Instructions Jetter AG...

  • Page 23: Installation Of The Jetmove 215B-480

    Thermostatic motor circuit-breaker; refer to chapter 7 "Description of Connections", page 45 • Mounting screws, 2 pcs.; refer to fig. 5, page 33 Note: If you are not sure which accessories you will need, please contact Jetter AG. Jetter AG...

  • Page 24: Mechanical Installation

    Drill the holes and cut the respective threads into the panel. Screw the corresponding fitting bolts into the thread by approximately half of their length. By means of the oblong holes in the rear plate, hang up the JetMove 215B-480 by the fitting bolts; then screw them tightly. Jetter AG...
  • Page 25 JetMove 215B-480 2.2 Mechanical Installation Fig. 4: Rear and front view of the JetMove 215B-480 enclosure with mounting holes Jetter AG...

  • Page 26: Electrical Installation

    Observe the max. tightening torque, see appendix G. To connect resolvers or power units you can use prefabricated cables available from Jetter or opt for self-made cables. For details see chapter 7 "Description of Connections", page 45. To ensure that installation is carried out in conformance with EMC regulations, the following items have to be observed especially: –...

  • Page 27: Checking The Installation

    Please take into account the information on residual dangers given in chapter 1.3.2 "Hazards after POWER has been turned OFF", page 18. Before carrying out installation and maintenance jobs, separate the servo amplifier JetMove 215B-480 and all connected devices from the mains (pull out the mains plug). Jetter AG...

  • Page 28: Notes On Safety As Regards Commissioning

    Each commissioning, even a short functional test, always has to be carried out with a PE (GND) bus correctly connected. Notes on decommissioning Before returning the device, remove the cable strap serving as strain relief and motor cable shield. Jetter AG...

  • Page 29: Operating Conditions

    Operating altitude up to 1,000 m above sea DIN EN 50178 level. 1,000 to 2,500 m above sea level with derating of 1.5 % per 100 m Jetter AG...
  • Page 30 Measures to avoid damages in transit and storage: The packaging material and the storage place are to be chosen in a way that the values given in the above table “Operating Parameters" on page 29 are kept to. Jetter AG...
  • Page 31 Frequency range 80 ... DIN EN 61000-4-3 modulated 1,000 MHz; DIN EN 61800-3 Test field strength 10 V/m AM 80 % at 1 kHz Criterion A Contact discharge: DIN EN 61800-3 Test peak voltage 6 kV DIN EN 61000-4-2 Criterion B Jetter AG...
  • Page 32 Test voltage 10 V DIN EN 61000-4-6 AM 80 % at 1 kHz Criterion A Burst (fast transients) Test voltage 1 kV DIN EN 61800-3 tr/tn 5/50 ns DIN EN 61000-4-4 Repetition frequency 5 kHz Criterion B Jetter AG...

  • Page 33: Physical Dimensions

    JetMove 215B-480 4 Physical Dimensions Physical Dimensions 283.9 278.7 Fig. 5: Physical dimensions of the JetMove 215B-480 (in mm) Jetter AG...
  • Page 34 4 Physical Dimensions Jetter AG...

  • Page 35: Technical Data

    45 °C Peak current for a max. period of 5 minutes: = 30 A (The duration depends on the temperature of the heat sink) See “Note 1!” on page 38. Continuous output 5.5 kW (7.49 hp) Jetter AG...
  • Page 36 For this, see “Connection of External Ballast Resistor and DC Link Circuit of Another JM-215B-480" on page 64 Residual voltage To avoid hazard of electrical shock wait at least 7 minutes after switching-off the...
  • Page 37 Load current none Electrical isolation Short-circuit proof, overload, overvoltage, Protective circuit overtemperature protection - 1.5 V Protection against inductive loads Type V supply Signal voltage ON Power loss P Output stage: 250 W max. Logic circuit: 20 W max. Jetter AG...
  • Page 38 45 °C at the heat sink. Note 2! A line filter can supply several digital servo amplifiers, as long as I (line filter current) is greater than the total current required by all connected servo amplifiers. Jetter AG...

  • Page 39: Motor Protection

    1.2.3 "Earthing procedure", page 14. Danger Compatible Synchronous Servo Motors Motor types Jetter motor types JL, JK, and JH, and Bautz motor types M and F. Please refer to "Jetter Motor Catalog" or contact the sales department of Jetter AG.

  • Page 40: I²T Calculation

    The time till error stop (x = 100 %) is a result of the following formula: rated current   × – – ---------------------------------------------------- -   average motor current After reset, the values of the important parameters are: Nominal current: 15 A Overload factor: Motor time constant 1,800 s (30 min) Jetter AG...

  • Page 41: Motor Overload Protection According To Ul

    Because of the fact that after reset the motor overload calculation always starts with zero, the result is wrong if the motor is already hot when the digital servo amplifier JetMove 215B-480 is switched on (i. e. at the time of connecting the 24 V logic power supply). Important Jetter AG...
  • Page 42 5 Technical Data Jetter AG...

  • Page 43: Drive Controller Structure

    JetMove 215B-480 Drive Controller Structure Fig. 7: Block diagram of drive controller structure Jetter AG...
  • Page 44 – Sampling interval T 62.5 µs Sine-cosine sensor (multi- and single-turn): – Interface HIPERFACE – Resolution of absolute position 15 bits per revolution – Resolution of velocity pickup 20 bits per revolution – Sampling interval T 62.5 µs Jetter AG...

  • Page 45: Description Of Connections

    Wiring Terminal X1 • AC 400 ... 480 V between the power lines PE (GND) PE / GND conductor yellow/green Core 3 Line Voltage 3 Core 2 Line Voltage 2 Core 1 Line Voltage 3 Fig. 8: Power supply connection Jetter AG...

  • Page 46: Motor Connection

    Important! Measures to avoid oscillation and blocking of the motor: Avoid mixing-up of phase cables, resp. be sure to connect the phase cables according to pin assignment. Jetter AG...

  • Page 47: Assignment And Specifications

    300 mm longer than the wires of the motor. Note! A free-wheeling diode is needed, in case it has not been integrated in the motor. 24 V In Jetter motors, free-wheeling diodes have not been integrated! Recommended diode type: 1N4002 Connect the shield with a Strain relief...

  • Page 48: Motor Power Cable With Mating Connector Sc

    The motor power cable with mating connector SC for the Jetter motor types JL2, JL3, JL4, JK5, JK6, JH2, JH3, JH4 and JH5 can be purchased from Jetter AG. It is equipped with the respective motor mating connector and can be ordered by...
  • Page 49 Connect both sides of the shield with the greatest possible surface area! Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE (GND) yellow-green PE/GND grounding Dimensions of the motor mating connector are specified in millimeters. Jetter AG...
  • Page 50 Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE conductor X10.BRAKE2 Brake + X10.GND Brake - Dimensions of the motor mating connector are specified in millimeters. Jetter AG...

  • Page 51: Motor Power Cable With Mating Connector Sm

    The motor power cable with mating connector SM, matching the JL5 to JL8 and JK7 Jetter motor types, can be obtained from Jetter AG. It is equipped with the respective motor mating connector and can be ordered by supplying the following cable confection numbers (KABEL-KONF-Nr.):...
  • Page 52 Use metallized housing only! Wire Number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE (GND) yellow-green PE / GND conductor Dimensions of the motor mating connector are specified in millimeters. Jetter AG...
  • Page 53 Use metallized housing only! Wire number Signal X62.U2 Phase 1 X62.V2 Phase 2 X62.W2 Phase 3 X62.PE yellow-green PE / GND (GND) conductor X10.BRAKE2 Brake + X10.GND Brake - Dimensions of the motor mating connector are specified in millimeters. Jetter AG...

  • Page 54: Connection Assignment Of Terminal Box

    7 Description of Connections 7.2.5 Connection assignment of terminal box Connection Assignment of Terminal Box for Jetter Motor Types Field Wiring Terminals Motor Terminal Box - Terminal Assignment of the Amplifier X62.U2 Pin 1 Phase 1 X62.V2 Pin 2 Phase 2 X62.W2...

  • Page 55: Resolver Connection

    7.3.2 Resolver cable with mating connector Note! The resolver respectively HIPERFACE mating connector of the Jetter motor types JL, JK and JH and can be ordered from Jetter AG by supplying the following particulars: Article no. 15100069 Resolver / HIPERFACE...
  • Page 56 Cosine - blue Sine - yellow Sine + green R1R (exciter pink winding +) R2L (exciter gray winding -) white (thermal sensor) brown (thermal sensor) unassigned 9 - 12 Dimensions of the resolver mating connector are specified in millimeters. Jetter AG...

  • Page 57: Hiperface Connection

    7.4.2 HIPERFACE cable with mating connector Note! The resolver respectively HIPERFACE mating connector of the Jetter motor types JL, JK and JH and can be ordered from Jetter AG by supplying the following particulars: Article no. 15100069 Resolver / HIPERFACE...
  • Page 58 7 Description of Connections HIPERFACE mating connector (solder side) Solder 10 2 Side Fig. 13: RC series HIPERFACE mating connector (internal thread M23) Jetter AG...
  • Page 59 DATA - (RS-485) gray DATA + (RS-485) pink blue Power supply (7 through 12 V) Thermal sensor black Thermal sensor Pin 9 and pin 12 are short-circuited Dimensions of the HIPERFACE mating connector are specified in millimeters. Jetter AG...

  • Page 60: Sin-Cos Encoder Connection

    7.5.1 Adapter An adapter is needed for connecting a sin-cos encoder. This adapter can be obtained from Jetter AG by the following specification: JM-200-ENC-ADAP (Article no. 10000430) Another 9-pin SUB-D connector of the encoder cable can be connected to this adapter.

  • Page 61: Connection Diagram

    JetMove 215B-480 7.5 Sin-Cos Encoder Connection 7.5.3 Connection diagram Fig. 14: Sin-cos encoder connection with adapter Jetter AG...
  • Page 62 Connect shield with the greatest possible surface have a metric thread! area! Use metallized housing only! Signal Sine + Reference sine Cosine + Reference cosine Index + Reference index Power supply (5 V - 100 mA max.) unassigned Jetter AG...
  • Page 63 If necessary, the encoder supply cords have to have a greater diameter. If a motor temperature sensor is not used, the inputs have to be short- circuited at the adapter, so the JetMove 2xx will not give an error message. Jetter AG...

  • Page 64: External Ballast Resistor And Dc Link Connection

    7 Description of Connections External Ballast Resistor and DC Link Connection Connection of External Ballast Resistor and DC Link Circuit of Another JM-215B-480 Field Wiring Terminals X63 Connector Pin Assignment Negative pole of the DC link voltage Positive pole of the DC link voltage...
  • Page 65 For the use of the internal ballast resistor the terminal BRint and one BRc terminal of X63 have to be connected. This is the standard wiring of the JetMove 215B-480 in delivered condition by Jetter AG. JetMove 215B-480 is measuring the load of the ballast resistor and sets a warning bit, if the ballast load reaches a specific value.
  • Page 66 For this reason, error detection in this fault condition (F 06) has to be deactivated. Instead, overload monitoring has to be carried out externally at the braking resistor (e.g. by means of the thermal sensor). Important Jetter AG...
  • Page 67 Important! equirements on the coupling of DC link circuits: Before connecting a coupled JetMove 215B-480, completely connect all wires of X63. Otherwise the device could be damaged! Do not couple more than three JetMove 215B-480. Jetter AG...
  • Page 68 The maximum cable length between two JetMove 215B-480 devices is 0.5 m. It is also possible to combine coupled DC links with external ballast resistors. In this case, it is important to use identical resistors and cables for all coupled JetMove 215B-480. Jetter AG...

  • Page 69: Digital Inputs, Logic Power Supply

    Depending on the • DC 24 V limit switch parameter setting, this • 7.5 mA max. (input) input is used as a • Operating point: negative limit switch. < 6 V low, > 15 V high NC or NO contact Jetter AG...
  • Page 70 A free-wheeling diode is logic. necessary if not integrated in the motor already. In Jetter motors, free- wheeling diodes have not been integrated! Recommended diode type: 1N4002 is connected to the GND of the control system For connection diagram please refer to “Connection Diagrams", page 83.

  • Page 71: Connection Details For Digital Outputs

    Digital output signals For more information refer to (PNP outputs) “Digital outputs", page 37. Common ground Ground is connected to the GND of the control system Load Load Load Load 24 V Fig. 18: Connection details for digital outputs Jetter AG...

  • Page 72: Jetter System Bus

    7 Description of Connections Jetter System Bus The Jetter system bus is used for connecting the JetMove 215B-480 to the PLC and to other JetMoves or Jetter PLC modules. The system bus input BUS-IN is a 9-pin SUB-D male connector, while the output BUS-OUT is a 9-pin SUB-D female connector.
  • Page 73 JetMove 215B-480 7.9 Jetter System Bus Allowed Cable Lengths Baud Rate Max. Cable Max. Tap Line Max. Overall Tap Length Length Line Length 1 MBaud 30 m 0.3 m 500 kBaud 100 m 39 m 250 kBaud 200 m 78 m...
  • Page 74 7 Description of Connections Jetter AG...

  • Page 75: Status Monitoring

    The drive controller can be switched SWITCHED ON DC link monitoring is activated. OPERATION_ENABLED The drive controller is enabled. QUICK STOP ACTIVATED A quick stop has been activated. The drive was decelerated to n = 0 and then locked. Jetter AG...
  • Page 76 M < 0, n < 0 --> quadrant III Mode of operation - Motor M > 0, n < 0 --> quadrant IV Mode of operation - Generator Positive current limit has been reached Negative current limit has been reached Jetter AG...

  • Page 77: Diagnostics

    Overvoltage in the A DC link voltage – Immediate – Check input power DC link >850 V has been motor power supply detected. disable – If the motor is used as generator, reduce the regenerating power – Acknowledge failure Jetter AG...
  • Page 78 – Acknowledge failure F 11 Current overrange A current – Immediate – Reduce Kp of the temporarily too motor power current controller by 10 high has been disable to 20 % detected. – Acknowledge failure Jetter AG...
  • Page 79 (max. – Check reference actuated tripped torque) position – Acknowledge failure – Return the axis to a position within the machine travel limits (monitoring of hardware limit switches is re- enabled automatically at entering this range) Jetter AG...
  • Page 80 F 29 Mains power too The average – Immediate – Acknowledge failure high mains power of motor power – Reduce the average the 400/480 V disable load of the motor supply has been too high. Jetter AG...
  • Page 81 – Acknowledge failure with results being guaranteed. F 42 Malfunctioning of Encoder – Immediate – Check the encoder line encoder 2 (only for breakage or motor power and all plug-in the option CNT) initialization error disable connections – Acknowledge failure Jetter AG...

  • Page 82: Alarms

    Alarms If the dot in the display is flashing, one or several alarms have been recognized. Please check in the Motion Setup or by issuing the motion instructions in the controller program which alarm is active. Jetter AG...

  • Page 83: Connection Diagrams

    BRAKE 1 Please Note! BRAKE 2 A free-wheeling diode is needed, if it has not been integrated in the motor. DC24V In Jetter motors, free- wheeling diodes have been integrated! 3 x AC 400 V Motor Recommended diode type: 1N4002...
  • Page 84 Please Note! 24 V 0,6 A BRAKE 1 A free-wheeling diode is needed, BRAKE 2 if it has not been integrated in the motor. In Jetter motors, free- wheeling diodes have been DC24V integrated! Recommended diode type: 1N4002 3 x AC 400 V...
  • Page 85 JetMove 215B-480 Key to the connection diagrams: Line filter (optional) (refer to “Line filter" on page 36) Mains protection (refer to “Overload protection" on page 35) Motor Motor holding brake (optional) Resolver or HIPERFACE encoder Motor overtemperature protection Jetter AG...
  • Page 86 Jetter AG...

  • Page 87: Analog Input (Option)

    Function For the digital servo amplifier JetMove 215B-480, an optional integrated analog input card can be ordered (article designation of the device: JM-215B-480 ... -IA1). This card supplies an analog input of a 12-bit resolution. The converted value of the measured voltage can be read by a register of the JetMove in the PLC program or processed by the firmware of the JetMove in an additional controller.

  • Page 88: Description Of Connections

    Connect shield with the greatest possible surface area! Use metallized housing only! Signal Analog signal (0 - 10 V to pin 6) 6 - 9 Analog GND (connected to earth in the device) 2 - 5 Do not use Jetter AG...

  • Page 89: Ethernet Interface (Option)

    For the JetMove 215B-480, an optional integrated Ethernet interface can be ordered (article designation of the device: JM-215B-480...-OEM). This allows for the JetMove 215B-480 to be addressed by the controller via Ethernet instead of the Jetter system bus. Functional Equipment...

  • Page 90: Connection Between The Jetmove 215-480

    • JetControl to PC • JetControl to JetMove...-OEM • etc. Note! Terminals with infrastructure components (e.g. switch) have to be interconnected via straight-through cables: • PC to switch • JetControl to switch • JetMove...-OEM to switch • etc. Jetter AG...

  • Page 91: Logic Circuit Leds, Switches

    LEDs (red = ERR, green = RUN) are There is no valid operating system of flashing. the Ethernet interface available. The red LED (ERR) and the green LED Fatal operating system error of the (RUN) are flashing alternately during Ethernet interface. runtime. Jetter AG...

  • Page 92: The Dip Switches

    If, at activating the JetMove 215B-480...-OEM, the DIP switches 1 through 8 are in "ON" position, the JetControl has got the IP address saved in the configuration memory. The configuration memory can be accessed by means of the "/System/cfgvar.ini" file or registers 10131 through 10145. Jetter AG...
  • Page 93 Value Used in Registers Meaning the Example 10100 Saving the configuration values 10131 Version number 10132 IP address MSB 10133 IP address 3SB 10134 IP address 2SB 10135 IP address LSB 10136 Subnet mask MSB 10137 Subnet mask 3SB Jetter AG...

  • Page 94: Ip Address Taken From The Switch Position

    To make up the IP address, the position of DIP switches 1 through 8 is read in once during the start-up procedure. The actual settings of DIP switches 1 through 8 can be read out of register 10180. Jetter AG...

  • Page 95: Safe Standstill (Option)

    Safe Standstill (Option) For the digital servo amplifier JetMove 215B-480, an optional integrated card for the "Safe Standstill" and "Safe Restart Inhibit" function can be ordered (designation of the article: JM-215B-480...-S1). 13.1 Introduction The option "Safe Standstill" serves for safe de-energising of the motor, if personal or material damage caused by a moving or inadvertently started motor is to be safely prevented.

  • Page 96: Motion System Jm-215B-480-S1

    Control cabinet Fig. 22: Motion system using a servo JM-(D)2xx servo amplifier The digital servo amplifier JM-215B-480 has been designed for being installed in a control cabinet. The energy for driving a motor is supplied by a one-phase mains system. Further, an extra-low safety voltage of 24 V supplies the control electrics. Via various inputs and outputs of a digital signal interface, communication with higher- level control elements is established;...

  • Page 97: Safety Instructions

    Safe Standstill according to PL "e" to EN ISO 13849-1 • Restart inhibit according to EN 954-1, category 3, and IEC 61508 SIL2 • Restart inhibit according to EN 954-1, category 4, and IEC 61508 SIL3 • Restart inhibit according to PL "e" to EN ISO 13849-1 Jetter AG...

  • Page 98: Control Variants For "Safe Standstill

    1 ms and a repetition frequency of 100 Hz. At applying a control logic with OSSD signals, errors (e.g. short circuits or shorts between contacts) can be recognized by the logic circuit itself, and they will lead to switching off both signal ways. Jetter AG...
  • Page 99 The following signal waveforms are accepted by the OSSD signals without triggering an error message: 24 V <1.3 ms >7.0 ms Fig. 23: Example: OSSD-signal waveform, single pulse 24 V <0.8 ms 0.5 ms <0.8 ms >7.0 ms Fig. 24: Example: OSSD-signal waveform, dual pulse Jetter AG...

  • Page 100: Application

    Following this example, "Safe Standstill" (according to EN 954-1 Category 1) with Stop Category 0 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 1. Jetter AG...

  • Page 101: Application

    Following this example, "Safe Standstill" (according to EN 954-1 Category 2) with Stop Category 0 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 2. Jetter AG...
  • Page 102 Following this example, "Safe Standstill" (according to EN 954-1 Category 3) with Stop Category 0 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 3. Jetter AG...
  • Page 103 Following this example, "Safe Standstill" (according to EN 954-1 Category 1) with Stop Category 1 (according to EN 60204) can be set up, if all safety devices involved also meet the requirements of Category 1. Yet, the Safety Limited Acceleration (SLA) standard is not met. Jetter AG...
  • Page 104 13 Safe Standstill (Option) 13.6 Block Diagram of the JM-215B-480 with the "Safe Standstill" Function In the following figure, the most important components of the digital servo amplifier JetMove 215B-480 with the option -S1 ("Safe Standstill") are illustrated: Switched mode...
  • Page 105 14 per hour (several million years). Out of these, only 6 out of 15 cases lead to jerking. This means that practically, there is no possibility of this to happen. Moreover, the IGBTs are continually being checked at each commutation. Jetter AG...
  • Page 106 13 Safe Standstill (Option) Jetter AG...

  • Page 107: Function

    Counting Input (Option) 14.1 Function For the digital servo amplifier JetMove 215B-480, an optional integrated counter card can be ordered (article designation of the device: JM-215B-480...-CNT). It supplies a counting input equipped with the following interface: • EnDat 2.2 by Heidenhain •...

  • Page 108: Description Of Connections

    14.2.3 EnDat cable with mating connector Note! The resolver, HIPERFACE, respectively EnDat mating connector of the Jetter motor types JL, JK and JH and can be ordered from Jetter AG by supplying the following particulars: Article no. 15100069 Resolver / HIPERFACE...
  • Page 109 Clock - (RS-485) gray Clock + (RS-485) pink blue 5 V power supply 200 mA max. unassigned black unassigned Pin 9 and pin 12 are short-circuited (thermal sensor HIPERFACE) The measurements of the EnDat mating connector are specified in millimeters. Jetter AG...

  • Page 110: Power Supply Of The Encoder

    , there results a maximum cable length of I = 54.74 m or - at a cable length of 80 m - the following cross section is needed: A = 0.5 mm By a double wiring arrangement, the cable length can be doubled. Jetter AG...

  • Page 111: Synchronous Serial Interface (Ssi)

    • Material: Copper • Temperature class: 60 °C • Maximum cable length: 100 m Dependent on the encoder type, the transmission frequency has to be reduced due to the signal runtimes in long cables. Jetter AG...

  • Page 112: Ssi Cable

    Connect shield with the have a metric thread! greatest possible surface area! Use metallized housing only! Signal Clock+ DATA + do not use Power supply 5 V, 200 mA max. Clock- DATA - do not use do not use Jetter AG...

  • Page 113: Incremental Encoder

    0 V and power supply • The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area. • Material: Copper • Temperature class: 60 °C • Maximum cable length: 100 m Jetter AG...

  • Page 114: Incremental Encoder Cable

    Connect shield with the have a metric thread! greatest possible surface area! Use metallized housing only! Signal K0 + K1 + K2 + Power supply 5 V, 200 mA max. K0 - K1 - K2 - do not use Jetter AG...

  • Page 115: Ordering Information

    JetMove 215B-480 15 Ordering Information Ordering Information 15.1 List of Documentation The documents listed below have been supplied on the website of Jetter AG at http:/ /www.jetter.de/Support for download. Programming jetmove_2xx_at_jetcontrol_bi_xxxx_user_information.pdf User information on configuration and operation of the JetMove 2xx series at the JetControl 24x Article no.
  • Page 116 15 Ordering Information Jetter AG...

  • Page 117: Appendix

    JetMove 215B-480 Appendices Appendix Jetter AG...
  • Page 118 Appendices Jetter AG...

  • Page 119: Appendix A:recent Revisions

    JetMove 215B-480 Appendices Appendix A:Recent Revisions Appendix Chapter Remarks Revised Added Deleted  Reference to Package Insert 2 Appendix G  Package Insert 2: Max. tightening torque 3 Nm Jetter AG...

  • Page 120: Appendix B: Differences Between Jetmove 215-480 And Jetmove 215B-480

    (see “External Ballast Resistor and DC Link Connection” on page 64). The servo amplifier JM-215B-480 can only be operated with firmware versions 2.11.0.0 upwards. When older versions are used, the servo amplifier will issue an error message.

  • Page 121: Appendix C: Glossary

    (lat. interferre - to carry in) Superposition of waves. JetMove 215B-480 JetMove 2xx identifies a product series of digital servo amplifiers by Jetter AG. The extension represents the following features: – 215 identifies a rated current of 15 A; – 480 identifies an operating voltage of 480 V max.
  • Page 122 A high-speed memory for a group of bits placed in a microprocessor or in another electronic device where data can be buffered for a specific purpose. On Jetter controllers, usually, these are 32 bit wide storage positions in a remanent RAM.

  • Page 123: Appendix D: List Of Abbreviations

    High Performance Interface. Interface definition by SICK AG Hertz International Electrotechnical CommissionInternational Electrotechnical Commission International ProtectionDegree of protection JX2-SBK1 Jetter Extended Module 2 - System buscable 1. The 2 stands for PROCESS-PLC and JetControl 200 Light Emitting Diode Speed Protective Earth PELV...

  • Page 124: Appendix E: Index Of Illustrations

    Fig. 28: Application 4 Fig. 29: Block diagram JetMove 215B-480 with the "Safe Standstill" function Fig. 30: Possible rotation angle in case of defective IGBTs Fig. 31: View on RC series mating connector of the EnDat (internal thread M23) Jetter AG...

  • Page 125: Appendix F: Index

    Modifications Drive controller specification Motor braking circuit A free-wheeling diode is required! Motor power cable Earthing procedure Cable confection no. 201 Electrical specifications Cable confection no. 202 Cable confection no. 24.1 EnDat cable specification Cable confection no. 26.1 Jetter AG...
  • Page 126 Sin-cos encoder (connection) SSI cable Password Configuration memory System bus cable Cable confection no. 530 Physical dimensions Specification Pollution degree Protection class PWM frequency Technical data Terminal box of the motor Qualified personnel Vibration resistance Reference variables Repairs Wiring diagram Jetter AG...
  • Page 127 JM-2xx - Package Insert 2 Customer information Jetter AG will provide you with the following important installation instructions for the tightening torque so that the PE bolt (1) does not become loose or even break off. Maximum tightening The nut of the PE bolt (1) may only be tightened up to a maximum tightening torque torque of 3 Nm.
  • Page 128 Jetter AG Graeterstrasse 2 71642 Ludwigsburg | Germany Phone +49 7141 2550-0 Fax +49 7141 2550-425 info@jetter.de www.jetter.de We automate your success.

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