Jetter JetMove 208-480 User Manual
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Jetter JetMove 208-480 User Manual

Digital servo amplifier
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User Manual
JM-208-480 - Digital Servo Amplifier
60870619
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  • Page 1 User Manual JM-208-480 - Digital Servo Amplifier 60870619 We automate your success.
  • Page 2 April 2020 / Printed in Germany Translation of the original manual in German language. Jetter AG reserves the right to make alterations to its products in the interest of technical progress. These alterations need not be documented in every single case.
  • Page 3 E-Mail - Sales: sales@jetter.de E-Mail - Technical Hotline: hotline@jetter.de Internet Address: http://www.jetter.de This User Manual is an Integral Part of the JetMove 208-480: Model: Serial no.: Year of construction: Order no.: To be entered by the customer: Inventory no.: Place of operation:...
  • Page 4 Introduction Significance of this User Manual This user manual is an integral part of the digital servo amplifier JetMove 208-480. • Therefore it must be kept in a way that it is always at hand until the digital servo amplifier JetMove 208-480 will be disposed of.
  • Page 5 JetMove 208-480 Introduction Description of Symbols This sign is to indicate a possible impending danger of serious physical damage or death. DANGER This sign is to indicate a possible impending danger of light physical damage. This sign is also to warn you of material damage.
  • Page 6 Automatically running processes or results to be achieved are marked by this arrow. PC and user interface keys. This symbol informs you of additional references (data sheets, literature, etc.) associated with the given subject, product, etc. It also helps you to find your way around this manual. Jetter AG...

  • Page 7: Table Of Contents

    Residual Dangers 1.3.1 Hazards During Operation 1.3.2 Hazards after POWER has been Turned OFF Instructions on EMI Installing the JetMove 208-480 Scope of Delivery Mechanical Installation Electrical Installation Checking the Installation Notes on Safety as Regards the Installation Safety Instructions for Commissioning...
  • Page 8 11.3 Description of Connections Ethernet Interface (Option) 12.1 Description 12.2 Description of Connections 12.2.1 Connection between the JetMove 208-480...-OEM and a PC or JetControl 12.2.2 Connection between the JetMove 208-480...-OEM and a PC or JetControl through a Switch Jetter AG...
  • Page 9 JetMove 208-480 Table of Contents 12.3 Logic Circuit LEDs, Mode Selector 12.3.1 LEDs 12.3.2 The DIP Switches 12.4 Setting the IP Address 12.4.1 Default IP Address 12.4.2 IP Address Taken out of the Configuration Store 12.4.3 IP Address Taken out of the Switch Position...
  • Page 10 Table of Contents Jetter AG...

  • Page 11: Safety Instructions

    Do not apply a voltage to the digital servo amplifier JetMove 208-480 that is higher than the prescribed operating voltage. Each of the three phases of the digital servo amplifier JetMove 208-480 has got an operating voltage ranging between AC 340 V and AC 530 V. Thus, the digital servo amplifier JetMove 208-480 comes under the EG Low Voltage Directive.

  • Page 12: Qualified Personnel

    The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 208-480. Any liability on the part of Jetter AG for any damages resulting from the use of non original parts and equipment is excluded.

  • Page 13: Disposal

    The environmental regulations for the respective country apply to disposing of the digital servo JetMove 208-480 amplifier on the operating company’s premises. You can disassemble the digital servo amplifier JetMove 208-480 into its main components by unscrewing it (aluminium heat sink and side plate, steel casing cover, electronic boards).

  • Page 14: Information Signs And Labels

    Damaged or unreadable information signs and labels have to be replaced. 1.2.3 Earthing Procedure Screw the enclosure of the digital servo amplifier JetMove 208-480 onto a highly conducting, earthed panel. Do only use the digital servo amplifier JetMove 208-480 at the three- phase, earthed industrial network (TN network, TT network with earthed neutral, 5,000 A max, symmetric rated current at 400 / 480 V + 10 %).
  • Page 15 JetMove 208-480 1.2 Ensure Your Own Safety Fig.: 1: Double earthing NOTICE Do not install an earth-leakage current breaker in the mains power supply circuit. If this advice is disregarded and an ELCB is installed, it will switch off the servo amplifier although there is no error.

  • Page 16: Residual Dangers

    WARNING Hot Surfaces! During operation, the surfaces, respectively the heat sinks of the digital servo amplifier JetMove 208-480 can heat up. The internal heat sink can reach temperatures of up to 85 °C. WARNING Do by no means touch the enclosure of the digital servo amplifier JetMove 208-480 near the internal heat sink during operation and during the cooling-off period after switching off the device.
  • Page 17 The digital servo amplifier JetMove 208-480 runs a servo motor. This servo motor moves mechanic parts or sharp edges. Therefore, failure or malfunctioning of the digital servo amplifier JetMove 208-480 can be dangerous for man or damage the manufacturing plant to an amount depending on the respective kind CAUTION of plant.

  • Page 18: Hazards After Power Has Been Turned Off

    – Disconnecting the terminals and touching the contacts. Instructions on EMI The digital servo amplifier JetMove 208-480 is intended for use in industrial surroundings. This module can cause radio interferences in residential areas. This module is operated at the operator's own risk.
  • Page 19 . Follow the instructions given in Application Note 016 "EMC-Compatible Installation of the Electric Cabinet" published by Jetter AG. The following instructions are excerpts from Application Note 016: On principle, physical separation should be maintained between signal and power lines.
  • Page 20 1 Safety Instructions Fig.: 2: Shielding of SUB-D connectors in conformity with the EMC standards Jetter AG...
  • Page 21 JetMove 208-480 1.4 Instructions on EMI If the shield cannot be attached to the connector directly, for example, with a screw type terminal: Shield and cable strap have to be connected with low impedance and at their greatest possible surface area to earthed surfaces. Earthing must be done in a way that keeps the unshielded part of the signal lines as short as possible.
  • Page 22 1 Safety Instructions Jetter AG...

  • Page 23: Installing The Jetmove

    • Thermostatic motor circuit-breaker; refer to chapter 7 "Description of Connections", page 47 • Mounting screws, 2 pcs.; refer to fig. 4, page 25 INFO If you are not sure which mounting accessories you require, please contact Jetter Jetter AG...

  • Page 24: Mechanical Installation

    Fix the cable strap serving as strain relief and motor cable shield next to connector X62 (see fig. 3, page 21). To ensure proper functioning of the JetMove 208-480 check whether the mounting plate in the electric cabinet is unpainted.
  • Page 25 JetMove 208-480 2.2 Mechanical Installation 71.5 DETAIL A Fig.: 4: Rear and front view of the JetMove 208-480 enclosure with mounting holes Jetter AG...

  • Page 26: Electrical Installation

    Observe the max. tightening torque, see appendix F. To connect resolvers or power units you can use prefabricated cables available from Jetter or opt for self-made cables. For details, see chapter 7 "Description of Connections", page 47. To ensure that installation is carried out in conformance with EMC regulations, the following items have to be observed especially: –...

  • Page 27: Checking The Installation

    Please take into account the information on residual dangers given in chapter 1.3.2 "Hazards after POWER has been Turned OFF", page 18. Before carrying out installation and maintenance jobs, separate the servo amplifier JetMove 208-480 and all connected devices from the mains (pull out the mains plug). Jetter AG...

  • Page 28: Safety Instructions For Commissioning

    These signal lines may only be connected with units that have got the ground potential of the DC 24 V power supply. The digital servo amplifier JetMove 208-480 has got a leakage current greater than 3.5 mA. In order to avoid electric shocks, a second protective earth conductor will be required.

  • Page 29: Operating Conditions

    JetMove 208-480 Operating Conditions Danger in the event that the operating parameters for the "Safe Torque Off" option of the JM-2xx-xxx...-S1 amplifiers are not complied with. Dangerous injuries can occur! DANGER For example from • electric shock because the electrical safety has been violated by not complying with the degree of pollution;...
  • Page 30 DIN EN 50178 amplitude of 0.075 mm DIN EN 60068-2-6 • 57 Hz ... 150 Hz: 1.0 g constant acceleration • 1 octave per minute, 10 frequency sweeps (sinusoidal), all three spatial axes Degree of protection IP20 DIN EN 60529 Jetter AG...
  • Page 31 JetMove 208-480 Operating Parameters Mounting position Vertical (refer to Fig. 4 page For sufficient air flow there must be a clearance of 100 mm above and below the device Electrical Safety Conditions Reference Class of protection DIN EN 50178 Dielectric strength...
  • Page 32 DIN EN 61000-4-3 modulated 80 ... 1,000 MHz; test field DIN EN 61800-3 strength 10 V/m AM 80 % at 1 kHz Criterion A Contact discharge: DIN EN 61800-3 Test peak voltage 6 kV DIN EN 61000-4-2 Criterion B Jetter AG...
  • Page 33 JetMove 208-480 Interference Immunity: Power Lines and Power Interfaces Parameter(s) Value Reference Conducted radio Frequency 0.15 ... 80 MHz DIN EN 61800-3 disturbances Test voltage 10 V DIN EN 61000-4-6 AM 80 % at 1 kHz Criterion A Burst (fast transients)
  • Page 34 3 Operating Conditions Jetter AG...

  • Page 35: Physical Dimensions

    JetMove 208-480 Physical Dimensions 283.9 278.7 Fig.: 5: Physical dimensions of the JetMove 208-480 (in mm) Jetter AG...
  • Page 36 4 Physical Dimensions Jetter AG...

  • Page 37: Technical Data

    JetMove 208-480 5.1 Electrical Specification Technical Data Electrical Specification Danger in the event that the Electrical Specification for the "Safe Torque Off (STO)" option of the JM-2xx-xxx...-S1 amplifiers are not complied with. Dangerous injuries can occur! For example from •...
  • Page 38 NRTL listed (acc. To UL 508)(NKJH) ) self protected combination motor controller (specification: 16 A). The JetMove 208-480 is suitable for use on a circuit capable of delivering not more than 5000 (rms) symmetrical Amperes, 480 Volts maximum.
  • Page 39 JetMove 208-480 5.1 Electrical Specification Electrical Specifications in a Line filter Line filter ensuring EMC residential environment to DIN EN 61800-3. The following filters can be applied with input circuits: – FMAC 932-1610 with I = 16 A – FMAC 932-2510 with I = 25 A –...
  • Page 40 0.5 A / output Electrical isolation None Protective circuit Short-circuit, overload, overvoltage, overtemperature protection Protection against inductive loads Signal voltage ON Type V - 1.5 V supply Power dissipation P Output stage: 125 W max. Logic circuit: 20 W max. Jetter AG...
  • Page 41 Danger resulting from electric shock! In order to prevent electric shocks, ground the digital servo amplifier JetMove 208-480 by all means via two positions; for this, refer to chapter 1.2.3 "Earthing Procedure", page 14. DANGER Jetter AG...

  • Page 42: Motor Protection

    Jetter AG. Motor Protection There are three ways of motor protection. 5.2.1 Built-In Thermal Sensor JetMove 208-480 is able to run with three different thermal sensors: Sensor type Type of sensor signal evaluation KTY83-110 The temperature is measured in °C.
  • Page 43 It is possible to parameterize the warning level. The error level (error 30) is set to 100 %. The I²t value is readable in a register of JetMove 208-480 through JetSym or the PLC. The digital servo amplifier JetMove 208-480 calculates the percentage of motor power loss according to the following formula: ...
  • Page 44 5 Technical Data Therefore wait until the motor is cold before enabling the axis again. Jetter AG...

  • Page 45: Motor Overload Protection To Ul

    JetMove 208-480 5.2 Motor Protection 5.2.3 Motor Overload Protection to UL The UL standard prescribes a motor overload detection for a servo amplifier that meets the following points: The "trip current" is defined to be 1.15 times the user-set continuous rated current.
  • Page 46 5 Technical Data Jetter AG...

  • Page 47: Drive Controller Structure

    JetMove 208-480 Drive Controller Structure Fig.: 7: Block diagram of drive controller structure Jetter AG...
  • Page 48 12 bits per revolution – Sampling interval 62.5 µs Sine-cosine sensor (multi- and single-turn): – Interface HIPERFACE® – Resolution of absolute position 15 bits per revolution – Resolution of velocity pickup 20 bits per revolution – Sampling interval 62.5 µs Jetter AG...

  • Page 49: Description Of Connections

    JetMove 208-480 7.1 Connection of the Power Supply Description of Connections Connection of the Power Supply Specification of Terminal X1 • 4-pin plug; screw connection (Type: Phoenix PC 6/4-ST-10.16) • Allowed conductor size: max. 0.5 ... 6 mm (AWG 20 ... 7) •...

  • Page 50: Motor Connection

    NOTICE Measures to avoid oscillation and blocking of the motor: Avoid mixing-up of phase conductors, resp. be sure to connect the phase conductors according to pin assignment. Jetter AG...

  • Page 51: Assignment And Specifications

    • Braided copper shield of 80 % coverage Connection of the motor to the digital servo amplifier JetMove 208-480 has to be done following the wiring diagram below. Connecting the brake is optional. In this case, the wires for the brake have to be at least 300 mm longer than the wires of the motor.

  • Page 52: Motor Power Cable With Mating Connector Sc

    Jetter AG under part number 15100070. INFO The ready-made motor power is equipped with the corresponding motor mating connector and can be ordered from Jetter AG by specifying the following cable confection number (KABEL-KONF.): Without Brake: Cable confection # 26.1 With Brake: Cable confection # 24.1...
  • Page 53 JetMove 208-480 7.2 Motor Connection Specification of the Motor Power Cable with Mating Connector SC for JetMove 208-480 Connection without motor holding brake Motor Power Cable - Cable Confection # 26.1 Connecting Shield Mating Connector Terminals of of the Motor...
  • Page 54 Connection with motor holding brake Motor Power Cable - Cable Confection # 24.1 Connecting Shielding Mating Connector Terminals of of the Motor JetMove 208-480 (female, solder side) (4 x 1.5 mm Highly flexible (2 x 1.5 mm 6-wire cable Solder...

  • Page 55: Motor Power Cable With Mating Connector Sm

    Jetter AG under part number 60860443. INFO The ready-made motor power cable is equipped with the corresponding SM motor mating connector and can be ordered from Jetter AG by specifying the following cable confection number (KABEL-KONF.): Without brake: Cable confection # 201...
  • Page 56 7 Description of Connections Specification of the Motor Power Cable with Mating Connector SM for JetMove 208-480 Connection without motor holding brake Motor Power Cable - Cable Confection # 201 Connecting Shield Mating Connector Terminals of of the Motor JetMove 208-480...
  • Page 57 JetMove 208-480 7.2 Motor Connection Connection with motor holding brake Motor Power Cable - Cable Confection # 202 Connecting Shielding Mating Connector Terminals of of the Motor JetMove 208-480 (female, solder side) (4 x 4 mm Highly flexible (2 x 0.5 mm...

  • Page 58: Connection Assignment Of Terminal Box

    7 Description of Connections 7.2.5 Connection Assignment of Terminal Box Connection Assignment of Terminal Box for the Jetter Motor Series: Connection Terminals Motor Terminal Box - Terminal Assignment X62.U2 Pin 1 Phase 1 X62.V2 Pin 2 Phase 2 X62.W2 Pin 3 Phase 3 X62.PE...

  • Page 59: Resolver Connection

    Jetter AG by specifying the part number 15100069. The ready-made resolver cable between servo amplifiers of the JetMove 2xx series and Jetter motors can be ordered from Jetter AG by specifying the following cable confection number (KABEL-KONF.): Cable confection # 23...
  • Page 60 7 Description of Connections Resolver Cable - Cable Confection # 23 JetMove 208-480 Shield Motor (SUB-D connector (Resolver) X61) (female, solder side) Shield solder side mating connector solder side Attaching screws must have a metric thread! Connect shield with the greatest...

  • Page 61: Hiperface® Connection

    Jetter AG by specifying the part number 15100069: The ready-made HIPERFACE® cable connecting the servo amplifier series JetMove 2xx with the Jetter motor can be ordered from Jetter AG by specifying the following cable confection number (KABEL-KONF) and the required cable...
  • Page 62 7 Description of Connections ® HIPERFACE mating connector (solder side) Solder 10 2 Side Fig.: 13: RC series HIPERFACE® mating connector (internal thread M23) Jetter AG...
  • Page 63 JetMove 208-480 7.4 HIPERFACE® Connection ® HIPERFACE Cable KAY_0723-xxxx JetMove 208-480 Shielding Motor (SUB-D connector HIPERFACE® X61) (female, solder side) solder side Shield mating connector solder side Attaching screws must have a metric thread! Connect shield with the greatest possible surface area!

  • Page 64: Sin-Cos Encoder Connection

    7.5.1 Adapter An adapter is needed for connecting a sin-cos encoder. This adapter can be ordered from Jetter AG by specifying the following: JM-200-ENC-ADAP (Article no. 10000430) Another 9-pin SUB-D connector of the encoder cable can be connected to this adapter.

  • Page 65: Connection Diagram

    JetMove 208-480 7.5 Sin-Cos Encoder Connection 7.5.3 Connection Diagram Fig.: 14: Sin-cos encoder connection with adapter Jetter AG...
  • Page 66 7 Description of Connections Sin-Cos Encoder Cable JetMove 208-480 Shielding (SUB-D connector X61) with Adapter JM-200-ENC-ADAP Shield Attaching screws must Connect shield with the greatest possible surface have a metric thread! area! Use metallized housing only! Signal Sine + Reference sine...
  • Page 67 If necessary, the encoder supply cords must have a greater cross-sectional area. If a motor temperature sensor is not used, the inputs have to be short- circuited at the adapter, so the JetMove 208-480 will not give an error message. Jetter AG...

  • Page 68: External Ballast Resistor And Dc Link Connection

    The ballast resistor is switched into the DC link circuit by the ballast circuit. The JetMove 208-480 is supplied with an internal ballast resistor. If the power that is supplied back is to high for the internal resistor, an external ballast resistor can be added.
  • Page 69 Fig.: 15: Wiring of X63 for connecting the internal ballast resistor For the use of the internal ballast resistor the terminal BRint and one BRc terminal of X63 have to be connected. This is the standard wiring of the JetMove 208-480 in delivered condition by Jetter AG.
  • Page 70 Use of external ballast resistor instead of the internal ballast resistor BRint Fig.: 17: Wiring of X63 for the external ballast resistor only Mount the external ballast resistor between a terminal UB+ and a terminal BR (Remove the bridge between BR and BR Jetter AG...
  • Page 71 Another way uf utilizing the braking energy of the motor is to couple the DC links of several JetMove 208-480. In most cases, not all axes of a machine have to brake at the same time. So, other axes can use the energy coming back for acceleration.
  • Page 72 NOTICE equirements on the coupling of DC link circuits: Before connecting a coupled JetMove 208-480, completely connect all wires of X63. Otherwise the device could be damaged! Do not couple more than three JetMove 208-480.
  • Page 73 For this reason, please connect the supply lines of the coupled JetMove 208-480 with exactly the same contactor and the same fuses, identical cable cross-sectional areas and cable lengths (difference <0.5 The minimum cable size for a DC link coupling is 4 mm² (AWG 12).

  • Page 74: Digital Inputs, Logic Power Supply

    DC 24 V limit switch parameter setting, this • 7.5 mA max. (input) input is used as a • Operating point: negative limit switch. < 6 V low, > 15 V high NC or NO contact NC contact recommended Jetter AG...
  • Page 75 The relay can be operated Contact: Type NO contact Br1 either by the control program or by the firmware These connections of the JetMove 208-480 at are only for devices release of the motor having got the same current. reference to ground...

  • Page 76: Connection Details For Digital Outputs

    2 A (max. 0.5 A per output) Digital output signals (PNP outputs) “Digital Outputs", page 40. Common ground Ground is connected to the GND of the control system Load Load Load Load 24 V Fig.: 19: Connection details for digital outputs Jetter AG...

  • Page 77: Jx2 System Bus

    7.9 Jx2 System Bus Jx2 System Bus The JX2 System Bus is used to connect the JetMove 208-480 to the PLC and to other JetMoves or JX2 expansion modules. The system bus input BUS-IN is a 9-pin SUB-D male connector while the output BUS-OUT is a 9-pin SUB-D socket.
  • Page 78 125 kBaud 200 m JX2 System Bus Cable - Cable Confection # 530 Shielding Shield Shield BUS-OUT Connect shield with the greatest BUS-IN possible surface area! Use metallized enclosure only! Signal CMODE0 CMODE1 TERM Unassigned Unassigned Do not connect Jetter AG...

  • Page 79: Status Monitoring

    The various display modes are set by the Motion Setup. Mode 0 (default) is used for normal operation and mode 1 for commissioning. JetMove 208-480 - Seven-Segment Display Mode 0: Normal Operation Value State...
  • Page 80 8 Status Monitoring JetMove 208-480 - Seven-Segment Display Mode 0: Normal Operation Value State Description ERROR REACTION A fault has been recognized. ACTIVATED An adjustable error reaction may have been activated. MALFUNCTION The drive controller is locked, the fault can be acknowledged.

  • Page 81: Diagnostics

    9.1 Fault Messages Diagnostics Fault Messages INFO In the case of a fault message, the letter "F" and two successive numbers appear on the 7-segment display every second. Fault Message Table JetMove 208-480 Fault Type of Fault Description Response to Troubleshooting...
  • Page 82 9 Diagnostics Fault Message Table JetMove 208-480 Fault Type of Fault Description Response to Troubleshooting Number Faults F 05 Current overload Output current was – Immediate – Check motor cable for greater than 2.5 x motor power short circuit between rated current.
  • Page 83 JetMove 208-480 9.1 Fault Messages Fault Message Table JetMove 208-480 Fault Type of Fault Description Response to Troubleshooting Number Faults F 12 Earth fault One or more – Immediate – Check the motor cable phases of the motor power and the motor...
  • Page 84 9 Diagnostics Fault Message Table JetMove 208-480 Fault Type of Fault Description Response to Troubleshooting Number Faults F 20 Undervoltage DC The DC link – Stop with – Check the supply link voltage voltage is less than emergency voltage the minimum value deceleration –...
  • Page 85 JetMove 208-480 9.1 Fault Messages Fault Message Table JetMove 208-480 Fault Type of Fault Description Response to Troubleshooting Number Faults F 30 I²t Error The average power – Immediate – Let the motor cool down loss of the motor motor power –...

  • Page 86: Alarms

    9 Diagnostics Fault Message Table JetMove 208-480 Fault Type of Fault Description Response to Troubleshooting Number Faults F 45 Communication CAN controller is in – Stop with – Check the error Bus OFF state. emergency communication The error counter stop ramp...
  • Page 87 In Jetter motors, free- 3 x AC 400 V Motor wheeling diodes have been integrated! Recommended diode type: 1N4002 Load for digital outputs 24 V L1’ L2' L3’ Filter Contactor Fig.: 20: Connection diagram of JetMove 208-480-RE Jetter AG...
  • Page 88 In Jetter motors, free-wheeling diodes have not been integrated yet. 3 x AC 400 V Motor Recommended diode type: 1N4002 Load for digital outputs 24 V L1’ L2' L3’ Filter Contactor Fig.: 21: Connection diagram of JetMove 208-480-HI Jetter AG...
  • Page 89 JetMove 208-480 Key to the wiring diagrams: Line filter (optional) (refer to "Line filter" on page 38) Mains protection (refer to "Overload protection" on page 37) Motor Motor holding brake (optional) ® Position transducer (resolver or HIPERFACE encoder) Motor overtemperature protection...
  • Page 90 10 Connection Diagrams Jetter AG...

  • Page 91: Analog Input (Option)

    11.1 Description For the digital servo amplifier JetMove 208-480, an optional integrated analog input card can be ordered (article designation of the device: JM-208-480...-IA1). This card supplies an analog input of a 12-bit resolution. The converted value of the measured voltage can be read by a register of the JetMove in the PLC program or processed by the firmware of the JetMove in an additional controller.

  • Page 92: Description Of Connections

    Connect shield with the greatest possible surface area! Use metallized enclosure only! Signal Analog signal (0 - 10 V to pin 6) 6 - 9 Analog GND (connected to earth in the device) 2 - 5 Keep unoccupied Jetter AG...

  • Page 93: Ethernet Interface (Option)

    Ethernet Interface (Option) 12.1 Description For the JetMove 208-480, an optional integrated Ethernet interface can be ordered (item: JM-208-480...-OEM). This option lets you address the JetMove 208-480 from the controller via Ethernet instead of the JX2 system bus. Functional Equipment...

  • Page 94: Connection Between The Jetmove 208-480

    12.2.1 Connection between the JetMove 208-480...-OEM and a PC or JetControl Direct connection between a PC or JetControl and a JetMove 208-480...-OEM is established by means of a crossover cable. 12.2.2 Connection between the JetMove 208-480...-OEM and a PC or JetControl through a Switch If connection between PC or JetControl and a JetMove 208-480...-OEM is...

  • Page 95: Logic Circuit Leds, Mode Selector

    JetMove 208-480 12 Ethernet Interface (Option) If the proper cable is not available, the uplink port of a switch/hub can be used. The pin assignment of an uplink port allows connection of terminals or can be switched over. Some devices are provided with an automatic crossover function which ensures automatic adjustment to the cable and distant station.

  • Page 96: The Dip Switches

    10181. 12.4 Setting the IP Address There are 4 ways to assign an IP address to a JetMove 208-480...-OEM. The actually used IP address can be read from register 2931. 12.4.1 Default IP Address If, at activating the controller, DIP switches 1 through 8 are in "OFF"...
  • Page 97 JetMove 208-480 12 Ethernet Interface (Option) Configuration File In order to gain access to the configuration file "System/cfgvar.ini" via FTP, the user having got the administrator rights has to be logged in. This file has the same structure as a Windows *.INI file:...

  • Page 98: Ip Address Taken Out Of The Switch Position

    8. To make up the IP address, the position of DIP switches 1 through 8 is read in once during the start-up procedure. The actual settings of DIP switches 1 through 8 can be read from register 10180. Jetter AG...

  • Page 99: Safe Torque Off (Sto) (Option -S1)

    Function Description which can be downloaded from our homepage: https://www.jetter.de/en/downloads/motion-systems/jetmove-series/jetmove- 2xx.html jm-2xx_sto-option_fb_xxx_function_description Functional description with safety instructions to be observed and measures concerning "STO". INFO At Jetter AG, the safety function "STO" is referred to as "Safe Standstill" in the order list for example. Jetter AG...
  • Page 100 13 Safe Torque OFF (STO) (Option -S1) Jetter AG...

  • Page 101: Counting Input (Option)

    14.1 Description Counting Input (Option) 14.1 Description For the JetMove 208-480, an optional integrated counter card can be ordered (article designation of the device: JM-208-480...-CNT). It supplies a counting input equipped with the following interface: • EnDat 2.2 by Heidenhain •...

  • Page 102: Description Of Connections

    The EnDat mating connector can be ordered from Jetter AG by specifying item number 15100069. The ready-made EnDat cable between servo amplifiers of the JetMove 2xx series and Jetter motors can be ordered from Jetter AG by specifying the following cable confection number: KAY_0723-xxxx...
  • Page 103 JetMove 208-480 14.2 EnDat 2.2 EnDat Cable KAY_0723_xxxx JetMove 2xx Shielding Motor (EnDat) (SUB-D connector (female, solder X72) side) solder side Shield mating connector Attaching screws 5*2*0.25 mm must have a metric solder side thread! Connect shield with the greatest...

  • Page 104: Voltage Supply Of The Encoder

    At a cable cross-sectional area of 0.34 mm , the maximum cable length is or - at a cable length of 80 m - the following cross-sectional area is 54.74 m needed: 0.5 mm By a double wiring arrangement, the cable length can be doubled. Jetter AG...

  • Page 105: Synchronous Serial Interface (Ssi)

    JetMove 208-480 14.3 Synchronous Serial Interface (SSI) 14.3 Synchronous Serial Interface (SSI) 14.3.1 Technical Data Technical Data - SSI Input Encoder types Multiturn absolute encoder Scanning Up to 2 ms Transmission frequency 100 kHz ... 1 MHz Maximum cable length 50 ...

  • Page 106: Ssi Cable

    Connect shield with the have a metric thread! greatest possible surface area! Use metallized enclosure only! Signal Clock+ DATA+ Do not connect Voltage supply 5 V, 200 mA max. Clock- DATA - Do not connect Do not connect Jetter AG...

  • Page 107: Incremental Encoder

    JetMove 208-480 14.4 Incremental Encoder 14.4 Incremental Encoder 14.4.1 Technical Data Technical Data - Incremental Encoder Input Encoder types Rotatory or linear encoders Scanning 62.5 µs Maximum counting 20 MHz frequency Maximum cable length 100 m Type of signal 5 V differential signal Ω...

  • Page 108: Incremental Encoder Cable

    14 Counting Input (Option) 14.4.3 Incremental Encoder Cable Incremental Encoder Cable JetMove 208-480 Shielding Specification (SUB-D connector X72) of the Cable Encoder signal: 5 V differential signal Shield Maximum cable length: 100 m Attaching screws must Connect shield with the...

  • Page 109: Ordering Information

    JetMove 208-480 15 Ordering Information Ordering Information 15.1 List of Documentation The documents listed below have been supplied on the website of Jetter AG at http://www.jetter.de for download. Programming jetmove_2xx_at_the_jetcontrol_bi_xxxx_user_information.pdf User information on configuration and operation of the JetMove 2xx series at the JetControl 24x Item no.
  • Page 110 15 Ordering Information Jetter AG...

  • Page 111: Appendix A: List Of Illustrations

    Fig. 16: Wiring of X63 for connecting the internal and external ballast resistor Fig. 17: Wiring of X63 for the external ballast resistor only Fig. 18: Wiring of X63 for coupling DC link circuits of up to three JetMove 208-480 Fig. 19: Connection details for digital outputs Fig.
  • Page 112 Appendices Jetter AG...
  • Page 113 JetMove 208-480 Appendices Appendices Jetter AG...
  • Page 114 Appendices Jetter AG...
  • Page 115 JetMove 208-480 Appendices Appendix A: Recent Revisions appendices List Chapter Comments Revised Added Deleted  Introduc- Language of the original docu- tion ment  Whole do- Attention replaced by CAUTION cument Important replaced by NOTICE Note replaced by INFO ...
  • Page 116 Text on STO  Link to separate document on STO for JM-2xx  14.2.3 INFO, first part  15.1 Link to Jetter AG homepage  App. C Abbreviation JX2-SBK1  Whole do- Safe Standstill -> Safe Torque cument Off (STO) ...

  • Page 117: Appendix B: Glossary

    (lat. interferre - to carry in) Superposition of waves. JetMove 208-480 JetMove 2xx identifies a product series of digital servo amplifiers by Jetter AG. The extension represents the following features: – 208 identifies a rated current of 8 A; – 480 identifies an operating voltage of max 480 V;...
  • Page 118 A high-speed memory for a group of bits placed in a microprocessor or in another electronic device where data can be buffered for a specific purpose. On Jetter controllers, usually, these are 32 bit wide storage positions in a remanent RAM.

  • Page 119: Appendix C: List Of Abbreviations

    ® HIPERFACE High Performance Interface Hertz International Electrotechnical Commission International Protection JX2-SBK1 Jetter Extended Module 2 - System buscable 1. The 2 stands for PROCESS-PLC and JetControl 200 Light Emitting Diode Speed Protective Earth PELV Protective Extra Low Voltage Power Factor Control...

  • Page 120: Appendix D: Index

    Electrical installation power supply Mechanical installation Convection Installation to EMC Corrosion Counting input (option) LEDs LEDs at the JetMove 208-480 Damages in transit and storage LEDs of the Ethernet interface Decommissioning Line filter Degree of protection Description of symbols Diagnostics...
  • Page 121 JetMove 208-480 Appendices Potentially explosive atmosphere 17 Resolver Non-intended use Resolver cable Cable confection # 23 Operating altitude Operating conditions Safe Torque Off (STO) (option -S1) 97 Ordering Scope of delivery Ordering information Servicing Oscillating of the motor Setting the IP address...
  • Page 122 Appendices Jetter AG...
  • Page 123 JetMove 208-480 Appendices Jetter AG...
  • Page 124 Jetter AG Graeterstrasse 2 71642 Ludwigsburg | Germany Phone +49 7141 2550-0 Fax +49 7141 2550-425 info@jetter.de www.jetter.de We automate your success.

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Jm-208-480

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