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Table of Contents
FITTING INSTRUCTIONS
Product:
T24 Venturer Bar
Vehicle:
Mitsubishi Triton MY24
Part No.
070ST24N50T
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g., engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
For product warranty please refer to our website www.tjm.com.au
F-37719
Page 1 of 24
11/10/2024
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Summary of Contents for TJM 070ST24N50T
- Page 1 Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). Do not remove any plaques or labels from the V.F.P.S. Do not modify the structure of the V.F.P.S. in any way. For product warranty please refer to our website www.tjm.com.au F-37719 Page 1 of 24...
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Page 2: Parts List
M12 x 4 x 2.5 Spring Washer K0977 Bumper cut template F-37719-T1 M12 x Ø24mm x 1.6mm Flat Washer K0425 Tools Required Hand Tools Power Tools For product warranty please refer to our website www.tjm.com.au F-37719 Page 2 of 24 11/10/2024... -
Page 3: Consumables Required
Ensure vehicle is properly Must be worn when using cutting, drilling, or mechanical lifting aid supported before commencing power tools. grinding. required for FPS fitment. work. For product warranty please refer to our website www.tjm.com.au F-37719 Page 3 of 24 11/10/2024... - Page 4 • Left hand & right-hand components are determined as seated in the vehicle. • The fitment of TJM products does not nullify the OE manufacturer's operating guidelines and/or warnings. Ensure you are familiar with and adhere to the usage instructions specified by the manufacturer in the owner's manual or other official documentation.
- Page 5 6. Disconnect the radar plug. 7. Remove and discard the fasteners (3). 8. Remove the radar from the bumper & set it aside. The radar plug STEP 7 For product warranty please refer to our website www.tjm.com.au F-37719 Page 5 of 24 11/10/2024...
- Page 6 Repeat on LHS. 12. Remove and discard the clips (4) securing the RHS SHOWN lower bumper to the vehicle and wheel liner. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 6 of 24 11/10/2024...
- Page 7 17. Remove and discard the clips (5) securing the RHS SHOWN cover panel. Unclip the cover panel from the vehicle as indicated by black arrows. For product warranty please refer to our website www.tjm.com.au F-37719 Page 7 of 24 11/10/2024...
- Page 8 (8) from the indicated locations. 21. Cut following the trim line, then de-burr the edges & clean the area/surface of any swarf/debris. For product warranty please refer to our website www.tjm.com.au F-37719 Page 8 of 24 11/10/2024...
- Page 9 25. Cut the side of the bumper along the trim lines RHS SHOWN of the bumper cut template (F-37719-T1). Repeat on LHS. Trim line For product warranty please refer to our website www.tjm.com.au F-37719 Page 9 of 24 11/10/2024...
- Page 10 30. Remove the camera from the OE Camera STEP 29 bracket and set it aside. STEP 29 STEP 28 31. Remove and retain the OE Front Underbody Guard and associated fasteners (4). For product warranty please refer to our website www.tjm.com.au F-37719 Page 10 of 24 11/10/2024...
- Page 11 On both sides of the vehicle, insert the RHS SHOWN “M12 Nut Plate _Inner” (F-37730) into the chassis and align with the bolt holes on the inside of chassis rail. For product warranty please refer to our website www.tjm.com.au F-37719 Page 11 of 24 11/10/2024...
- Page 12 M10 x 1.25 x 30mm Hex Head Bolt (1), M10 x Ø30mm x 3.0mm Flat Washer (1) & M10 x 3.5 x 2.2 Spring Washer (1). Repeat on LHS. STEP For product warranty please refer to our website www.tjm.com.au F-37719 Page 12 of 24 11/10/2024...
- Page 13 Chassis Mnt RH” using M12 x 1.25 x 35mm Hex Head Bolt (2), 1/2" x Ø1-1/4” x 2.5mm Flat Washer (4) & M12 x 1.25 Nyloc Nut (2). Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 13 of 24 11/10/2024...
- Page 14 44. Tension the fasteners from Steps 37 to 42 to the relevant torque settings listed on Page 4. For product warranty please refer to our website www.tjm.com.au F-37719 Page 14 of 24 11/10/2024...
- Page 15 49. Fit the grille back to the vehicle using the fasteners (2) retained in Step 3. 50. Fit the radiator shroud back to the vehicle using the fasteners (8) retained in Step 2. For product warranty please refer to our website www.tjm.com.au F-37719 Page 15 of 24 11/10/2024...
- Page 16 1.0 x 20mm Hex Head Bolt (2) & M6 x Ø12.5mm x 1.2mm Flat Washer (4) & M6 x STEP 57 1.0 Nyloc Nut (2) . For product warranty please refer to our website www.tjm.com.au F-37719 Page 16 of 24 11/10/2024...
- Page 17 1.0 x 20mm Button Head Bolt SS (4) & M6 x Ø12.5mm x 1.2mm Flat Washer SS (8) & M6 x 1.0 Nyloc Nut SS (4) “T24 . Nuts on the Venturer Bar” side. For product warranty please refer to our website www.tjm.com.au F-37719 Page 17 of 24 11/10/2024...
- Page 18 Repeat on LHS. 64. If winch is fitted install the fairlead supplied with the winch to the front of the “T24 Venturer Bar” as shown. For product warranty please refer to our website www.tjm.com.au F-37719 Page 18 of 24 11/10/2024...
- Page 19 M8 X 1.25 X 25 SS Screw Button Socket (4), M8 X 17 X 1.2 Washer Flat (8) & M8 x 1.25 Nyloc Nut (4) 66. Mount “TJM Pod Lamp” or “TJM Seeker Series Sold Separately Side Shooter Lamp” (2) (...
- Page 20 40mm Hex Head Bolt (4), 1/2" x Ø1-1/4" x 2.5mm Flat Washer (8) & M12 x 1.25 Nyloc Nut (4) at the indicated locations. Repeat on LHS. For product warranty please refer to our website www.tjm.com.au F-37719 Page 20 of 24 11/10/2024...
- Page 21 35mm Hex Head Bolt (2), M8 x Ø17mm x 1.2 Flat Washer (4) & M8 x 1.25 Nyloc Nut (2). Tension the fasteners to the specified torque settings listed on Page 4. For product warranty please refer to our website www.tjm.com.au F-37719 Page 21 of 24 11/10/2024...
- Page 22 81. Remove the “Wing Guard RH” then using an air-hacksaw or similar tool, cut along the previously marked trim-line. Repeat on LHS. Trim-line For product warranty please refer to our website www.tjm.com.au F-37719 Page 22 of 24 11/10/2024...
- Page 23 Mount”( F-37259) using M6 x 1.0 x 16mm Hex Head Bolt (2) & M6 x Ø12.5mm x 1.2mm Flat Washer (4) & M6 x 1.0 Nyloc Nut (2) For product warranty please refer to our website www.tjm.com.au F-37719 Page 23 of 24...
- Page 24 87. Check the operation of the parking sensors and radar to ensure that they are functioning correctly. For product warranty please refer to our website www.tjm.com.au F-37719 Page 24 of 24 11/10/2024...
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