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TJM 070SB13L32R Fitting Instructions Manual

T13 outback deluxe frontal protection system

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Product:
Vehicle:
Part No.
070SB13L32R
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a)
Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b)
Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c)
Do not remove any plaques or labels from the V.F.P.S.
d)
Do not modify the structure of the V.F.P.S. in any way.
• Read instructions fully before commencing fitment.
• Estimated Fitting Time: 4hrs
The fitment of TJM products does not nullify the OE manufacturer's
operating guidelines and/or warnings. Ensure you are familiar with and
adhere to the usage instructions specified by the manufacturer in the
owner's manual or other official
• Left hand and Right hand components are determined as seated in the
vehicle.
• Check for (and remove) any build up in all captive nuts fitted to the FPS.
• When fitting accessories to TJM products (ie. driving lights and aerials),
ensure suitable washer plates are used under the mounting surface that
allow the accessory to be secured in a way that prevents it from damaging
the product.
• When removing protective coatings, ensure all new edges are deburred,
clean any swarf from the area and apply rust preventative to exposed
surfaces.
• Supplementary kit 076SKITA32R is required for fitment of TJM Torq winch.
Bolt tensions
All bolt tensions are
as follows unless
otherwise
specified.
For product warranty, please refer to our website, www.tjm.com.au
File: F-13409
FITTING INSTRUCTIONS
T13 Outback Deluxe Frontal Protection System
Holden Colorado 2016+
Dia. (mm)
5
6
8
10
12
Page 1 of 28
documentation.
Nm
ft.lbs
Dia. (inch)
1/4"
5
4
5/16"
9
7
3/8"
22
16
7/16"
44
32
1/2"
77
57
Nm
ft.lbs
9
7
22
15
33
27
55
43
86
66
28/03/2017

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Summary of Contents for TJM 070SB13L32R

  • Page 1 • Check for (and remove) any build up in all captive nuts fitted to the FPS. • When fitting accessories to TJM products (ie. driving lights and aerials), ensure suitable washer plates are used under the mounting surface that allow the accessory to be secured in a way that prevents it from damaging the product.
  • Page 2 FITTING INSTRUCTIONS Product: T13 Outback Deluxe Frontal Protection System Vehicle: Holden Colorado 2016+ Part No. 070SB13L32R For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 2 of 28 28/03/2017...
  • Page 3: Parts List

    93154 9/16” x Ø1 1/8” Flat Washer K0656 Pinch Weld (600mm) K3219 Bumper Trim Template F-13782-T Nylon Plug K0665 Rated Recovery Point Label HC0064 For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 3 of 28 28/03/2017...
  • Page 4 Remove (& retain) the number-plate, RHS SHOWN discarding the fasteners. Remove (& retain) the screws (8) that are securing the top of the grille/radiator shroud. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 4 of 28 28/03/2017...
  • Page 5 LHS SHOWN bumper assembly outwards from the vehicle, at the indicated location, so as to release the sides of the bumper assembly from the vehicle. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 5 of 28 28/03/2017...
  • Page 6 (2), so as to allow the front of the tow points to drop slightly (in conjunction with step 13 below). STEP 11 STEP 11 STEP 12 For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 6 of 28 28/03/2017...
  • Page 7 Cut or grind the indicated tabs off the end of LHS SHOWN each chassis rail. Treat any newly exposed metal with a rust preventative. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 7 of 28 28/03/2017...
  • Page 8 Mark a straight line to join the two points. STEP 21 Drill out the 5 rivets securing the bumper RHS SHOWN retaining clip with a 4mm drill bit. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 8 of 28 28/03/2017...
  • Page 9 Ensure all newly exposed metal is thoroughly coated. STEP 26 PAINT INDICATED AREA For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 9 of 28 28/03/2017...
  • Page 10 (1), M4 x Ø9-12mm washers (2) STEP 32 and M4 Nyloc (1). Repeat the previous two steps on opposite side of vehicle. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 10 of 28 28/03/2017...
  • Page 11 55mm STEP 33.10 Draw a line joining the ends of those 33.10. marked in step 33.2 and 33.9. EDGE STEP 33.8 STEP 33.9 For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 11 of 28 28/03/2017...
  • Page 12 M10 x Ø30mm flat washer (1) & M10 nyloc nut (1). STEP 35 Position a chassis rail bracket over the inside RHS SHOWN of the chassis rail as shown opposite. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 12 of 28 28/03/2017...
  • Page 13 On both sides of the winch frame, insert a RHS SHOWN 4mm spacer (shown below) between the chassis cross member and the lower winch frame mount. STEP 41 For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 13 of 28 28/03/2017...
  • Page 14 THE WINCH FRAME AND CHASSIS MOUNT ENSURE BOLTS ARE ORIENTED CORRECTLY, AS SHOWN OPPOSITE. LOWER BOLT HEAD ON FRONT FACE AND UPPER NUT ON FRONT FACE. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 14 of 28 28/03/2017...
  • Page 15 Align plate with existing holes and tighten to specified torque. Check holes and slots align after tightening to allow easy bolt fitment/clearance. NUTS TO INSIDE! Repeat on opposite side of vehicle. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 15 of 28 28/03/2017...
  • Page 16 & fit the winch to the winch frame. At this stage, tighten rear fasteners only. Supplementary kit 076SKITA32R is required for fitment of TJM Torq winch For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 16 of 28 28/03/2017...
  • Page 17 REFERENCE EDGE 90mm STEP 58 Re-fit the upper section of the bumper assembly back to the vehicle, using the fasteners retained in steps & For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 17 of 28 28/03/2017...
  • Page 18 Tighten the OE fasteners loosened in steps 12 and 13. RHS SHOWN Trim the OE steering guard along the contour, as shown opposite. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 18 of 28 28/03/2017...
  • Page 19 Fasten the front of the centre guard to the winch frame using M6 x 1.0 x 20mm hex head bolts (2), M6 spring washers (2) and 1/4" x Ø5/8” Flat Washers (2). For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 19 of 28 28/03/2017...
  • Page 20 (2), M10 x Ø30mm Washers and M10 Flange nuts. Fit the supplied pinch weld to the top edge of the body cover panels, as shown. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 20 of 28 28/03/2017...
  • Page 21 (ensuring that an adequate seal is achieved). Ensure that the park light is positioned towards the outside of the vehicle For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 21 of 28 28/03/2017...
  • Page 22 IF NO FRONT PARKING SENSORS ARE FITTED TO THE VEHICLE, PROCEED TO STEP Remove the foam piece from the back side of the bumper exposing the centre parking sensors. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 22 of 28 28/03/2017...
  • Page 23 FPS mount. If a winch is fitted, it may also be necessary to fit parking sensor shields as described in 076SKITA32R Instructions. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 23 of 28 28/03/2017...
  • Page 24 M6 x 1.0 x 20mm hex bolts (4), M6 Spring Washers (4) and 1/4" x Ø5/8” Flat Washers (4) in the indicated locations on both sides. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 24 of 28...
  • Page 25 Washers (8) & M12 nyloc nuts (4) at the CHAMFER indicated locations. TO TOP IMPORTANT: SLIDING WASHER PLATE MUST BE ORIENTATED CORRECTLY AS SHOWN! REPEAT ON LHS. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 25 of 28 28/03/2017...
  • Page 26 Tension the fasteners to the specified torque settings listed on page 1. Connect all wiring harnesses. Insert M6 cage nuts (3) into each wing guard RHS SHOWN as shown opposite. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 26 of 28 28/03/2017...
  • Page 27 103. RHS SHOWN the torque specified on page 1. It may be necessary to temporarily remove the body cover panels installed in step 72. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 27 of 28 28/03/2017...
  • Page 28 106. tightened to the specified torque settings & that, as a results of fitting the product, no vehicle components are crushed or will chafe. For product warranty, please refer to our website, www.tjm.com.au File: F-13409 Page 28 of 28 28/03/2017...