SEW-Eurodrive MOVIGEAR MGF DBC Series Product Manual
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SEW-Eurodrive MOVIGEAR MGF DBC Series Product Manual

SEW-Eurodrive MOVIGEAR MGF DBC Series Product Manual

Mechatronic drive unit
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*31546005_0225*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Mechatronic Drive Unit
®
MOVIGEAR
performance DBC
MGF..-DBC (Binary)
Edition 02/2025
31546005/EN

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Summary of Contents for SEW-Eurodrive MOVIGEAR MGF DBC Series

  • Page 1 *31546005_0225* Drive Technology \ Drive Automation \ System Integration \ Services Product Manual Mechatronic Drive Unit ® MOVIGEAR performance DBC MGF..-DBC (Binary) Edition 02/2025 31546005/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents General information ........................  7 About this documentation .................... 7 Other applicable documentation .................. 7 Structure of the safety notes ................... 7 Decimal separator in numerical values ................ 9 Rights to claim under limited warranty ................ 9 Recycling, reprocessing, reuse.................. 9 Product names and trademarks.................. 9 Copyright notice ...................... 9 ®...
  • Page 4 Table of Contents 4.17 Surface protection...................... 79 4.18 Screw fittings......................... 81 4.19 Guard bracket ....................... 83 4.20 Connection cables ...................... 84 4.21 Mounting positions ...................... 86 4.22 Lubricants ........................ 88 4.23 Design notes for gear units with hollow shaft and key .......... 96 4.24 Drive unit with hollow shafts.................. 102 4.25 Dimension drawings of the drive unit ................ 103 4.26...
  • Page 5 Table of Contents Example of the optional nameplate "Connector positions" ......... 185 7.10 Electronics ........................ 186 7.11 Example nameplate and type designation of electronics.......... 188 7.12 Example nameplate and type designation of connection unit........ 191 7.13 Markings ........................ 193 7.14 FS logo description ..................... 194 Mechanical installation ......................  195 Installation notes ...................... 195 Required tools and resources .................. 195 Installation tolerances for shaft ends ................ 195...
  • Page 6 IT security guidelines for secure waste disposal............ 458 12.15 Waste disposal...................... 460 Inspection and maintenance ....................  461 13.1 Determining the operating hours................. 461 13.2 Inspection and maintenance intervals................. 462 13.3 Lubricant change intervals .................. 464 13.4 Inspection and maintenance work ................ 464 Contacting SEW-EURODRIVE....................  473 Index ............................  474 ® Product Manual – MOVIGEAR performance DBC...

  • Page 7: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.
  • Page 8 General information Structure of the safety notes 1.3.2 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject. The hazard symbols used either indicate a general hazard or a specific hazard.

  • Page 9: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Decimal separator in numerical values In this document, a period is used to indicate the decimal separator. Example: 30.5 kg Rights to claim under limited warranty Read the information in this documentation. This is essential for fault-free operation and fulfillment of any rights to claim under limited warranty.

  • Page 10: Movigear Performance Safety Notes

    ® MOVIGEAR performance safety notes Preliminary information ® MOVIGEAR performance safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation.

  • Page 11: Target Group

    If you need support with the configuration, contact SEW‑EURODRIVE Service. You can obtain information about the latest security-related problems via e-mail (cert@sew-eurodrive.com) or by visiting the Product Security Management website (http://go.sew/psm). You will find various contact options there for reporting security- related problems.

  • Page 12: Designated Use

    ® MOVIGEAR performance safety notes Designated use 2.4.2 IT security of the environment For drive and control components that are integrated in a network (e.g., fieldbus, WLAN or Ethernet network), settings can even be made from more remote locations. This brings with it the risk of a parameter change not visible externally resulting in un- expected, but not uncontrolled system behavior and this may impact negatively on op- erational safety and reliability, system availability or data security.

  • Page 13: Functional Safety Technology

    ® MOVIGEAR performance safety notes Functional safety technology • Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation. • Use in applications with impermissibly high mechanical vibration and shock loads. • Use at an elevation of more than 3800 m above sea level. The product can be used at altitudes above 1000 ...

  • Page 14: Transportation

    ® MOVIGEAR performance safety notes Transportation Transportation Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product or the packaging is dam- aged, do not assemble, install, connect, or start up the product. If the packaging is damaged, the product itself may also be damaged.

  • Page 15: Creating A Safe Working Environment

    ® MOVIGEAR performance safety notes Creating a safe working environment Creating a safe working environment Before you work on the product, ensure a safe working environment. Observe the fol- lowing basic safety notes: 2.8.1 Performing work on the product safely Defective or damaged product Never install defective or damaged products.
  • Page 16 ® MOVIGEAR performance safety notes Creating a safe working environment Sharp edges Observe the following information to avoid cuts caused by sharp or non-deburred cut- ting edges: • Wear safety gloves. 2.8.2 Performing electrical work safely Observe the following information to perform electrical work safely: Electrical work may only be performed by an electrically skilled person or an electron- ically instructed person under the supervision of an electrically skilled person.

  • Page 17: Installation/Assembly

    ® MOVIGEAR performance safety notes Installation/assembly Installation/assembly Ensure that the product is installed and cooled in accordance with the regulations in the documentation. Protect the product from excessive mechanical strain. The product and its mounted components must not protrude into the path of persons or vehicles. Ensure that no components are deformed or no insulation spaces are modified, particularly during transportation.

  • Page 18: Startup/Operation

    ® MOVIGEAR performance safety notes Startup/operation 2.12 Startup/operation Observe the safety notes in chapters "Startup" and "Operation" in the associated product manual. Depending on the degree of protection, products may have live, uninsulated, and sometimes moving or rotating parts as well as hot surfaces during operation. Never plug or unplug connectors while they are energized.

  • Page 19: Product Description

    Product description System overview of MOVI-C® for decentralized installation Product description System overview of MOVI-C® decentraliz installation ® System overview of MOVI-C for decentralized installation Consistent – connected – complete ® The basis of the new product portfolio is the MOVI-C decentralized drive electronics.
  • Page 20 Product description System overview of MOVI-C® for decentralized installation Drive units without decentralized inverter ® MOVIGEAR classic MGF..-DSM-C 8 – 400 Nm continuous output torque motor 475 Nm maximum short-time torque motor ® ® Can be combined with all MOVI-C inverters (e.g. MOVIMOT flexible) Drive units with decentralized inverters ®...
  • Page 21 Product description System overview of MOVI-C® for decentralized installation 3.1.2 Technical data ® MOVI-C decentralized inverter ® MOVI-C decentralized inverter (electronics cover) Description Decentralized inverter for mounting to: ® • MOVIGEAR performance ® • MOVIMOT advanced ® • MOVIMOT performance ®...
  • Page 22 Product description System overview of MOVI-C® for decentralized installation ® MOVIGEAR classic ® MOVIGEAR classic (≙ IE5) Description Drive unit consisting of gear unit and synchronous motor (can be combined with electronics close to the motor or control cab- ® inet technology from the MOVI-C modular automation system).
  • Page 23 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT advanced with DR2C..A motor ® MOVIMOT advanced with DR2C..A motor (≙ IE5) Description Drive unit consisting of gear unit, synchronous motor and de- centralized inverter • 0.69 kW – 6.80 kW Power rating •...
  • Page 24 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT advanced with DRN.. motor ® MOVIMOT advanced with DRN.. Motor (≙ IE3) Description Drive unit consisting of gear unit, asynchronous motor and de- centralized inverter • With star connection: 0.37 kW – 7.5 kW Power rating •...
  • Page 25 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT performance ® MOVIMOT performance (≙ IE5) Description Drive unit consisting of gear unit, synchronous motor and de- centralized inverter • Size 1: 0.75 – 1.88 kW Power rating • Size 2: 3.14 kW – 4.19 kW Overload capacity Up to 300% Drive data Torque range...
  • Page 26 Product description System overview of MOVI-C® for decentralized installation ® MOVIMOT flexible ® MOVIMOT flexible (motors up to IE5) Description Decentralized inverter Output power of • Size 1 without cooling fins: 0.55 – 1.1 kW asynchronous • Size 1 with cooling fins: 1.5 kW – 2.2 kW motor •...

  • Page 27: The Movigear Performance Drive Units At A Glance

    Product description The MOVIGEAR® performance drive units at a glance MOVIGEAR ® p erformanc e drive units at a glance ® The MOVIGEAR performance drive units at a glance The following table provides an overview of the most important technical data of ®...

  • Page 28: Technical Data

    Technical data General information Technical data General information 4.1.1 Power and torque ratings The power and torque ratings listed in this documentation refer to mounting position M1 and similar mounting positions in which the input stage is not completely sub- merged in oil.

  • Page 29: General Technical Data Of Movigear Performance

    Technical data General technical data of MOVIGEAR® performance General technical data of MOVIGEAR ® p erformanc ® General technical data of MOVIGEAR performance Interference immunity EN 61800-3, 2. environment (industrial environment) Interference emission EN 61800-3 category C3 No EMC category is specified for IT systems. Ambient temperature See chapter "Environmental conditions" (→ 2 30) Operating mode...

  • Page 30: Environmental Conditions

    Technical data Environmental conditions Environmental conditions 4.3.1 Climatic conditions Extended storage Weatherproof IEC 60721-3-1 class 1K21, non-condensing, no condensation Deviating from the standard: Temperature -30 °C to +70 °C Transport Weatherproof IEC 60721-3-2 class 2K11, non-condensing, no condensation Deviating from the standard: Temperature -30 °C to +70 °C Operation Stationary use, weatherproof IEC 60721-3-3;...
  • Page 31 Technical data Environmental conditions 4.3.4 Chemically active substances Extended storage Weatherproof IEC 60721-3-1, class 1C2 Deviating from the standard: No salt mist Transport Weatherproof IEC 60721-3-2 class 2C2, no sea water Deviating from the standard: No salt mist Operation Stationary use, weatherproof ISO 9223 class C3 Deviating from the standard: No salt mist 1) Use is only possible with the wet-area design (option /WA).

  • Page 32: Technical Data Movigear Performance

    Technical data Technical data MOVIGEAR® performance Technical data MOVIGEAR ® p erformanc ® Technical data MOVIGEAR performance 4.4.1 Input ® MOVIGEAR performance MGF.. 2-..-C 4-..-C 4-..-C/XT Electronics cover (inverter) ..0020..0032..0040.. Nominal supply voltage 3 × AC 380 – 500 V 3 ×...
  • Page 33 Technical data Technical data MOVIGEAR® performance 4.4.3 Motor ® MOVIGEAR performance MGF.. 2-..-C 4-..-C 4-..-C/XT Electronics cover (inverter) ..0020..0032..0040.. Nominal motor current 1.85 A 2.9 A 3.9 A Nominal motor speed 2000 min Nominal motor frequency 133.3 Hz Motor’s mass moment of iner- 7.64 kgm ×...
  • Page 34 Technical data Technical data MOVIGEAR® performance Derating depending on the installation altitude The following diagram shows the factor f (according to IEC 60034-1:2017, Table 12) by which the thermal motor torque has to be reduced depending on the installation altitude H. 3800 m 1000 m 2000 m 3000 m...

  • Page 35: Electronics Data

    Technical data Electronics data Electronics data 4.5.1 DC 24 V supply Input for the independent backup voltage supply of the electronics DC 24 V input 24V_IN = DC 24 V -10%/+20% according to EN 61131-2 0V24_IN Project planning INFORMATION When the external backup voltage supply is used, the external backup voltage supply takes over the entire 24 V supply of the device.
  • Page 36 Technical data Electronics data Example The drive unit has the following consumer: • Basic requirement of electronics cover size 1 (-210 mA). ® • MOVILINK DDI encoder (-120 mA) • Keypad (-50 mA), • The STO is internally jumpered in the inverter (-20 mA). Without an external 24 ...

  • Page 37: Encoder

    Technical data Encoder 4.5.4 Relay output Relay output Response time ≤ 15 ms Contact details DC 24 V/50 mA (DC 12 according to IEC 60947-5-1) (Only SELV or PELV circuits) 4.5.5 Analog input Analog input Number of inputs Input type Single-ended input (0V24) Voltage input = DC 0 to +10 V Resolution 11 bits Internal resistance R...

  • Page 38: Interfaces

    Technical data Interfaces Interfaces 4.7.1 Binary Description The binary interface allows for easy control of the device via digital inputs and an ana- log input. Various predefined terminal configurations are available. Startup can be performed using mechanical setting elements without any additional aids or software.

  • Page 39: Technical Data - Functional Safety

    Technical data Technical data – functional safety Technical data – functional safety 4.8.1 STO safety sub-function The following table shows the technical data of the STO safety sub-function. The safe digital inputs F_STO_P1 and F_STO_P2 correspond to type 3 according to IEC 61131‑2.
  • Page 40 Technical data Technical data – functional safety 4.8.2 Characteristic safety values STO Characteristic values EN 61800-5-2 EN ISO 13849-1 Tested safety class/standard Safety Integrity Level SIL 3 Performance level e/category 3 basis Probability of dangerous fail- 2.5 × 10 ure per hour (PFH value) Service life 20 years, after which the component must be replaced with a new one. Proof test interval >...

  • Page 41: Tsm Memory Module

    Technical data TSM memory module TSM memory module The TSM memory module is the only memory of the decentralized inverter. Therefore, all data and settings are saved on this memory module. The data and settings that were loaded onto the device at the time of delivery (delivery state or optional cus- tomer-specific parameterization /P "Parameters ex works") are also saved on the memory module.

  • Page 42: Cbg.. Keypads And Accessories

    Technical data CBG.. keypads and accessories 4.10 CBG.. keypads and accessories 4.10.1 CBG11A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
  • Page 43 Technical data CBG.. keypads and accessories Technical data CBG11A keypad Part number 28233646 Ambient temperature 0 – 60 °C Degree of protection IP40 according to EN 60529 Power consumption 0.6 W Dimensions in mm (W × H × D) 45 × 100 × 20 Display dimensions in mm (W × H) 28.5 ×...
  • Page 44 Technical data CBG.. keypads and accessories 4.10.2 CBG21A keypad Description The keypad enables convenient startup, operation, parameterization, and diagnostics ® of inverters of the MOVI-C modular automation system due to the full-text display. The keypad has a mini USB interface with gateway function. A connection from the in- verter to a PC can be established using this interface for engineering with ®...
  • Page 45 Technical data CBG.. keypads and accessories Technical data CBG21A keypad Part number 28238133 Ambient temperature -10 – 60 °C Degree of protection IP40 in accordance with EN 60529 Power consumption 1.4 W Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W ×...
  • Page 46 Technical data CBG.. keypads and accessories 4.10.3 CBG22A local keypad Description The full-text display of the local keypad enables a convenient display of customer-spe- cific information texts of the higher-level controller. It also enables the operator to per- form diagnostics and manual operation. The local keypad has a mini USB interface with gateway function.
  • Page 47 Technical data CBG.. keypads and accessories Technical data CBG22A local keypad Part number 28277554 Ambient temperature -10 – 60 °C Degree of protection IP40 in accordance with EN 60529 Power consumption 1.4 W Dimensions in mm (W × H × D) 65 × 110 × 20 Display dimensions in mm (W ×...
  • Page 48 Technical data CBG.. keypads and accessories 4.10.4 Wall mounting CBM22A/K-20 Description The CBM22A/K-2.0 wall mounting is used to mount the CBG11A, CBG21A, or CBG22A keypads. With the integrated key switch, you can activate the functions in conjunction with the CBG22A local keypad (e.g. manual mode). For connecting to the X4142 engineering interface of the device, the CBM22A/K-2.0 wall mounting has a connection cable with an M12 connector (see the following fig- ure).

  • Page 49: Usm21A Interface Adapter

    Technical data USM21A interface adapter 4.11 USM21A interface adapter An order using part number 28231449 includes the following parts: • USM21A interface adapter • USB connection cable for the USM21A – PC connection • Serial interface cable with 2 RJ10 connectors The USM21A interface adapter is used to connect the PC and the engineering inter- face of the device.

  • Page 50: Braking Resistors

    Technical data Braking resistors 4.12 Braking resistors 4.12.1 Overview The drive unit is equipped with a brake chopper. The following table shows the pos- sible uses in regenerative mode: Dissipation of regenerative energy Brake chopper Small amount of regenerative Integrated braking resistor energy Medium/large amount of re- External braking resistor...
  • Page 51 Technical data Braking resistors 4.12.2 Integrated BW1 braking resistor The following diagram shows the current-carrying capacity of the BW1 braking resistor per braking operation: 6000 [c/h] 1000 2000 3000 4000 5000 9007224546131979 Deceleration ramp 10 s Deceleration ramp 4 s Deceleration ramp 0.2 s Cycles/hour Calculation example The known values are:...
  • Page 52 Technical data Braking resistors 4.12.3 External braking resistor Operation with external braking resistor is necessary for applications with a large amount of regenerative energy. Description Operation with external braking resistor is necessary for applications with a large amount of regenerative energy. Assignment 4Q operation with external braking resistor is necessary for applications with a large amount of regenerative energy.
  • Page 53 Technical data Braking resistors BW100-005/K-1.5, BW150-003/K-1.5, BW047-004/K-0.61 Braking resistance BW100-005/K1.5 BW150-003/K‑1.5 BW047-004/K‑0.61 Braking resistor part number 08282862 08282927 28179145 with open cable end Braking resistor part number 28176448 28176421 – with connector (for X2304) Peak braking power P Approval CE, cURus CE, cURus CE, cURus Current-carry-...
  • Page 54 Technical data Braking resistors BW150-006.-T, BW100-009-T BW150-006-T BW100-009-T Braking resistor Braking resistor part number 17969565 17969573 Connection cable part number 28172558 28172558 (with connector for X2304) Peak braking power P Approval CE, cURus CE, cURus Current-carry- 100% cdf kW ing capacity 50% cdf kW 25% cdf kW 12% cdf kW...
  • Page 55 Technical data Braking resistors Connection cable The following cable is available for connecting the external braking resistors: Device Connection cable Length Braking resistor ® MOVIMOT advanced Part number: 13230409 30 m BW150-006-T ® MOVIMOT performance Type: LEONI LEC 001637 BW100-009-T 3Gx2.5 mm ®...
  • Page 56 Technical data Braking resistors 4.12.4 Technical data of BW100-005/K-1.5 and BW150-003/K-1.5 Power diagrams The following figure shows the rating diagrams of the braking resistors BW100-005/ K-1.5, BW150-003/K-1.5: BW100-005 BW150-003 70 80 9007224553399051 Power in KW Cyclic duration factor cdf in % Dimension drawing of BW150‑003/K-1.5 The following figure shows the dimensions of the external braking resistor BW150-003/K-1.5:...
  • Page 57 Technical data Braking resistors Dimension drawing of BW100‑005/K-1.5 The following figure shows the dimensions of the external braking resistor BW100-005/K-1.5: 15.5 Ø8 1500 9007224553521035 Dimension drawing for the BS-005 protective grid The following figure shows the dimensions of the BS-005 protective grid: 25842294795 Type Main dimensions in mm...
  • Page 58 Technical data Braking resistors 4.12.5 Technical data of BW150-006-T and BW100-009-T Power diagrams The following figure shows the rating diagrams of the braking resistors BW150-006-T and BW100-009-T: BW100-009-T BW150-006-T 25298798219 Power in KW Cyclic duration factor cdf in % ED Cyclic duration factor of the braking resistor, based on a cycle time of 120 s. Dimension drawing of BW150‑006-T The following figure shows the dimensions of the external braking resistor BW150‑006-T:...
  • Page 59 Technical data Braking resistors Dimension drawing of BW100‑009-T The following figure shows the dimensions of the external braking resistor BW100-009-T: ø7x11 <435 25298815755 ® Product Manual – MOVIGEAR performance DBC...

  • Page 60: Mounting Kit For Braking Resistor Bw

    Technical data Mounting kit for braking resistor BW...-.../..C 4.13 Mounting kit for braking resistor BW...-.../..C INFORMATION • The BW...-.../..C braking resistor must always be mounted and installed by the customer. • Observe the installation instructions "Braking resistor BW...-.../..C". The following figure shows the mounting kit for braking resistor BW...-.../..C without connector: 9007224553569547 ®...
  • Page 61 Technical data Mounting kit for braking resistor BW...-.../..C 4.13.1 Technical data Mounting kit BW100-001/ BW100-001/ BW100-002/ BW100-002/ K-0.14/M2C/IV K-0.14/M4C/IV K-0.14/M2C/IV K-0.14/M4C/IV Braking resistance Part number braking resistor 28306031 28306066 28306058 28306074 with connector for X2304 Braking resistor BW100-001/ BW100-001/ BW100-002/ BW100-002/ without connector K-0.15/M2C...
  • Page 62 Technical data Mounting kit for braking resistor BW...-.../..C 4.13.2 Current-carrying capacity ® The following figure shows the mounting positions of the MOVIGEAR performance drive unit with mounting kit: 9007224553593099 BW100-001/.../. Current-carrying capacity at % cdf in W M5/M6 [5] / [6] 100% cdf = Cyclic duration factor of the braking resistor in relation to a cycle duration TD ≤...
  • Page 63 Technical data Mounting kit for braking resistor BW...-.../..C 4.13.3 Assignment of mounting kit for braking resistor with open cable end The following table shows the assignment of the mounting kits braking resistor with open cable end to the MOVIGEAR performance drive units. To connect the braking resistor to the device, select the industrial connector "Con- nector ext.
  • Page 64 Technical data Mounting kit for braking resistor BW...-.../..C 4.13.5 Dimension drawing The following figure shows the dimension drawing of the mounting kit braking resistor without connector: 9007224554230283 BW100-001/K-../M2C 126.0 89.0 148.2 61.8 111.0 106.0 54.7 BW100-002/K-../M2C BW100-001/K-../M4C 158.0 94.0 149.0 61.8 144.0 142.0...

  • Page 65: Line Choke

    Technical data Line choke 4.14 Line choke The line choke can be used as an option: • To support overvoltage protection • To smoothen the line current • For protection in the event of distorted line voltage • To limit the charging current, for example, when several inverters are connected together in parallel on the input end (nominal current of line choke = total of nom- inal input currents) 4.14.1...
  • Page 66 Technical data Line choke 4.14.3 Dimension drawing The following figure shows dimensioned drawing of the line choke. 31249196171 Line choke Main dimensions in mm Mounting dimensions in Connection ND0070-503 ND0160-503 ND0300-503 ND0420-503 ® Product Manual – MOVIGEAR performance DBC...

  • Page 67: Dynastop Torques

    Technical data DynaStop® torques DynaStop® torques ® 4.15 DynaStop torques 4.15.1 Notes INFORMATION ® For a functional description of DynaStop refer to chapter "Operation" > ® "DynaStop " (→ 2 358) 4.15.2 Operating range The following figure depicts the permissible/impermissible operating range of ®...
  • Page 68 Technical data DynaStop® torques 4.15.3 MGF..2-..-C ® MGF..2-..-C DynaStop torque at n (gear shaft speed) 2-stage 3.37 44.63 4.22 35.64 5.00* 30.08 5.34 28.16 6.25* 24.06 7.00* 21.49 8.24 18.25 9.71 15.49 10.37 14.50 12.14 12.39 13.60* 11.06 16.00 9.40 18.52 8.12 19.81...
  • Page 69 Technical data DynaStop® torques 4.15.4 MGF..4-..-C ® MGF..4-..-C DynaStop torque at n (gear shaft speed) 2-stage 3.53* 14.12 4.34* 11.49 4.99 9.99 5.76 8.65 6.34 7.86 7.44* 6.70 7.88 6.33 8.96 5.56 10.97 4.54 12.66 3.94 13.93 3.58 16.36 3.05 17.33 2.88 19.70...
  • Page 70 Technical data DynaStop® torques 4.15.5 MGF..4-..-C/XT ® MGF..4-..-C/XT DynaStop torque at n (gear shaft speed) 2-stage 3.53* 12.65 4.34* 10.29 4.99 8.95 5.76 7.76 6.34 7.05 7.44* 6.00 7.88 5.67 8.96 4.99 10.97 4.07 12.66 3.53 13.93 3.21 16.36 2.73 17.33 2.58 19.70...

  • Page 71: Torque Characteristic Curves

    Technical data Torque characteristic curves 4.16 Torque characteristic curves 4.16.1 Control range 1:40 The following figure shows schematic characteristic curves. The tables below list the exact values. 1000 1500 1750 2000 Motor speed n [min 26580422667 ® Product Manual – MOVIGEAR performance DBC...
  • Page 72 Technical data Torque characteristic curves ® MOVIGEAR performance MGF..2-..-C The following table shows the torques of MGF..2-..-C: MGF..2-..-C Weight EmergOff at n at n at n at n at n at n 2000 5 – 2000 5 – 1500 1750 2000 2-stage 14.8...
  • Page 73 Technical data Torque characteristic curves ® MOVIGEAR performance MGF..4-..-C The following table shows the torques of MGF..4-..-C: MGF..4-..-C Weight EmergOff at n at n at n at n at n at n 2000 5 – 2000 5 – 1500 1750 2000 2-stage 14.2...
  • Page 74 Technical data Torque characteristic curves ® MOVIGEAR performance MGF..4-..-C/XT The following table shows the torques of MGF..4-..-C/XT: MGF..4-..-/XT (increased torque) Weigh EmergOff at n at n at n at n at n at n 2000 5 – 2000 5 – 1500 1750 2000 2-stage...
  • Page 75 Technical data Torque characteristic curves 4.16.2 Extended control range 1:2000 (/AZ1Z option) The following figure shows schematic characteristic curves. The tables below list the exact values. 1000 1500 1750 2000 Motor speed n [min 26580479755 ® Product Manual – MOVIGEAR performance DBC...
  • Page 76 Technical data Torque characteristic curves ® MOVIGEAR performance MGF..2-..-C/AZ1Z The following table shows the torques of MGF..2-..-C/AZ1Z: MGF..2-..-C/AZ1Z (extended control range) Weigh EmergOff at n at n at n at n at n at n 2000 5 – 2000 5 – 1500 1750 2000 2-stage...
  • Page 77 Technical data Torque characteristic curves ® MOVIGEAR performance MGF..4-..-C/AZ1Z The following table shows the torques of MGF..4-..-C/AZ1Z: MGF..4-..-C/AZ1Z (extended control range) Weigh EmergOff at n at n at n at n at n at n 2000 5 – 2000 5 – 1500 1750 2000 2-stage...
  • Page 78 Technical data Torque characteristic curves ® MOVIGEAR performance MGF..4-..-C/XT/AZ1Z The following table shows the torques of MGF..4-..-C/XT/AZ1Z: MGF..4-..-C/XT/AZ1Z (extended control range /AZ1Z and increased torque /XT) Weigh EmergOff at n at n at n at n at n at n 2000 5 –...

  • Page 79: Surface Protection

    Technical data Surface protection 4.17 Surface protection 4.17.1 General information SEW‑EURODRIVE offers the following optional preventive measures for operating drive units under special environmental conditions. • OS surface protection Special preventive measures are additionally available as an option for output shafts. 4.17.2 Surface protection The drive unit is optionally available with the following variants of surface protection.
  • Page 80 Technical data Surface protection 4.17.3 Special protective measures Output shafts can be treated with special optional protective measures for operation subject to severe environmental pollution or in particularly demanding applications. Measure Protection principle Suited for Standard with High-quality material Drives subject to chemical ®...

  • Page 81: Screw Fittings

    Technical data Screw fittings 4.18 Screw fittings 4.18.1 Cable glands / screw plugs / pressure compensation The following table shows the screw fittings and the screw plug that are optionally available from SEW‑EURODRIVE: Screw fitting type Image Con- Size Tightening Outer Tight- Part num-...
  • Page 82 Technical data Screw fittings 4.18.2 Screw plug connectors The following table shows the screw plugs for connectors optionally available from SEW‑EURODRIVE: Screw fitting type Image Contents Size Tightening Part torque number M23 plug 1 pieces M23 × 1.5 Tighten 19094558 for connector with male to the stop thread (stainless steel)

  • Page 83: Guard Bracket

    Technical data Guard bracket 4.19 Guard bracket following table shows guard bracket optionally available from SEW‑EURODRIVE: Designation Image Content Tightening Part num- torques screws Guard bracket 1 Guard bracket 2.0 – 2.4 Nm 28202717 (stainless steel) 2 M5 × 12 screws 2 washers 2 lock washers 1 instruction manual For a dimension drawing of the guard brackets, see chapter "Dimension drawing of...

  • Page 84: Connection Cables

    Inner sheathing TPE-O, halogen-free Color Natural Filler Shield Braided copper wires, tinned min. optical coverage 85% Outer cable jacket TPU, halogen-free Color Green, similar to RAL2018 Label SEW-EURODRIVE 150665 Li9Y91YC11Y-HF .. Diameter 15.6 mm ® Product Manual – MOVIGEAR performance DBC...
  • Page 85 Technical data Connection cables Technical data The following table shows the technical data of the signal cable: ® Properties Type: HELUKABEL Li9Y91YC11Y-HF SEW EURODRIVE 150665 UL properties UL758 (AWM) UL Style 20223 (sheath) UL Style 10493 (insulation) RoHS conformity Test voltage conductor/con- AC 1.5 kV 50 Hz/1 min.

  • Page 86: Mounting Positions

    Technical data Mounting positions 4.21 Mounting positions 4.21.1 Description of mounting positions The following mounting positions are possible for the drive units: • Specified mounting position: M1 or M2 or M3* or M4 or M5 or M6 • Universal use in mounting positions M1, M2, M4, M5, M6 •...
  • Page 87 Technical data Mounting positions 4.21.2 Mounting position sheet ® The following figure shows the mounting positions of the MOVIGEAR performance drive unit: 25447227019 * Mounting position M3 is only possible with the option "integrated pressure com- ® pensation /PG". Observe the addendum "MOVIGEAR drive unit type MGF..-..-C –...

  • Page 88: Lubricants

    -40 °C to +80 °C Fuchs Renolit CX-TOM 15 -40 °C to +80 °C Klüber Petamo GHY 133 N -40 °C to +80 °C SEW-EURODRIVE Grease HL 2 H1 E1 -40 °C to +80 °C Bremer & Leguil Cassida Grease GTS 2 ® Product Manual – MOVIGEAR performance DBC...
  • Page 89 Technical data Lubricants 4.22.2 Lubricant fill quantities Unless a special arrangement is made, SEW‑EURODRIVE supplies the drives with a lubricant fill adapted for the specific gear ratio. MGF..2-..-C/MGF..4-..-C MGF..2-..-C MGF..4-..-C Gear ratio Fill quantities in liters Gear ratio Fill quantities in liters for mounting posi- for mounting posi- tions...
  • Page 90 Technical data Lubricants 4.22.3 Lubricant table Notes NOTICE Selecting improper lubricants may damage the gear unit. Damage to property. • Observe the following information. • The oil viscosity and type (synthetic) that are to be used are determined by SEW‑EURODRIVE specifically for each order. This information is noted in the or- der confirmation and on the gear unit's nameplate.
  • Page 91 Technical data Lubricants Information on table structure The specified ambient temperatures are guide values for the preselection of a suitable lubricant. The exact upper and lower temperature limits for project planning are specified in the table with the respective trade name. ISO, SAE NLGI °C...
  • Page 92 Technical data Lubricants SEW07004_ _13: A lubricant especially recommended with regard to compatibility with the approved oil seal. The lubricant exceeds the state-of-the- art requirements regarding elastomer compatibility. Approved application temperature range of the oil seals Oil seal Permitted Material class Oil sump temperature -25°C to +115°C FKM-PSS...
  • Page 93 Technical data Lubricants Lubricant table The lubricant table is valid as of the time of printing of this document. See www.sew‑eurodrive.de/lubricants for the latest tables. Observe the thermal limits of the oil seal materials, see chapter "Lubricant compatibili- ty with oil seals" (→ 2 91). 27021623213978507 Ambient temperature range Note on special approvals...
  • Page 94 Technical data Lubricants 9007235084851595 Ambient temperature range Note on special approvals Oil type Default ® Product Manual – MOVIGEAR performance DBC...
  • Page 95 Technical data Lubricants 9007235084859275 Ambient temperature range Note on special approvals Oil type Default ® Product Manual – MOVIGEAR performance DBC...

  • Page 96: Design Notes For Gear Units With Hollow Shaft And Key

    Technical data Design notes for gear units with hollow shaft and key 4.23 Design notes for gear units with hollow shaft and key 4.23.1 Information Observe the following information: • Use the supplied NOCO‑Paste for mounting. This will prevent contact corrosion and simplify disassembly at a later date.
  • Page 97 Technical data Design notes for gear units with hollow shaft and key 4.23.3 Mounting using supplied fastening parts The following fastening parts are provided as standard: • Retaining screw with washer • Retaining ring Customer shaft The following figure shows the customer shaft with contact shoulder [A] and without contact shoulder [B].
  • Page 98 Technical data Design notes for gear units with hollow shaft and key Dimensions and tightening torque for MGFA.2-..-C/MGFA.4-..-C Tighten the retaining screw [2] with the tightening torque MS according to the following table: Gear unit L17 L18 Supplied type retaining screw mm mm mm mm mm ISO 4017 MGFA.2-..-C...
  • Page 99 Technical data Design notes for gear units with hollow shaft and key 4.23.4 Mounting/dismounting with SEW‑EURODRIVE assembly and disassembly kit You can use the optional assembly/disassembly kit for mounting. You can order the kit for the specific size by quoting the part numbers in the table below. The scope of de- livery includes: •...
  • Page 100 Technical data Design notes for gear units with hollow shaft and key Dimensions, tightening torques and part numbers for MGFA.2-..-C/MGFA.4-..-C The retaining screw [2] must be tightened to the tightening torque MS given in the fol- lowing table. Gear unit C7 L17 L18 Fastening Assembly/...
  • Page 101 Design notes for gear units with hollow shaft and key Disassembly INFORMATION The depicted assembly kit for attaching the customer shaft is a recommendation by SEW-EURODRIVE. • Check whether this design can compensate the present axial loads. • You may need to use another construction for axial securing in certain applica- tions.

  • Page 102: Drive Unit With Hollow Shafts

    Technical data Drive unit with hollow shafts 4.24 Drive unit with hollow shafts 4.24.1 Hollow shaft chamfer The following figure illustrates the hollow shaft chamfer: 25844033035 The following table shows the dimensions of the chamfer: Gear unit type Design with hollow shaft (A) MGFA.1-..-C 2 ×...

  • Page 103: Dimension Drawings Of The Drive Unit

    Technical data Dimension drawings of the drive unit 4.25 Dimension drawings of the drive unit 4.25.1 Information regarding dimension drawings All dimensions in mm. Scope of delivery = Standard parts supplied by SEW‑EURODRIVE. = Standard parts not supplied by SEW‑EURODRIVE. Tolerances Shaft ends Diameter tolerance:...
  • Page 104 Technical data Dimension drawings of the drive unit 4.25.2 Dimension drawings MGF..2-..-C ® Product Manual – MOVIGEAR performance DBC...
  • Page 105 Technical data Dimension drawings of the drive unit ® Product Manual – MOVIGEAR performance DBC...
  • Page 106 Technical data Dimension drawings of the drive unit 4.25.3 Dimension drawings MGF..4-..-C ® Product Manual – MOVIGEAR performance DBC...
  • Page 107 Technical data Dimension drawings of the drive unit ® Product Manual – MOVIGEAR performance DBC...
  • Page 108 Technical data Dimension drawings of the drive unit 4.25.4 Dimension drawings MGF..4.-C/XT with increased torque ® Product Manual – MOVIGEAR performance DBC...
  • Page 109 Technical data Dimension drawings of the drive unit ® Product Manual – MOVIGEAR performance DBC...
  • Page 110 Technical data Dimension drawings of the drive unit 4.25.5 Dimension drawings of shaft designs Dimension drawing shaft design MGFAS..C/mm ® MGFAS1..C only with MOVIGEAR classic) ø D ø D7 ø D11 ISO 4017 MGFAS1..C 16.4 73.6 22.8 M6x16-8.8 MGFAS1..C 16.2 73.8 M10x25-8.8 ø...
  • Page 111 Technical data Dimension drawings of the drive unit Dimension drawing shaft design MGFTS..C/mm ® MGFTS1..C only with MOVIGEAR classic) +0.1 ø D4 ø D DIN 509 MGFTS1..C 20.1 F1x0.2 +0.1 ø D4 ø D DIN 509 MGFTS2..C 25.1 170.5 164.5 F1x0.2 MGFTS2..C 30.26...
  • Page 112 Technical data Dimension drawings of the drive unit Dimension drawing shaft design MGFAS..C/inch ® MGFAS1..C only with MOVIGEAR classic) ø D ø D7 ø D11 ASME MGFAS1..C 0.750 1.378 1.496 0.646 2.898 0.347 4.173 0.846 0.187 1/4-20x0.625 MGFAS1..C 0.875 1.378 1.496 0.646 2.937...
  • Page 113 Technical data Dimension drawings of the drive unit Dimension drawing shaft design MGFTS..C/inch ® MGFTS1..C only with MOVIGEAR classic) +0.004 ø D4 ø D DIN 509 -0.197 -0.197 MGFTS1..C 0.750 0.754 1.102 6.181 5.945 F1x0.2 +0.004 ø D4 ø D DIN 509 -0.197 -0.197...

  • Page 114: Dimension Drawings Of Connectors At The Electronics Cover

    Technical data Dimension drawings of connectors at the electronics cover 4.26 Dimension drawings of connectors at the electronics cover 4.26.1 Dimension drawing of the connectors on electronics cover size 1 The following figure shows the additional dimensions of the connector. 9007229877298059 M12 connector design, female All dimensions in mm.

  • Page 115: Dimension Drawings Of Connectors In The Connection Box

    Technical data Dimension drawings of connectors in the connection box 4.27 Dimension drawings of connectors in the connection box 4.27.1 Dimension drawing connection box size 1 connector The following figure shows an example of the additional dimensions of the optional connectors for a possible connector configuration.
  • Page 116 Technical data Dimension drawings of connectors in the connection box 4.27.2 Dimension drawing connection box size 1 connector including mating connector The following image shows the multiple dimensions/bending radii of the optional con- nector, including mating connector, together with prefabricated cables from SEW‑EURODRIVE.

  • Page 117: Dimension Drawing Of Guard Bracket

    Technical data Dimension drawing of guard bracket 4.28 Dimension drawing of guard bracket The following figure shows the dimensions of the guard bracket. 135.5 35973190923 All dimensions in mm. ® Product Manual – MOVIGEAR performance DBC...

  • Page 118: Project Planning For The Drive Unit

    Project planning for the drive unit Preliminary information Project planning for the drive unit Preliminary information INFORMATION Data may differ due to continuous product development. SEW-Workbench The SEW‑Workbench is the central configuration software for inverters from SEW‑EURODRIVE. All necessary configurations can be processed, from entering the application to gear unit, motor and inverter calculations.
  • Page 119 Project planning for the drive unit Data for drive selection/designation Data for drive selection/designation Gear unit Gear unit ratio Ideal gear unit ratio Torques Peak torque of the motor Nominal motor torque Required application torque in the n travel section Required application torque with considera- tion of the efficiency Effective (thermally equivalent S1) torque...
  • Page 120 Project planning for the drive unit Data for drive selection/designation This determines the torque and the rotational speed. Refer to the documentation "Drive Engineering – Practical Implementation, Project Planning" or the SEW-Work- bench project planning software for assistance. 5.3.2 Selecting the proper drive Based on the calculated values for torque and rotational speed, the suitable drive can now be configured under adherence of any other mechanical requirements.

  • Page 121: Schematic Workflow For Project Planning

    Project planning for the drive unit Schematic workflow for project planning Schematic workflow for project planning The following flow diagram illustrates the drive selection procedure for a positioning drive. The drive consists of a gearmotor that is supplied by an inverter. Required information about the machine to be driven •...

  • Page 122: Control Mode

    Project planning for the drive unit Control mode Control mode The characteristics of the motor connected to the inverter are influenced by the control modes used. 5.5.1 The CFC control mode is a current-controlled control mode. The CFC control mode al- lows the operation of asynchronous and synchronous motors with maximum torque dynamics.
  • Page 123 Project planning for the drive unit Control mode ® 5.5.2 ELSM ® The ELSM control mode enables operation of permanent-field synchronous motors without an encoder. Make sure that the inverter can deliver at least 150% I of the motor. Switching to a rotating motor is possible (flying start function). Continuous operation is only permitted above a transition speed of approx.
  • Page 124 Project planning for the drive unit Control mode 5.5.3 Characteristics of the control modes Overview of the control modes PLUS ® ELSM Field-oriented, Voltage voltage-controlled, controlled Field-oriented, cur- Field-oriented, cur- Principle stator flux control- according to char- rent controller rent controller ler, torque control- acteristic curve Motor...
  • Page 125 Project planning for the drive unit Control mode Characteristic values for setpoint resolution PLUS ® ELSM Torque – 32 bit (0.001% M NMot Rotational speed 32 bit (0.0001 min Position – 16 bit – (increment/revolution) Position – 32 bit – (increment absolute) Characteristic values for accuracy of torque and speed PLUS PLUS without encoder...
  • Page 126 Project planning for the drive unit Control mode FCBs that can be activated for selected control mode PLUS ® Designation ELSM Output stage inhibit Default stop Manual mode Speed control Interpolated speed control Torque control – Interpolated torque control – Stop at application limits Emergency stop Motor parameter measurement...

  • Page 127: Fcb Concept

    Project planning for the drive unit FCB concept FCB concept The FCB concept describes the modular firmware design of inverters from the ® MOVI-C modular automation system with which it is ensured that a wide range of drive functions can be selected or deselected quickly and easily using control words. All primary functions are selected as FCBs.
  • Page 128 Project planning for the drive unit FCB concept 5.6.1 Description of the FCBs FCB 01 Output stage inhibit Activating FCB  01 stops the connected motor via the motor brake. If no brake is in- stalled, the motor coasts to a stop. FCB 02 Default stop FCB ...
  • Page 129 Project planning for the drive unit FCB concept FCB 07 Torque control The inverter can be operated as a torque-controlled axis. The user can specify profile values for deceleration and jerk as the basic conditions for torque control. The actual torque setpoint for the drive controller is generated in the controller cycle with the specified limit values by a profile generator integrated in the inverter.
  • Page 130 Project planning for the drive unit FCB concept Modulo in negative direction with absolute position specification The position setpoint in user units is interpreted as the absolute position. It must be within the modulo range of the active drive: • Lower limit = "Modulo min."...
  • Page 131 Project planning for the drive unit FCB concept FCB 12 Reference travel To perform positioning operations, a drive has to be referenced to a defined start or reference position within the permitted travel distance. From this reference position, positions such as the machine zero can be specified and approached. With each re- start of the inverter, referencing the position encoders is always necessary if position encoders do not have an absolute position detection.
  • Page 132 Project planning for the drive unit FCB concept FCB 20 Jog mode FCB 20 is used for the setup mode when a higher-level controller is used. FCB 20 can only be activated in operating modes with encoder feedback. FCB 20 allows the user to move an axis in a positive and negative direction. Control is performed via control signals that are specified by means of control words, via digital inputs of a higher-level controller or via input terminals.
  • Page 133 Project planning for the drive unit FCB concept FCB 25 Motor parameter measurement FCB 25 is used for determining the necessary parameters from the electric equivalent wiring diagram during startup. The nameplate data of the connected motor is required for motor parameter measure- ment.
  • Page 134 Project planning for the drive unit FCB concept Profile value connection The following table shows which profile values are used by which FCBs. Parameter Maximum – – – – – – – – positive speed Maximum – – – – –...

  • Page 135: Recommendations For Motor And Inverter Selection

    The values for M and n in the VFC , CFC, ELSM control modes can be found on the website sew-eurodrive.de. PLUS Typical dynamic limit characteristic of an asynchronous motor in the VFC /CFC control mode 9007238743734155 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available.
  • Page 136 Project planning for the drive unit Recommendations for motor and inverter selection Typical dynamic limit characteristic of a synchronous motor in CFC control mode 9007238743738251 Maximum torque for the motor-inverter combination Rotational speed until the maximum torque M of the motor-inverter combination is available. ®...
  • Page 137 Project planning for the drive unit Recommendations for motor and inverter selection 5.7.3 Motor selection for synchronous motors The demands made on a servo drive include speed dynamics, stable speed, and posi- tioning accuracy. As a rule, the synchronous servomotors and the corresponding in- verters are designed for a high short-time overload.
  • Page 138 Project planning for the drive unit Recommendations for motor and inverter selection ® Synchronous motors in ELSM control mode ® For operation of synchronous motors in the ELSM control mode, there are 2 modes, i.e. open-loop and closed-loop operation. Open-loop operation is active when starting from an idle state and below a transition speed.

  • Page 139: Motor/Inverter Characteristic Curves

    Project planning for the drive unit Motor/inverter characteristic curves Motor/inverter characteristic curves The motor/inverter characteristic curves apply to the edition of these operating instruc- tions. You can find further motor/inverter characteristic curves on the website sew- eurodrive.de under "Online support" > "Engineering & selection" > "Motor/inverter characteristic curves".
  • Page 140 Project planning for the drive unit Selecting an inverter 5.9.1 Overload capacity Load cycle with base load current – typical for the selection of asynchronous and servomotors The characteristic load cycle consists of a base load and an overload period. In the base load period, the output current must not exceed the specified value.
  • Page 141 Project planning for the drive unit Selecting an inverter Overload capacity at f = 4 kHz, f ≥ 3 Hz Overload Overload Base load Required Base load Required current time current pause interval current pause interval out 1 out 2 out 2 150% 3 s 2 s...
  • Page 142 Project planning for the drive unit Selecting an inverter Electronics cover size 1, = 5.5 A f /Hz 48637898123 [1] Continuous output current I at the smallest possible PWM frequency cont [2] Temporally limited overload current 1) Configure the overload current in the SEW Workbench. Electronics cover size 2, ≤ 9.5 A...
  • Page 143 Project planning for the drive unit Selecting an inverter Electronics cover size 2, = 12.5 A f /Hz 48639193867 [1] Continuous output current I at the smallest possible PWM frequency cont [2] Temporally limited overload current 1) Configure the overload current in the SEW Workbench. Electronics cover size 2, = 16.0 A...

  • Page 144: Selecting The Braking Resistor

    Project planning for the drive unit Selecting the braking resistor 5.10 Selecting the braking resistor 5.10.1 General Information Using a braking resistor is only required if generator mode is reached during opera- tion. A braking resistor is not required if the device is operated solely in motor mode. 5.10.2 Derating due to the ambient temperature The following derating applies at ambient temperatures of >...
  • Page 145 Project planning for the drive unit Selecting the braking resistor The value of the average braking power P is taken from the project planning data of the application. ∑ ∑ 9007219434177547 Average braking power Braking power section i Braking time section i Number of braking sections The minimum required braking power at 100% cdf is calculated using the following for- mula:...
  • Page 146 Project planning for the drive unit Selecting the braking resistor Wire resistors, frame resistors 10 % 25 % 40 % 60 % 100 % 9007242996955915 Cyclic duration factor in % Overload factor k 1.12 Grid resistors 10 % 100 % 18014401500012171 Cyclic duration factor in %...
  • Page 147 Project planning for the drive unit Selecting the braking resistor Peak braking power The maximum peak braking power that can be achieved is specified by the resistance value and the DC link voltage. It is calculated as follows: DCL max Maximum peak braking power that the braking resistor can absorb Maximum DC link voltage: DCL_max...
  • Page 148 Project planning for the drive unit Selecting the braking resistor Determining the overload factor, e.g. for a flatpack resistor at a cyclic duration factor cdf of 25% from the respective diagram. • Overload factor OF = 3.0 3. Calculating the braking power at 100% cdf •...

  • Page 149: Supply System Cables And Motor Cables

    Project planning for the drive unit Supply system cables and motor cables 5.11 Supply system cables and motor cables 5.11.1 Supply system cable The supply system cable is generally dimensioned system-specifically and depends on the design of the line connection. The structure of a line connection is described in chapters "Terminal assignment .."...

  • Page 150: Supply Voltage Selection

    Project planning for the drive unit 24 V supply voltage selection 5.13.4 Residual current device For further information, refer to chapter "Electrical installation" > "Installation instruc- tions" > "Selecting the residual current device". 5.14 24 V supply voltage selection 5.14.1 Description The device has an internal 24 V voltage supply that can also be supported externally. If the device is supported by an external supply, the entire 24 V supply is provided by the external power supply unit.

  • Page 151: Energy-Saving Functions

    Project planning for the drive unit Energy-saving functions 5.15 Energy-saving functions 5.15.1 Standby mode The energy-saving function standby operation is designed for periods in which the operation is paused. If necessary, activate standby operation with a binary input or a bit of the control word. Switching from standby operation to operation takes only approx.

  • Page 152: Movigear ® Performance

    Project planning for the drive unit MOVIGEAR® performance MOVIGEAR ® p erformanc ® 5.16 MOVIGEAR performance 5.16.1 Project planning procedure The following flow diagram illustrates the project planning procedure for a ® MOVIGEAR performance drive unit: Setting range from project planning Check Select drive according to table drive/application...
  • Page 153 Project planning for the drive unit MOVIGEAR® performance Inspection of braking resistance based on braking energy and braking operations per hour ® MOVIGEAR ® DynaStop Test Without ® DynaStop < M see expected setting output speed Checking non-cyclical ≤ M Emergency off special loads Emergency off...
  • Page 154 Project planning for the drive unit MOVIGEAR® performance 5.16.2 Drive selection using the example of a roller conveyor Description of the application ® This chapter illustrates the selection of a MOVIGEAR performance drive unit using the example of a roller conveyor for transporting wooden pallets with the following specifications: Load weight 2500 kg...
  • Page 155 Project planning for the drive unit MOVIGEAR® performance Calculating the application The travel profile consists of the 3  travel sections acceleration, constant movement, and deceleration. t [min] 9007224477235339 The following table shows the calculations for the application that are required to de- termine the drive units: Calculations Static resistance to vehicle...
  • Page 156 Project planning for the drive unit MOVIGEAR® performance Calculations   Torque in range M3 − × ÷ ×  η   η   0 14 − × ÷ × = −  1000 0 7 .5 5 Nm ...
  • Page 157 Project planning for the drive unit MOVIGEAR® performance MGF..2-..-C Mass EmergOff at n at n at n at n at n at n 2000 500 – 200 – 1750 2000 2000 1500 71.3 28.07 stage 60.6 33.02 53.7 37.24 47.4 42.19 44.4 45.03...
  • Page 158 Project planning for the drive unit MOVIGEAR® performance ð Result: The requirements are met. 5. Checking the braking resistor ð Calculation regenerative power when decelerating: × × brake 9 55 × × 11 8 brake 9 55 ð Proceed according to chapter "Regenerative current-carrying capacity of the in- tegrated braking resistor".
  • Page 159 Project planning for the drive unit MOVIGEAR® performance 5.16.3 Regenerative load capacity of the integrated braking resistor The following diagram shows the current-carrying capacity of the BW1 braking resistor per braking operation: 6000 [c/h] 1000 2000 3000 4000 5000 9007224546131979 Deceleration ramp 10 s Deceleration ramp 4 s Deceleration ramp 0.2 s...

  • Page 160: Dynastop - The Electrodynamic Retarding Function

    Project planning for the drive unit DynaStop® – The electrodynamic retarding function DynaStop® – The electrodyna retarding function ® 5.17 DynaStop – The electrodynamic retarding function 5.17.1 Functional description INFORMATION ® For the functional description of DynaStop refer to chapter "Operation" > ®...

  • Page 161: Ul-Compliant Installation

    Project planning for the drive unit UL-compliant installation 5.18 UL-compliant installation INFORMATION Due to UL requirements, the following chapter is always printed in English and in some cases in French, regardless of the language of this documentation. Observe the following notes for UL-compliant installation: The devices are for use only in industrial machinery NFPA 79 applications.
  • Page 162 Project planning for the drive unit UL-compliant installation For maximum branch circuit protection see table below. SCCR: 65 kA /500 V when protected by Non-semiconductor fuses Inverse time circuit breakers (currents are maximum values) (currents are maximum values) 40 A max./600 V 40 A max./500 V min. 5.18.4 Motor Overload Protection The devices are provided with load and speed-sensitive overload protection and...

  • Page 163: Project Planning For Functional Safety

    • PL e according to EN ISO 13849‑1 This was certified by TÜV Rheinland. A copy of the TÜV certificate can be requested from SEW-EURODRIVE. 6.2.2 Safe state For safety-related operation of the device, Safe Torque Off is defined as a safe state (see "Safety sub-function STO" (→ 2 163)).
  • Page 164 Project planning for functional safety Integrated safety technology 6.2.3 STO safety concept The device is supposed to be able to perform the safety sub-function "Safe Torque Off" according to EN 61800‑5‑2: • The device is characterized by the optional connection of an external safety con- troller/safety relay.
  • Page 165 Project planning for functional safety Integrated safety technology 6.2.5 Safety sub-functions according to EN 61800-5-2 STO – Safe Torque Off When the STO safety sub-function is active, the power supply to the motor is interrupt- ed and the drive cannot generate any torque. The STO safety sub-function corre- sponds to a non-controlled stop according to EN 60204‑1, stop category 0.
  • Page 166 Project planning for functional safety Integrated safety technology SS1-t – Safe Stop 1 with time control When the SS1-t safety sub-function is active, the motor is brought to a standstill elec- trically. The STO safety sub-function will be triggered after a specified, safety-related time.
  • Page 167 Project planning for functional safety Integrated safety technology 6.2.6 Restrictions • It is to be noted that if the drive does not have a mechanical brake or if the brake is defective, the drive may coast to a halt (depending on the friction and mass mo- ment of inertia of the system).

  • Page 168: Safety Requirements

    Project planning for functional safety Safety requirements Safety requirements 6.3.1 Introduction The requirement for safe operation is that the safety sub-functions of the device are properly integrated into an application-specific, higher-level safety sub-function. A sys- tem/machine-specific risk assessment must be carried out without fail by the system/ machine manufacturer and taken into account for the use of the drive system with the device.
  • Page 169 Project planning for functional safety Safety requirements • The values specified for the safety components must be strictly adhered to when designing the safety circuits. • The STO signals must not be used for feedback. • Only grounded voltage sources with protective electrical separation (PELV) in ac- cordance with EN ...
  • Page 170 Project planning for functional safety Safety requirements • For high-frequency-suitable grounding, use special grounding straps whose con- nection points have a sufficiently large surface area. Do not use crimped eyelets. 55206489355 – Mount grounding straps over the entire surface on well-conducting surfaces. Contact points must be free of paints and other substances.
  • Page 171 Project planning for functional safety Safety requirements • Connect the shield to the metal housing over a large area using a suitable cable bushing or shield terminals. Do not use pigtails for shield connection in terminal strips. The pigtail is an antenna that greatly weakens the shielding effect. •...
  • Page 172 Project planning for functional safety Safety requirements 6.3.6 Requirements for the operation of the STO safety sub-function • Operation is only permitted within the limits specified on the data sheets. This ap- plies to an external safety controller, an external safety relay, as well as to the device and the approved safety options.
  • Page 173 Project planning for functional safety Safety requirements 6.3.7 Requirements for the external safety controller A safety relay can be used as an alternative to a safety controller. The following re- quirements apply analogously: • The safety controller and all other safety-related subsystems must be approved for at least the safety class required in the overall system for the respective applica- tion-related safety sub-function.
  • Page 174 Project planning for functional safety Safety requirements • Test pulses can take place in the switched on or switched off condition with con- nection type "Two-pole sourcing output". – The test pulses on both sourcing channels must be switched with a time delay. However, additional switch-off test pulses may occur simultaneously.

  • Page 175: Response Times

    Project planning for functional safety Response times 6.3.8 Acceptance The system manufacturer must perform an overall evaluation in order to determine the safety of a machine or a system. The effectiveness of each risk minimization must be checked. It must also be checked if the required safety integrity (SIL and/or PL) is reached for each implemented safety function.

  • Page 176: Device Structure

    Device structure Drive unit MOVIGEAR® performance Device structure Drive unit MOVIGEAR ® p erformanc ® MOVIGEAR performance drive unit ® 7.1.1 MOVIGEAR performance DBC ® MOVIGEAR performance drive units are made up of the 3 core components gear unit, motor, and decentralized inverter. These 3 core components are included in one die cast aluminum housing (see following figure).

  • Page 177: Shaft Designs

    Device structure Shaft designs Shaft designs ® 7.2.1 MOVIGEAR performance with hollow shaft and keyway (MGFA..-..-C) ® The following figure shows a MOVIGEAR performance unit with hollow shaft and key- way: 25331854475 ® ® 7.2.2 MOVIGEAR performance with TorqLOC hollow shaft mounting system (MGFT..-..-C) ®...

  • Page 178: Mounting The Housing

    Device structure Mounting the housing Mounting the housing 7.3.1 Torque arm (MGF.T.-..-C) ® The following figure shows the torque arm for MOVIGEAR performance: 25331847179 ® Product Manual – MOVIGEAR performance DBC...
  • Page 179 Device structure Mounting the housing 7.3.2 Housing with threads (MGF.S-..-C) The following figure shows the design "housing with threads" for mounting a torque arm. This design does not include a centering shoulder, which means it is not suitable for direct installation to the system structure: 25331849611 Only mount the drive unit to the system structure together with a torque arm.

  • Page 180: Threads For Protective Cover

    Device structure Threads for protective cover Threads for protective cover The following figure shows the threads used for fastening the protection cover: 25331852043 Threads for protective cover (5×) Consult SEW‑EURODRIVE before using threads for other applications. ® Product Manual – MOVIGEAR performance DBC...

  • Page 181: Cable Entry Position

    Device structure Cable entry position Cable entry position The device is equipped with the following cable bushings: • Position X, 1, 2, 3 – X: 2 × M25 × 1.5 + 2 × M16 × 1.5 – 1: 1 x M16 x 1.5 (only for option /PE) –...

  • Page 182: Nameplate Position

    Device structure Nameplate position Nameplate position ® The following nameplate positions are possible for MOVIGEAR performance and ® MOVIGEAR classic: • • • 3 (standard position) ® 7.6.1 Overview of MOVIGEAR performance DBC, DAC The following figure shows an example of the position of the nameplates on the device: eff% 89.0 76646 Bruchsal/Germany...

  • Page 183: Example Nameplate And Type Designation Of The Drive Unit

    Device structure Example nameplate and type designation of the drive unit Example nameplate and type designation of the drive unit ® 7.7.1 MOVIGEAR performance DBC nameplate The following figure shows an example of a drive unit nameplate. The format of the type designation can be found in chapter "Type designation ...".
  • Page 184 Device structure Example nameplate and type designation of the drive unit ® 7.7.2 MOVIGEAR performance DBC type designation The following table shows the type designation of the drive unit. Product family ® MG = MOVIGEAR Gear unit type F = Parallel-shaft helical gear unit Shaft design A = Shaft-mounted gear unit (hollow shaft with key) ®...

  • Page 185: Example Of The Optional Nameplate "Electrical Regulations Ul/Ce

    Device structure Example of the optional nameplate "Electrical regulations UL/CE" Example of the optional nameplate "Electrical regulations UL/CE" ® The following figure shows an example of the optional nameplate for MOVIGEAR performance drive units according to electrical regulation UL/CE: Additional information UL-relevant data EURODRIVE 01.7244152929.0001.18 UL file E155763...

  • Page 186: Electronics

    Device structure Electronics 7.10 Electronics 7.10.1 Overview of electronics cover Devices with the following electronics covers are available depending on the nominal output current: Electronics cover Nominal out- Type designation Size Image put current 2.0 A DBC...-0020.. Size 1 without cooling fins 2.5 A DBC...-0025..
  • Page 187 Device structure Electronics 7.10.2 Connection box and electronics cover (internal) size 1 The following figure shows the connection box and the bottom side of the electronics cover: 3 5 6 [17] [18] [17] [18] [17] [18] [17] [16] [15] [14] [13] [12] [11] [10]...

  • Page 188: Example Nameplate And Type Designation Of Electronics

    Device structure Example nameplate and type designation of electronics 7.10.3 Electronics cover (outer) size 1 The following figure gives an example of electronics cover designs: 29317784459 "LED displays" (→ 2 373) "Potentiometer f1 (underneath the screw plug)" (→ 2 320) "Potentiometer f2 (underneath the screw plug)" (→ 2 322) "Connector" (→ 2 307) 7.11 Example nameplate and type designation of electronics...
  • Page 189 Device structure Example nameplate and type designation of electronics 7.11.2 Outer nameplate of DBC.. electronics cover The following figure gives an example of a nameplate of the electronics cover. For the structure of the type designation, refer to chapter "Type designation of the electronics cover ...".
  • Page 190 Device structure Example nameplate and type designation of electronics Connection voltage 5 = AC 500 V Power section variant EMC 0 = Basic interference suppression 1 = IT system design Connection type 3 = 3-phase – Version – Device variant 0 = Standard Technology level 0 = Technology level 0 (standard) Application level...

  • Page 191: Example Nameplate And Type Designation Of Connection Unit

    Device structure Example nameplate and type designation of connection unit 7.11.4 Example: Nameplate of a replaceable memory module The following figure shows an example of the nameplate for the replaceable memory module: P#: 28242882 S#: 02159140 0100 1100 0205 2019/51 27021630756665739 [1] Part number of the replaceable memory module [2] Data Matrix code with unique part number, serial number, and version statuses...
  • Page 192 Device structure Example nameplate and type designation of connection unit 7.12.2 Type designation of connection unit The following table shows the type designation of the connection unit: Product family CU = Connection unit (motor with electronics cover) Hardware design ® ®...

  • Page 193: Markings

    Device structure Markings 7.13 Markings The following table shows an example of the markings on the nameplate. The CE marking indicates compliance with the following European direc- tives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU • Machinery Directive 2006/42/EC •...

  • Page 194: Fs Logo Description

    Device structure FS logo description 7.14 FS logo description The FS logo on the nameplate is based on the combination of safety-related compo- nents that is installed. The following FS logo variants are possible: Device with STO connection via terminals or connectors ®...

  • Page 195: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes Perform the following steps before installation:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter “Carrying out electrical work safely”.

  • Page 196: Tolerances For Torque Ratings

    Mechanical installation Tolerances for torque ratings Tolerances for torque ratings Adhere to the specified tightening torques with a tolerance of +/- 10%. Installation requirements Check that the following conditions have been met: • The information on the drive unit's nameplate must match the voltage supply sys- tem.

  • Page 197: Setting Up The Drive Unit

    Mechanical installation Setting up the drive unit Setting up the drive unit 8.6.1 Notes Note the following points when you assemble the drive unit: • Before setting up the drive unit, perform the steps according to chapter "Installa- tion notes" (→ 2 195). •...
  • Page 198 Mechanical installation Setting up the drive unit 8.6.3 Electronics cover Installing the electronics cover Install the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. NOTICE! Loss of the guaranteed degree of protection. Possible damage to prop- erty.
  • Page 199 Mechanical installation Setting up the drive unit Removing the electronics cover Remove the electronics cover as follows:  WARNING! Risk of burns due to hot surfaces. Severe injuries. Let the device cool sufficiently before touching it. 2. Undo the screws of the electronics cover. 3.
  • Page 200 Mechanical installation Setting up the drive unit 8.6.7 Gear unit venting Drive units with installed breather valve Except for the mounting position M3, SEW‑EURODRIVE delivers all drive units ordered for a specific mounting position with a breather valve that is activated and in- stalled according to the specific mounting position.
  • Page 201 Mechanical installation Setting up the drive unit Mounting the breather valve in mounting position M1 The following figure shows an example of how to mount the breather valve in mount- ing position M1: Example: Mounting position M1 25343401227 ® Product Manual – MOVIGEAR performance DBC...
  • Page 202 Mechanical installation Setting up the drive unit Activating the breather valve For designs with screwed-in breather valve, check whether the breather valve is acti- vated. If not, you have to remove the transport protection of the breather valve before you start up the drive unit. Activate the breather valve as follows: 1.
  • Page 203 Mechanical installation Setting up the drive unit Pressure compensation fitting installation positions The following table shows the installation location-dependent mounting positions of the pressure compensation fitting (option/PE): Mounting position M1, M3*, M5, M6 25344067723 Mounting position M2, M4 25344146955 * Mounting position M3 is only possible with the option "integrated pressure com- ®...

  • Page 204: Shaft-Mounted Gear Unit With Keyway

    Mechanical installation Shaft-mounted gear unit with keyway Shaft-mounted gear unit with keyway INFORMATION Concerning the customer shaft design, refer to the design notes in the product manual > chapter "Technical data". INFORMATION To avoid contact corrosion, SEW‑EURODRIVE recommends that the customer shaft should additionally be lathed down between the 2 contact surfaces! 8.7.1 Mounting the drive unit...

  • Page 205: Customer Shaft With Contact Shoulder

    Mechanical installation Shaft-mounted gear unit with keyway 5. The 3 installation types are described below: ð 3A: Standard scope of delivery 9007220768364043 Short retaining screw (standard scope of delivery) Lock washer Washer Retaining ring Customer shaft ð 3B: Assembly/disassembly kit for customer shaft with contact shoulder. Ob- serve the information in the product manual >...
  • Page 206 Mechanical installation Shaft-mounted gear unit with keyway 9007220768369931 Retaining screw Lock washer Washer Retaining ring Spacer tube Customer shaft without contact shoulder 6. Tighten the retaining screw with the specified torque (see following chapter "Tight- ening torques for retaining screws"). 9007220768463371 8.7.2 Retaining screw tightening torques...
  • Page 207 Mechanical installation Shaft-mounted gear unit with keyway 8.7.3 Disassembly notes INFORMATION Information regarding the SEW‑EURODRIVE assembly/disassembly kit can be found in the product manual > chapter "Design notes for gear units with hollow shaft and key" (→ 2 96). The following description only applies when the drive is assembled using the SEW‑EURODRIVE assembly/disassembly kit (see previous description, points 2B or 2C).
  • Page 208 Mechanical installation Shaft-mounted gear unit with keyway 6. Re-insert the retaining ring [4]. 7. Screw in the retaining screw [1] again. You can now force the drive from the shaft by tightening the screw. 9007220768469259 Retaining screw Retaining ring Customer shaft Fixed nut Forcing washer ®...
  • Page 209 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) Shaft- mounted gear unit with TorqLOC® (customer shaft without contact shoulder) ® Shaft-mounted gear unit with TorqLOC (customer shaft without contact shoulder) Mount the drive unit on the shaft as follows: 1.
  • Page 210 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) 5. Apply NOCO‑Paste onto the bushing and spread it carefully. 9007220783646731 6. Slide the gear unit onto the customer shaft. 9007220783649163 7. Mount the torque arm onto the system structure/holding fixture (do not tighten the screws).
  • Page 211 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) 8. Slide the bushing into the gear unit as far as its stop. 9007220783654027 9. Slide the stop ring onto the bushing. Mark the position of the stop ring. 9007220783656459 ®...
  • Page 212 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) 10. Remove the torque arm from the holding fixture/system structure. 9007220783658891 11. Remove the gear unit from the customer shaft until the stop ring is accessible for installation. 9007220783661323 12.
  • Page 213 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) 18014420037795339 14. Slide the bushing and the gear unit onto the customer shaft up to the fixed stop ring. 9007220783619979 15. Mount the torque arm onto the system structure/holding fixture again (do not tighten the screws).
  • Page 214 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) 16. Make sure that all screws are loosened and slide the shrink disk onto the hollow shaft. 18014420038365835 17. Slide the counter bushing onto the customer shaft and into the hollow shaft. 27021619293109259 18.
  • Page 215 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) 20. Make sure that the customer shaft is seated in the counter bushing. 18014420038373131 21. Tighten the screws of the shrink disk only hand-tight and make sure that the outer rings of the shrink disk are plane-parallel.
  • Page 216 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder) 23. After installation, make sure the remaining gap s between the outer rings of the shrink disks is > 0 mm. ð The remaining gap between the counter bushing and hollow shaft end, as well as the bushing and stop ring must be > 0 mm.
  • Page 217 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder) Shaft- mounted gear unit with TorqLOC® (customer shaft with contact shoulder) ® Shaft-mounted gear unit with TorqLOC (customer shaft with contact shoulder) Mount the drive unit on the shaft as follows: 1.
  • Page 218 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder) 4. Mount the bushing on the customer shaft. 0 mm 21528993931 5. Apply NOCO‑Paste onto the bushing and spread it carefully. 9007220783737355 6. Slide the gear unit onto the customer shaft. 9007220783739787 ®...
  • Page 219 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder) 7. Make sure that all screws are loosened and slide the shrink disk onto the hollow shaft. 18014420038483211 8. Slide the counter bushing onto the customer shaft and into the hollow shaft. 27021619293226635 9.
  • Page 220 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder) 11. Make sure that the customer shaft is seated in the counter bushing. 18014420038490507 12. Tighten the screws of the shrink disk only hand-tight and make sure that the outer rings of the shrink disk are plane-parallel.
  • Page 221 Mechanical installation Shaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder) 15. The remaining gap between the counter bushing and hollow shaft end must be > 0 mm. > 0 mm > 0 mm 21528986635 16. Mount the torque arm and tighten it firmly. Observe chapter "Torque arm" (→ 2 225).

  • Page 222: Shaft-Mounted Gear Unit With Torqloc - Disassembly, Cleaning, Lubrication

    Mechanical installation Shaft-mounted gear unit with TorqLOC® – disassembly, cleaning, lubrication Shaft- mounted gear unit with TorqLOC® – d isassembl y, cleaning, lubrication ® 8.10 Shaft-mounted gear unit with TorqLOC – disassembly, cleaning, lubrication 8.10.1 Removing the drive unit Remove the drive unit from the shaft as follows: 1.
  • Page 223 Mechanical installation Shaft-mounted gear unit with TorqLOC® – disassembly, cleaning, lubrication 8.10.2 Cleaning and lubrication There is no need to dismantle removed shrink discs before they are reinstalled. 1. Clean and lubricate the shrink disk if it is dirty. 2. Lubricate the tapered surfaces with one of the following solid lubricants: Lubricant (Mo S2) Sold as Molykote 321 (lube coat)

  • Page 224: Installing The Protective Cover

    Mechanical installation Installing the protective cover 8.11 Installing the protective cover 8.11.1 Installing the fixed safety cover NOTICE Damage to the drive unit due to improper use of the threads. Damage to property. • Consult SEW‑EURODRIVE before using threads for other applications. Install the safety cover as follows: 1.

  • Page 225: Torque Arm

    Mechanical installation Torque arm 8.11.2 Installation without cover In certain individual cases (e.g. through-shaft), you cannot install the safety cover. In these cases, the safety cover is not necessary if the system or unit manufacturer provides corresponding components to guarantee for the compliance with the required degree of protection.
  • Page 226 Mechanical installation Torque arm 8.12.1 Installation options The following figure shows the possible mounting positions of the torque arm: 25347868811 Torque arm axis length Bore diameter Torque arm thickness Bush with bearings on both ends The following table shows the required tightening torques: Drive Torque arm Tightening torque...

  • Page 227: Tightening Torques

    Mechanical installation Tightening torques 8.13 Tightening torques ® 8.13.1 Example of MOVIGEAR performance The following figure shows an example of the installation of the threaded blanking plugs, cable glands and electronics cover. The number and position of threaded blank- ing plugs and cable bushings depend on the ordered variant. 38411008907 Tighten the screws step by step in a diametrically opposite sequence with a tightening torque of 6.0 Nm.
  • Page 228 Mechanical installation Tightening torques 8.13.2 Tightening torques for cable glands Tighten cable glands optionally included delivery SEW‑EURODRIVE with the following torques: Screw fitting type Image Con- Size Tightening Outer Tight- Part num- tent torque diame- ening ter of force Thread Cable cable clamp-...

  • Page 229: Electrical Installation

    Electrical installation Installation planning taking EMC aspects into account Electrical installation Installation planning taking EMC aspects into account 9.1.1 Notes on arranging and routing installation components The correct operation of decentralized inverters depends on selecting the correct cables, providing correct grounding, and on a properly functioning equipotential bond- ing.
  • Page 230 Electrical installation Installation planning taking EMC aspects into account Example The following figure shows the connection of the equipotential bonding and the PE conductor: 25167264651 The mechanical installation of a drive unit with hollow shaft does not create a conductive connection of drive unit and mounting plate. In this case, a low-im- pedance, Hf-capable equipotential bonding [4] is required.

  • Page 231: Equipotential Bonding At The Connection Box

    Electrical installation Equipotential bonding at the connection box Equipotential bonding at the connection box The following cable gland with an M6 threaded bolt provides an additional option for HF-compatible equipotential bonding on a connection box: 9007203139701899 Tightening torque Part number Cable gland M6 nut for stud bolt...

  • Page 232: Installation Instructions

    Electrical installation Installation instructions Installation instructions 9.3.1 Permitted voltage systems Information on voltage supply sys- Information on permissibility tems TN and TT systems – voltage sys- Use is possible without restrictions. tems with directly grounded star point IT systems – voltage systems with Operation with an electronics cover of size 1 non-grounded star point in IT system design is permitted (...-513-..)!
  • Page 233 Electrical installation Installation instructions 9.3.3 Permitted cable cross section of terminals Line terminals X1 Observe the permitted cable cross sections for installation: Line terminals X1 Without conductor end With conductor end sleeve sleeves (with or without plastic collar) Connection cross sec- 0.5 mm –...
  • Page 234 Electrical installation Installation instructions 9.3.4 Activating line terminals X1 Adhere to the following sequence when actuating the line terminals X1: 25649924107 9.3.5 Activating terminals X3 for the braking resistor Adhere to the following sequence when actuating the X3 terminals for the braking re- sistor: 25650172171 9.3.6...
  • Page 235 Electrical installation Installation instructions 9.3.7 Selecting the residual current device The inverter can cause a direct current in the PE conductor. Proceed as follows to select the residual current device: 1. If using a residual current device is not mandatory according to the standards, SEW‑EURODRIVE recommends not using a residual current device.
  • Page 236 Electrical installation Installation instructions 9.3.9 Notes on PE connection ® PE connection to MOVIGEAR with lifting eye The handle is only used to transport the unit. The handle is not required for operation. 1. Remove the lifting eye. Store the lifting eye for future service work. 2.0 –...
  • Page 237 Electrical installation Installation instructions ® PE connection to MOVIGEAR with guard bracket The guard bracket is for the permanent protection of the device. Do not remove the guard bracket. 1. Connect the PE cable to the guard bracket according to the following figure. 2.0 –...
  • Page 238 Electrical installation Installation instructions Leakage currents During normal operation, leakage currents ≥  3.5  mA may occur. In order to fulfill EN 61800-5-1, observe the following information: • The ground connection (PE) must be installed in such a way that it meets the re- quirements for systems with high leakage currents.
  • Page 239 Electrical installation Installation instructions 9.3.12 Installation above 1000 m amsl The devices can be used at altitudes above 1000  m above sea level up to 3800  m above sea level under the following marginal conditions. The maximum altitude is lim- ited due to the decreased dielectric strength at lower air density. •...

  • Page 240: Installation Topologies

    Electrical installation Installation topologies Installation topologies 9.4.1 Installation topology (example: standard installation) following figure shows basic installation topology with ® MOVIGEAR  performance: Safety relay Supply system Control Back-up fuse/line protection Control cabinet level Field level DBC.. ® MOVIGEAR performance DBC.. ®...

  • Page 241: Movigear ® Performance Dbc Terminal Assignment

    Electrical installation MOVIGEAR® performance DBC terminal assignment MOVIGEAR ® p erformanc e DBC terminal assignment ® MOVIGEAR performance DBC terminal assignment Attach units without a connector to the terminals as follows:   WARNING!  Electric shock caused by dangerous voltages in the connection box.
  • Page 242 Electrical installation MOVIGEAR® performance DBC terminal assignment ® The following table shows the terminal assignment of MOVIGEAR performance DBC: Terminal Marking Function Brown Line connection, phase L1 – IN line terminals Black Line connection, phase L2 – IN Gray Line connection, phase L3 – IN 11 Brown Line connection, phase L1 –...
  • Page 243 Electrical installation MOVIGEAR® performance DBC terminal assignment Terminal Marking Function – 0V24_OUT 0 V 24 reference potential engineering for DC 24 V auxiliary output interface – CAN_L CAN Low connection – CAN_H CAN High connection – 24V_OUT DC 24 V auxiliary output The following figure shows the factory-installed jumpers at the X9 terminals: 11 12 13 14 15 16 21 22 23 24...

  • Page 244: Electrical Installation - Functional Safety

    Electrical installation Electrical installation – functional safety Electrical installation – functional safety 9.6.1 Installation instructions WARNING Only the types of connection described in this documentation may be used. Severe or fatal injuries. • Non-compliant connection variants specified in other documentation are not per- missible.
  • Page 245 Electrical installation Electrical installation – functional safety Requirements Use of safety relays The requirements of the manufacturers of safety relays (such as protecting the output contacts against welding) or of other safety components must be strictly observed. The basic requirements for cable routing apply as described in this documentation. For connecting the device to the safety relays, observe the installation requirements in accordance with chapter "Installation requirements" (→ 2 168).
  • Page 246 Electrical installation Electrical installation – functional safety Switching off the STO signal for several drive units (STO group disconnection) The STO signal for several drive units can be provided by a single safety relay. The following requirements must be met: •...
  • Page 247 Electrical installation Electrical installation – functional safety Wiring diagrams of the connection variants STO connection at terminal X9 For detailed information on terminal X9, refer to chapter "Electrical Installation" > "Ter- minal assignment". Delivery state In the delivery state, the following terminals are bridged on STO connection X9. The jumpers are marked with the text "Caution, remove jumper for safety operation".
  • Page 248 Electrical installation Electrical installation – functional safety Two-pole sourcing/sinking output Example 1 F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818872587 [1] Drive unit [2] External safety device Example 2 F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 34106433163 [1] Drive unit [2] External safety device...
  • Page 249 Electrical installation Electrical installation – functional safety Two-channel serial sourcing output 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 0V24_OUT 24 V_OUT F_STO_M F_STO_P2 9007222818944907 [1] Drive unit [2] External safety device Single-pole sourcing output F_STO_P1 F-DO_P F_STO_M F_STO_P2 F_STO_P1 0V24_OUT...
  • Page 250 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing output F_STO_P1 F-DO_P1 F_STO_M F_STO_P2 F-DO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228151435 [1] Drive unit [2] External safety controller ®...
  • Page 251 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing/sinking output F_STO_P1 F-DO_P F_STO_M F-DO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25228157067 [1] Drive unit [2] External safety controller ®...
  • Page 252 Electrical installation Electrical installation – functional safety STO group disconnection, two-channel, serial sourcing output 24 V F-DOR_11 F-DOR_12 F-DOR_21 F_STO_P1 F-DOR_22 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229441035 [1] Drive unit [2] External safety controller ®...
  • Page 253 Electrical installation Electrical installation – functional safety STO group disconnection, one-pole, sourcing output F_STO_P1 F-DO_P F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT F_STO_P1 F_STO_M F_STO_P2 F_STO_P1 F_STO_M F_STO_P2 0V24_OUT 24 V_OUT 25229445003 [1] Drive unit [2] External safety controller ®...
  • Page 254 Electrical installation Electrical installation – functional safety STO connection via M12 connector X5504/X5505 For further information on the connection of X5504/X5505, refer to the product manual > chapter "Electrical installation" > "Assignment of optional connectors". Delivery state In the delivery state, X5504 is not connected, which means the STO input is active. According to the safety concept, X5504 must be connected or temporarily jumpered using the optionally available STO jumper plug for starting up the device.
  • Page 255 Electrical installation Electrical installation – functional safety Example 2 X5504 24V_OUT F_STO_P2 0V24_OUT F_STO_M F_STO_P1 34216188171 [1] Drive unit [2] External safety device Observe the following information: • The supply voltages 0V24_OUT and 24V_OUT must not be used to supply the ex- ternal safety device.
  • Page 256 Electrical installation Electrical installation – functional safety Single-pole sourcing output X5504 F_STO_P2 F-DO_P F_STO_M F_STO_P1 23875545995 [1] Drive unit [2] External safety device ® Product Manual – MOVIGEAR performance DBC...
  • Page 257 Electrical installation Electrical installation – functional safety STO group disconnection, two-pole, sourcing/sinking output X5504 F_STO_P2 F-DO_P F_STO_M F-DO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 X5504 F_STO_P2 F_STO_M F_STO_P1 X5505 F_STO_P2 F_STO_M F_STO_P1 9007223142162187 [1] Drive unit [2] External safety device ® Product Manual –...
  • Page 258 Electrical installation Electrical installation – functional safety STO jumper plug (three-pin) WARNING Safe disconnection of the device is not possible when the jumper plug is used. Severe or fatal injuries. • Only use the jumper plug if the device is not used to fulfill any safety function. WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug.

  • Page 259: Movigear Performance Dbc Wiring Diagram

    Electrical installation MOVIGEAR® performance DBC connection diagram MOVIGEAR ® p erformanc e DBC connection diagram ® MOVIGEAR performance DBC wiring diagram The following figure shows the connections of the device: F11/F12/F13 ® MOVIGEAR performance Line terminals MGF..-DBC-C Braking resistor Engineering interface Control terminals Analog input...

  • Page 260: Cable Routing And Cable Shielding

    Electrical installation Cable routing and cable shielding Cable routing and cable shielding 9.8.1 Accessory bag with installation equipment (part number 18241395) INFORMATION For some installation variants, you do not need all the parts of the accessory kit. The delivery of each drive unit includes the following accessory bag with installation materials for cable shielding (exception: Does not apply when all possible connections were ordered in connector design): •...
  • Page 261 Electrical installation Cable routing and cable shielding 9.8.2 General installation options The following chapters show common examples and contain important notes on cable selection and cable routing. Mounting installation material The following figure shows the mounting positions of the installation material. ®...
  • Page 262 Electrical installation Cable routing and cable shielding 9.8.3 Installation with separately routed binary signal cable Notes on cable routing and shielding – Recommended cable routing Note the following points for cable routing and cable shielding: • Cable selection – When selecting cables, observe the recommended connection cables in the product manual >...

  • Page 263: Emc Cable Glands

    Electrical installation EMC cable glands EMC cable glands 9.9.1 Cable shielding (alternative) As an alternative to using shield clamps for shielded cables (e.g. control cables, STO cables, power cables), you can use EMC cable glands, which are available as an op- tion, to connect the shield.

  • Page 264: Connectors

    Electrical installation Connectors 9.10 Connectors 9.10.1 Representation of connections The connection diagrams of the connectors depict the contact end of the connections. 9.10.2 Connection cables INFORMATION For more information about cable types, see chapter "Technical data". Connection cables are not included in the scope of delivery. Prefabricated cables for connecting SEW‑EURODRIVE components are available to order.
  • Page 265 Electrical installation Connectors Cable routing Observe the permitted bending radii of the cables used when routing the cables. Fur- ther information can be found in the product manual > chapter "Technical data" > "Di- mension drawings of connectors of the connection box" > "Connectors including mat- ing connectors" (→ 2 116).
  • Page 266 Electrical installation Connectors ® 9.10.3 Connector positions of the MOVIGEAR performance DBC drive unit The following figure shows possible connector positions: X2304 X5134 X1523 X4142 X5504 X5505 X4142 X1523 X5134 X5504 X5505 X2304 X2242 X1206 X5136 X1203_2 X1203_1 X1207 X2328 X1217 X1206 X2242...
  • Page 267 Electrical installation Connectors Connectors Not together at a position with the Designation Coding ring/ Function Position connector: color • X1206 X1203_1 Black "AC 400 V connection" (→ 2 274) X, 2 or 3 • X1207 • X1217 X1203_2 Black "AC 400 V connection" (→ 2 274) X, 2 or 3 •...
  • Page 268 Electrical installation Connectors Connectors Not together at a position with the Designation Coding ring/ Function Position connector: color – – [1] Optional pressure compensation – 1) Connector X1203_1 can also be ordered separately (i.e. without connector X1203_2). 2) Connector X1206 can also be ordered separately (i.e. without connector X2242). 3) Connector X2317 can also be ordered separately (i.e.
  • Page 269 Electrical installation Connectors 9.10.5 Connector variants M12 connector at the connection box M12 connectors at the connection box are pre-installed at delivery so they match the connection cables provided by SEW‑EURODRIVE. Customers can adjust the align- ment of connectors if required. The following figure shows a schematic illustration with the permitted tightening torque: 6 Nm...
  • Page 270 Electrical installation Connectors M12 connector with mating connector at connection box or electronics cover The following figure shows a schematic illustration with the permitted tightening torques: 0.4 – 0.6 Nm 32845364363 INFORMATION The M12 connectors are usually tightened with a torque of 0.4 – 0.6 Nm. Observe the data sheet of the used prefabricated cables.
  • Page 271 Electrical installation Connectors ® Example of MOVIGEAR performance The following figure shows the installation of the straight and angled M23 connector: 2 mm 3 Nm 9007224476469899 "Straight" design "Right-angle" design Tightening torque of the union nut 3 Nm You can order suitable tools from TE Connectivity – Intercontec products: •...
  • Page 272 Electrical installation Connectors 9.10.6 Using connectors assembled by yourself M23 connector by TE connectivity – Intercontec Products The power connectors for assembling connection cables yourself, and the correspond- ing assembly tool set is available for order from TE Connectivity - Intercontec products.
  • Page 273 Electrical installation Connectors Mini-I/O connector The following tables contains the part numbers and purchase order numbers of the mini-I/O connectors for customer assembly of mini I/O connection cables. Connector type Cable Cable Purchase order num- Part number Outer diameter Category SEW‑EURODRIVE Core cross section TE Connectivity...

  • Page 274: Optional Connector Assignment

    The following table provides information about this connection: Function AC 400 V connection for supplying the device/for looping through Connection type M23, SEW-EURODRIVE insert, Series 723, SpeedTec equipment, company: TE Connectivity – Intercontec products, female, coding ring: black, protected against contact Connection diagram...
  • Page 275 Electrical installation Optional connector assignment Connection cables Cable cross section 1.5 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 1.5 mm JZ-600...
  • Page 276 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 2.5 mm ® MULTIFLEX 18153275 – 512 AC 500 V M23, coding M23, coding ring: black, ring: black, male male ®...
  • Page 277 Electrical installation Optional connector assignment Cable cross section 4.0 mm The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4.0 mm ®...
  • Page 278 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 4.0 mm ® TOPFLEX – 18133983 611-PUR AC 500 V (halogen-free) M23, coding Open ring: black, male ® HELUKABEL Variable 4.0 mm –...
  • Page 279 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 18180094, 18127479, 18133967, 18153283, 18153291, 18127495, 18133983, 18153321, 18153348 Assembly Open cable end Description Prefabricated con- nector...
  • Page 280 Electrical installation Optional connector assignment 9.11.2 X1206: AC 400 V connection (IN) The following table provides information about this connection: Function AC 400 V connection (IN) Connection type M15-X-Power, male, connector without union nut, (current load max. 16 A) Connection diagram Assignment Contact Function...
  • Page 281 Electrical installation Optional connector assignment 9.11.3 X2242: AC 400 V connection (OUT) The following table provides information about this connection: Function AC 400 V connection (OUT) Connection type M15-X-Power, female, connector with union nut, (current load max. 16 A) Connection diagram Assignment Contact Function...
  • Page 282 Electrical installation Optional connector assignment 9.11.4 X1207: AC 400 V connection (IN) INFORMATION The number of permitted plug-in cycles for this connector is 10 times. The following table provides information about this connection: Function AC 400 V connection (IN) Connection type QPD W 4PE2,5, QUICKON connector, coding 3, male, PhoenixContact Connection diagram Assignment...
  • Page 283 Electrical installation Optional connector assignment 9.11.5 X1217: PA connection for AC 400 V and 24 V backup voltage (IN) The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (IN) Connection type MQ15-X-Power, male, connector without union nut, MURR Elektronik, (current load max.
  • Page 284 Electrical installation Optional connector assignment 9.11.6 X2328: PA connection for AC 400 V and 24 V backup voltage (OUT) The following table provides information about this connection: Function PA connection for AC 400 V and DC 24 V backup voltage (OUT) Connection type MQ15-X-Power, female, connector with union nut, MURR Elektronik, (current load max.
  • Page 285 Electrical installation Optional connector assignment 9.11.7 X5504: STO (3 cores) WARNING No safe disconnection of the device. Severe or fatal injuries. • You may bridge the STO connection with 24 V only if the device is not intended to fulfill any safety functions. The following table provides information about this connection: Function Connection for safe disconnection (STO, 3-core)
  • Page 286 Electrical installation Optional connector assignment Connection cables INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 287 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL: igus chainflex...
  • Page 288 Electrical installation Optional connector assignment Connection of cables with open end ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28110978, 28110943 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly...
  • Page 289 Electrical installation Optional connector assignment igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28111001, 28111036 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly Signal Contact color/ cation core cross section...
  • Page 290 Electrical installation Optional connector assignment 9.11.8 X5505: STO (3 cores) WARNING Disabling of the safety-related disconnection of further devices due to parasitic voltages when using an STO jumper plug. Severe or fatal injuries. • Only use the STO jumper plug when all incoming and outgoing STO connections have been removed from the device.
  • Page 291 Electrical installation Optional connector assignment Connection cables INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 292 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage CE/UL: igus chainflex Variable 4 × 0.5 mm CF78.UL 28110994 Shielded DC 60 V M12, 5‑pin, M12, 5‑pin, A‑coded, fe- A‑coded, male male CE/UL: igus chainflex...
  • Page 293 Electrical installation Optional connector assignment Connection of cables with open end ® HELUKABEL The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117808, 28110986 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly...
  • Page 294 Electrical installation Optional connector assignment igus chainflex The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117816, 28111044 Assembly Open cable end Description Assembled con- nector Core Identifi- Assembly Signal Contact color/core cation cross sec- tion...
  • Page 295 Electrical installation Optional connector assignment 9.11.9 X2304: Connection of external braking resistor The following table provides information about this connection: Function Connection of external braking resistor Connection type M12, 4-pin, female, S-coded Wiring diagram Assignment Contact Function Braking resistor connection + res.
  • Page 296 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28172558 Assembly Open cable end Description Assembled con- nector Conductor Mark- Assembly Signal Contact color/core...
  • Page 297 Electrical installation Optional connector assignment 9.11.10 X5134: Digital inputs, relay output The following table provides information about this connection: Function Digital inputs/outputs Connection type M12, 8-pin, male, A-coded Connection diagram Assignment Contact Function Signal relay DI04/RESET Binary input DI04 DI01/R Binary input DI01 DI02/L Binary input DI02...
  • Page 298 Electrical installation Optional connector assignment 9.11.11 X5136: Digital inputs, relay output The following table provides information about this connection: Function Digital inputs, relay output Connection type M23, female, male thread, TE Connectivity-Intercontec products, P insert, SpeedTec equipment, 12‑pin, 0°-coded, coding ring: without, protected against contact Connection diagram Assignment Contact...
  • Page 299 Electrical installation Optional connector assignment Connection cable INFORMATION Use only shielded cables for this connection and only suitable connectors that con- nect the shield with the device in an HF-capable manner. The following table shows the cables available for this connection: Connection cable Conformity/ Cable type...
  • Page 300 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 11741457 Assembly Open cable end Description Prefabricated con- nector Core Identifi- Assembly Signal Contact color/...
  • Page 301 Electrical installation Optional connector assignment 9.11.12 X1523: DC 24 V backup voltage, input The following table provides information about this connection: Function Input DC 24 V backup voltage Connection type M12, 5‑pin, male, L‑coded, color: light gray Connection diagram Assignment Contact Function +24V/L1 DC 24 V input/L1 (for backup mode) 0V24/N2 0V24 reference potential/N2...
  • Page 302 Electrical installation Optional connector assignment Connection cables The following table shows the cables available for this connection: Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® HELUKABEL Variable 5 × 2.5 mm JZ-500 28114345 DC 60 V M12, 5‑pin,...
  • Page 303 Electrical installation Optional connector assignment Connection cable Conformity/ Cable type Length/in- Cable part num- stallation cross sec- type tion/operat- ing voltage ® CE/UL: HELUKABEL Variable 5 × 2.5 mm Li9Y11Y-HF 28114353 DC 60 V M12, 5‑pin, M12, 5‑pin, L‑coded, fe- L‑coded, male male ®...
  • Page 304 Electrical installation Optional connector assignment Connection of cables with open end The following table shows the core assignment of cables with the following part num- bers: Part numbers 28117786 Assembly Open cable end Description Prefabricated con- nector Core Identi- Assembly Signal Contact color/...
  • Page 305 DC 24 V auxiliary output 0V24_OUT 0V24 reference potential CAN_H CAN High connection CAN_L CAN Low connection 1) Only use this output to supply components from SEW‑EURODRIVE. 2) Only use this output to supply components from SEW-EURODRIVE. ® Product Manual – MOVIGEAR performance DBC...
  • Page 306 Electrical installation Optional connector assignment Connection cables The following table shows the cables available for this connection: Connection cable Conformity/ Length/in- Operating part num- stallation voltage type Connection to USM21A interface adapter: 3.0 m DC 60 V USK15A 28139038 M12-SPEED- RJ10 CON, 5-pin, B‑coded, male Connection to CBG..

  • Page 307: Connector Assignment At The Electronics Cover

    Electrical installation Connector assignment at the electronics cover 9.12 Connector assignment at the electronics cover For the positions of the connectors, refer to chapter "Electrical installation" > "Con- nector positions at the electronics cover..". 9.12.1 X5231: Analog input The following table provides information about this connection: Function Analog input Connection type...

  • Page 308: Pc Connection

    Electrical installation PC connection 9.13 PC connection Connect the PC to the drive unit before you start the engineering software ® MOVISUITE You have several options to connect a PC to the drive unit. Observe the information in the product manual > chapter "Electrical installation" > "PC connection"...
  • Page 309 Electrical installation PC connection Connection to X4142 (M12 at the connection box) The engineering interface X31 at the connection unit in the connection box is assigned to the internal wiring of X4142 connector. Connection without extension cable X4142 32385960459 Connection with extension cable X4142 41080931979...
  • Page 310 Electrical installation PC connection Installing the included engineering X4142 connector SEW‑EURODRIVE supplies the engineering X4142 connector in some cases in an accessory bag (part number: 28273273) with the drive unit. In this case, install the en- gineering X4142 connector to the connection box of the drive unit as follows: 1.
  • Page 311 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 312 Electrical installation PC connection 9.13.2 Connection via keypad You can establish a connection between the PC and the device's engineering inter- face using the CBG22A, CBG21A, CBG11A or CBM22A keypads. The data is transferred according to the USB 2.0 standard. It is also possible to work with a USB 3.0 interface.
  • Page 313 Electrical installation PC connection Connection to X31 (RJ10 in the connection box) NOTICE Connector X31 provides a 24 V supply voltage for operating the connected options. Damage to connected options with low nominal voltage. • Only connect options with a nominal voltage of 24 V to connector X31, such as: –...
  • Page 314 Electrical installation PC connection Installation housing CBM22A connection with integrated keypad to X4142 (M12 at connection box) X4142 35684595211 Installation housing CBM22A with integrated keypad 9.13.3 Adapter cables for connection to the engineering interface X4141 As part of product improvement, SEW‑EURODRIVE has replaced the optional engi- neering interface X4141 (M12-A-coded) with the engineering interface X4142 (M12-B- coded).
  • Page 315 Electrical installation PC connection Using the adapter cable in conjunction with the USM21A interface adapter The engineering interface X31 in the connection box of the drive unit is assigned to the internal wiring of X4141 connector. X4141 33411071115 USB 2.0 connection cable (commercially available, included in the scope of delivery of USM21A) USM21A interface adapter Connection cable RJ10/M12, B‑coded, male (USK15A)

  • Page 316: Startup

    Startup Startup notes Startup 10.1 Startup notes Perform the following steps before startup:   WARNING!  Electric shock caused by dangerous voltages in the connection box. Severe or fatal injuries. De-energize the device. Pay attention to the 5 safety rules in chapter "Carrying out electrical work safely".

  • Page 317: Startup Requirements

    Startup Startup requirements 10.2 Startup requirements NOTICE Gear unit overload. Damage to the gear unit. • Observe the peak torque of the gear unit when you configure the current limit and torque limit. • Check the current limits and torque limits and adjust them, if necessary. Startup is only required when you need to change the factory set parameterization.

  • Page 318: Parameterization Mode

    Startup Parameterization mode 10.3 Parameterization mode The following parameterization modes are available to perform the device startup: Easy mode Easy startup with predefined control interface. • Setting parameters, setpoints, and additional functions can only be set using the mechanical setting elements (potentiometer and DIP switch) at the device. •...

  • Page 319: Control Elements

    Startup Control elements 10.4 Control elements 10.4.1 Overview of control elements The following figure gives an overview of the control elements at the electronics cover: S1 1 2 3 4 1 2 3 4 S2 S1 1 2 3 4 3 4 1 2 3 1 2 3 4 S2 4 S2...
  • Page 320 Startup Control elements 10.4.2 Potentiometer f1 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 321 Startup Control elements Parameter application limit speed The following table shows the default setting of the Application limit speed parameter: Startup Drive unit Default setting pa- rameter Application limit speed ® Automatic MOVIGEAR performance 2000 min startup via the digital interface Perform The parameter Application limit speed is not changed during start- manual startup...
  • Page 322 Startup Control elements 10.4.3 Potentiometer f2 NOTICE Loss of the ensured degree of protection if the screw plug of the potentiometer is not installed or not installed correctly. Damage to the device. • After setting the setpoint, make sure the screw plug of the potentiometer has a seal and screw it in.
  • Page 323 Startup Control elements Parameter application limit speed The following table shows the default setting of the Application limit speed parameter: Startup Drive unit Default setting pa- rameter Application limit speed ® Automatic MOVIGEAR performance 2000 min startup via the digital interface Perform The parameter Application limit speed is not changed during start- manual startup...

  • Page 324: Dip Switches

    Startup DIP switches 10.5 DIP switches 10.5.1 Overview NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to property. • Set the DIP switches only using suitable tools, such as a slotted screwdriver with a blade width of ≤ 3 mm. •...
  • Page 325 Startup DIP switches DIP switch S1 The following table shows the functions of DIP switch S1: DIP switch Meaning Direction of Release brake/ Speed moni- Reserved rotation re- deactivate toring deacti- ® versal DynaStop vation with FCB01 – enable Speed monitor- Speed moni- toring 1) The factory settings are shown in boldface.
  • Page 326 Startup DIP switches 10.5.2 Description of the DIP switches DIP switch S1/1: Reversing the direction of rotation INFORMATION The direction of rotation is reversed depending on the setting of the DIP switch and of the parameter drive train  1 > Controller > Direction of rotation reversal. If both set- tings are active, the speed setpoint is not inverted (logical XOR).

  • Page 327: Startup With "Ex Works Parameters

    Startup Startup with "ex works parameters" DIP switch S1/3: Deactivating the speed monitoring INFORMATION If the function of this DIP switch is deactivated via parameter access, the last active setting of the relevant parameter is maintained. This DIP switch is used to disable speed monitoring. •...

  • Page 328: Application-Related Startup

    Startup Application-related startup 10.8 Application-related startup ® The applications are started up with specific settings using the MOVISUITE engineer- ing software. Pay attention to the information in the Product manual > chapter "Startup" > "Applica- tion-related startup", including the sub-chapters. 10.8.1 Pumps and fans Observe the following information:...
  • Page 329 Startup Application-related startup 10.8.3 Prioritized terminal control Description The "Prioritized terminal control" function is a control function that prioritizes control of the drive independently of the parameterized control signal source (e.g. fieldbus) via digital inputs. Operating behavior Firmware version 12 of the basic device covers the different operating behaviors of previous firmware versions.
  • Page 330 Startup Application-related startup Safety option Parameter Operating behavior setting Safety card Interrupt F-commu- When activating the prioritized terminal control, F-communica- with nication tion with the safety card is stopped. safe inputs = YES (default) The communication timeout of the safety card activates the safety sub-functions and inhibits the drive.
  • Page 331 Startup Application-related startup Functions Edge detection after STO and power ON The Edge detection after STO and power on parameter specifies whether the priorit- ized terminal control is started after the deactivation of the safety sub-function or with a power switch-on by the signal level or by a positive signal edge. All other states are evaluated only via the signal level.
  • Page 332 Startup Application-related startup Speed source The Speed source parameter defines the behavior of safe communication with the higher-level safety controller when the prioritized terminal control is activated. Parameter Setting Meaning Speed Prioritized The "Prioritized terminal control" func- source terminal control – tion applies the speed from the follow- speed setpoint...

  • Page 333: Startup With Movisuite Engineering Software

    Startup Startup with MOVISUITE® engineering software Signal at Setting Operating behavior digital input Prioritized Edge detection If the prioritized terminal control has been terminal control – after STO and activated by a digital input signal, the con- positive direction POWER ON troller enables the drive in positive direc- of rotation = signal level...
  • Page 334 Startup Startup with MOVISUITE® engineering software The motor is started up in drive train 1. When using a motor from SEW‑EURODRIVE, select the motor type from the catalog or enter the nameplate. You can perform the startup for motors and encoders from SEW‑EURODRIVE with an electronic nameplate based on the data contained there.

  • Page 335: 10.10 Startup With The Cbg21A Keypad

    Startup Startup with the CBG21A keypad 10.10 Startup with the CBG21A keypad Using the CBG21A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG21A keypad", including the sub-chapters.
  • Page 336 Startup Startup with the CBG21A keypad Entering a number Proceed as follows: • Change the digit within a number by using the <left/right> arrow keys. • The editable digit is highlighted. • Change the value of the digit by using the <up/down> arrow keys. •...

  • Page 337: 10.11 Startup With The Cbg11A Keypad

    Startup Startup with the CBG11A keypad 10.11 Startup with the CBG11A keypad Using the CBG11A keypad, startup can be performed intuitively guided by the sym- bols and functions of the color display. Further information can be found in the product manual > chapter "Startup" > "Start- up with the CBG11A keypad", including the sub-chapters.
  • Page 338 Startup Startup with the CBG11A keypad 1. Change the digit within a number by using the <left/right> arrow keys. 2. The editable digit is underlined. 3. Change the value of the digit by using the <up/down> arrow keys. 4. Confirm the number with the <OK> key. Symbols used The available functions are shown with pictograms in the keypad display.

  • Page 339: 10.12 Configuring The Digital Inputs/Outputs

    Startup Configuring the digital inputs/outputs 10.12 Configuring the digital inputs/outputs Easy mode In Easy mode, the following configuration of the digital inputs is active: Digital inputs Function Setting (Configuration of the digital inputs) (CW/CCW/setpoint changeover) • DI01 Fixed setpoints, positive rotation direc- tion •...

  • Page 340: 10.13 Setpoint Scaling Of The Analog Input

    Startup Setpoint scaling of the analog input 10.13 Setpoint scaling of the analog input The setpoint scaling of analog input AI1 depends on the operating mode of the fixed setpoint processing. Operating mode Setpoint scaling on the operating mode: "Mechanical setting elements": "Mechanical The following figure shows the setpoint scaling of the analog input AI1: setting elements"...

  • Page 341: Deactivating Dynastop For The Startup Procedure

    Startup Disabling DynaStop® for startup purposes Disabling DynaStop® for startup purposes ® 10.14 Deactivating DynaStop for the startup procedure ® 10.14.1 Important information about deactivating DynaStop (option /DSP) WARNING ® Removing the electronics cover will deactivate DynaStop Severe or fatal injuries. •...

  • Page 342: Configuring The Drive Behavior At Standstill (Fcb 02, Fcb 13, Fcb 14)

    Startup Configuring the drive behavior at standstill (FCB 02, FCB 13, FCB 14) ® 10.14.2 Steps to deactivate DynaStop Note: INFORMATION ® Further information about the DynaStop function can be found in chapter "Opera- tion" and in the product manual > chapter "Technical data". ®...

  • Page 343: Operation

    Operation Binary controller Operation 11.1 Binary controller The behavior of the drive unit depends on the following factors: • Selected configuration of the digital inputs. • Status of digital inputs. The following table describes the control functions in conjunction with the predefined configurations of the digital inputs.
  • Page 344 Operation Binary controller No. Configuration of the digital inputs Description Motor potentiometer CCW • Negative direction of rotation (coun- terclockwise rotation) • Speed setpoint via the motor poten- tiometer function • Fault reset Fixed setpoint processing mode: • Motor potentiometer/fixed setpoint •...
  • Page 345 Operation Binary controller 11.1.1 Configuration 0: User-defined configuration Function of the • The digital inputs can be configured freely. digital inputs • In contrast to the predefined terminal configurations 1 – 6, the drive unit remains in the status "FCB 02 Stop default" once the enable signal is revoked. If you require the status "FCB 01 Output stage inhibit", you must assign this function to a digital input.
  • Page 346 Operation Binary controller 11.1.2 Configuration 1: CW, CCW, setpoint changeover Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Configuration 1 is active in Easy mode and in the delivery state. Easy mode is only available up to firmware version < 11. Behavior of the drive unit Digital input "DRIVE"...
  • Page 347 Operation Binary controller 11.1.3 Configuration 2: Enable, fixed setpoints Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Enable Fixed Fixed Reset setpoint setpoint The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 348 Operation Binary controller 11.1.4 Configuration 3: Enable, external fault, setpoint changeover Fixed setpoint processing mode: Mechanical setting elements (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Enable Exter- Potenti- Reset ometer fault The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 349 Operation Binary controller 11.1.5 Configuration 4: Motor potentiometer right Fixed setpoint processing mode: Motor potentiometer (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Right Motor Motor Reset potenti- potenti- ometer ometer down The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 350 Operation Binary controller 11.1.6 Configuration 5: Motor potentiometer left Fixed setpoint processing mode: Motor potentiometer (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Left Motor Motor Reset potenti- potenti- ometer ometer down The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.
  • Page 351 Operation Binary controller 11.1.7 Configuration 6: CW, CCW, primary frequency Fixed setpoint processing mode: Primary frequency setpoint (cannot be changed) Behavior of the drive unit Digital input "DRIVE" DI01 DI02 DI03 DI04 Right Left Input Reset fre- quency The drive unit stops with deceleration setpoint t1. Illuminates yellow FCB 01 Output stage inhibit is activated afterwards.

  • Page 352: Manual Mode With Cbg22A Local Keypad

    Operation Manual mode with CBG22A local keypad 11.2 Manual mode with CBG22A local keypad With the CBG22A local keypad, you can intuitively operate the drive unit or device and read out faults using the symbols and functions on the color display. Further information can be found in the product manual >...
  • Page 353 Operation Manual mode with CBG22A local keypad Keys The following figure shows the keys of the CBG22A local keypad: 9007233260688395 a = Navigate in the menu b = Manual mode control section <Up/down> arrow keys <RESET> key <OK> key <i> Information key <Left/right>...
  • Page 354 Operation Manual mode with CBG22A local keypad Symbols used The selectable functions are shown on the display of the local keypad in the form of icons. Start menu Monitoring ® MOVISAFE CS.. DIP switch Process data Digital inputs/outputs Operating and energy data Device information Fault memory Gateway operation...

  • Page 355: Manual Mode With Movisuite

    Operation Manual mode with MOVISUITE® Manual mode with MOVISUITE ® ® 11.3 Manual mode with MOVISUITE For manual operation of the device, you can use the manual mode function of the ® MOVISUITE engineering software. 1. First connect the PC to the device, see chapter "PC connection". ®...
  • Page 356 Operation Manual mode with MOVISUITE® Manual mode is deactivated: • When you click the [Deactivate manual mode] button • Or when you close the "Manual mode" window. 11.3.2 Control in manual mode Manual mode window Once manual mode has been successfully activated, you can control the device using ®...

  • Page 357: Drive Unit Behavior In Case Of A Voltage Failure

    Operation Drive unit behavior in case of a voltage failure 11.4 Drive unit behavior in case of a voltage failure The motor of the drive unit has the following function when the drive is in motion: In case of a voltage failure, the drive unit uses the motion energy (energy recovery) to supply the electronics cover with voltage.

  • Page 358: Dynastop

    Operation DynaStop® DynaStop® ® 11.5 DynaStop 11.5.1 Functional description WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. Severe or fatal injuries. ® • DynaStop must not be used for hoists. ® •...

  • Page 359: Function "Release Brake/Deactivate Dynastop With Fcb01

    Operation Function "Releasing the brake / deactivating DynaStop® with FCB 01" Function "Releasing the brake / deactivatin g D ynaStop® with FCB 01" ® 11.6 Function "Release brake/deactivate DynaStop with FCB01" 11.6.1 Note: INFORMATION ® For information on deactivating the DynaStop function for startup and assembly ®...
  • Page 360 Operation Function "Releasing the brake / deactivating DynaStop® with FCB 01" 27021619739100171 2. Configuring the control signal: ð Control via digital input ® Assign a digital input via the function "Release brake/deactivate DynaStop when output stage is inhibited" [2]. 27021619739103115 ð...

  • Page 361: Dynastop® In Conjunction With Sto

    Operation DynaStop® in conjunction with STO DynaStop® in conjunction with STO ® 11.7 DynaStop in conjunction with STO WARNING ® The DynaStop electrodynamic retarding function does not allow for a definite stop at a position. Severe or fatal injuries. ® •...
  • Page 362 Operation DynaStop® in conjunction with STO ® 11.7.1 Using DynaStop in conjunction with the STO function ® DynaStop function conjunction with function, SEW‑EURODRIVE recommends control using the SS1-t safety function. ® The following figure shows the use of the DynaStop function in conjunction with the STO function and controller according to SS1-t: Deceleration...
  • Page 363 Operation DynaStop® in conjunction with STO 11.7.2 Drive behavior when STO is activated before standstill (rotational speed = "0") NOTICE Danger due to incorrect parameter setting. If the parameter Functions > Drive functions > FCB01 Output stage inhibit > Acti- ®...
  • Page 364 Operation DynaStop® in conjunction with STO The following figure shows the behavior when STO is activated before rotational speed "0" is reached: Deceleration ramp Rotational speed Drive enable control signal Active ® DynaStop Inactive 48771248907 Parameter setting: • Functions > Drive functions > FCB01 Output stage inhibit > Activate ®...

  • Page 365: Safety

    Operation IT safety 11.8 IT safety 11.8.1 Hardening measures Perform the following hardening measures: • Regularly check if updates are available for your products. • Report incidents concerning IT security by e-mail to cert@sew‑eurodrive.com. • Regularly check which Security Advisories are available in the Online Support of SEW‑EURODRIVE.

  • Page 366: Service

    Service Malfunctions of the mechanical drive Service NOTICE Improper work on the drive units can result in damage. Damage to property. • Make sure that the drives from SEW‑EURODRIVE are repaired by qualified per- sonnel only. • Consult SEW‑EURODRIVE SERVICE. 12.1 Malfunctions of the mechanical drive The following table shows troubleshooting options for malfunctions of the mechanical...

  • Page 367: Evaluating Fault Messages

    Service Evaluating fault messages Fault Possible cause Measure Oil leaking from the out- Drive installed in the wrong Install the breather valve put-side oil seal mounting position or correctly breather valve installed in wrong position. Short-term oil and/or grease leakage at the oil seal is possible in the run- in phase (24 hours running time).

  • Page 368: Resetting Fault Messages

    Service Resetting fault messages 12.3 Resetting fault messages WARNING Eliminating the cause of the problem or performing a reset may result in the drive re- starting automatically. Severe or fatal injuries. • Prevent unintended startup. Acknowledge fault message by: • Switch the supply system off and on again.

  • Page 369: Fault Messages With Parameterizable Response

    Service Fault messages with parameterizable response 12.5 Fault messages with parameterizable response The following table shows the fault messages with parameterizable responses: Error Description Index Possible error response • No response Heat sink overtempera- Here you can set the device re- 8622.2 ture –...
  • Page 370 Service Fault messages with parameterizable response Error Description Index Possible error response • No response External synchronization Here you can set the device re- 8622.7 sponse to loss of external synchroni- • Warning zation. • Application stop (with out- put stage inhibit) •...

  • Page 371: Responses To Fault Acknowledgement

    Service Responses to fault acknowledgement Error Description Index Possible error response • Warning Encoder – warning Here you can set the device re- 8622.13 sponse to an encoder warning. • Application stop (with out- put stage inhibit) • Emergency stop (with out- put stage inhibit) •...
  • Page 372 Service Responses to fault acknowledgement Software restart A software restart does not actually reset the micro controller. Response Effect The firmware is restarted without the boot loader becoming ac- tive (no display of "b0"!). Reference positions of incremental encoder systems are lost. Any fieldbus interfaces that are present are not affected.

  • Page 373: Description Of Status And Operating Displays

    Service Description of status and operating displays 12.7 Description of status and operating displays 12.7.1 LED displays of the binary control The following figure shows an example of the LEDs of the binary design: DBC10A-0020-503-A-000-000 Binary 18014427523368971 [1] "DRIVE" status LED ®...
  • Page 374 Service Description of status and operating displays 12.7.2 General LEDs "DRIVE" status LED The following table describes the display functions of the "DRIVE" LED: Operating status/ Meaning Measure Error Suberror code code – Not ready for opera- Line voltage absent. Power on the line tion voltage.
  • Page 375 Service Description of status and operating displays Operating status/ Meaning Measure Error Suberror code code Green/red Ready A displaying error is present. Refer to chapter "Error description” in Flashing with The output stage is enabled. the product manual changing colors, The motor is in operation.
  • Page 376 Service Description of status and operating displays Operating status/ Meaning Measure Error Suberror code code Ground error Refer to chapter "Error description” in Flashing, 1 Hz Brake chopper error the product manual Line error for possible mea- sures. DC link error 1, 2, 3 Speed monitoring error 1, 2, 5, 6,...
  • Page 377 Service Description of status and operating displays Operating status/ Meaning Measure Error Suberror code code 1, 2 Output stage monitoring error Contact SEW‑EURODRIVE Steady light Brake chopper error Service. DC link error 3, 4, 8 Control mode error 2, 99 Data Flexibility error 7, 8 Temperature monitoring error...

  • Page 378: Fault Description

    Short circuit at the motor output. – Check motor cable for short circuit. – Remove the short circuit. Power output stage defective. Contact SEW-EURODRIVE Service. Motor current too high. Connect a smaller motor. Error: 1.2 (0102hex | 258dec) Description: Overcurrent in output stage...
  • Page 379 Cause Measure Ground fault in the motor lead. Eliminate ground fault. Ground fault in the inverter. Contact SEW-EURODRIVE Service. Ground fault in the motor. Eliminate ground fault. Ground fault in line components. Eliminate ground fault. Ground fault detected in the storage line.
  • Page 380 Service Fault description 12.8.5 Error 7 DC link Error: 7.1 (0701hex | 1793dec) Description: DC link overvoltage Response: Output stage inhibit Cause Measure Maximum permitted DC link voltage exceeded. – Check the connection of the braking resistor. – Decrease deceleration. –...
  • Page 381 Service Fault description Error: 8.3 (0803hex | 2051dec) Description: Maximum speed at motor shaft exceeded Response: Output stage inhibit Cause Measure The actual speed has exceeded the limit value Reduce the maximum motor speed. "Maximum speed at motor shaft". This limit value is set to match the motor and gear unit at startup.
  • Page 382 Service Fault description Error: 9.4 (0904hex | 2308dec) Description: Correct current supply of motor not possible Response: Output stage inhibit Cause Measure With active current monitoring during premagneti- – Check motor cable. zation, the required current could not be im- –...
  • Page 383 Service Fault description Error: 9.9 (0909hex | 2313dec) Description: Parameter measurement not possible with active motor type Response: Output stage inhibit Cause Measure Only the parameters of an asynchronous motor or Omit parameter measurement. synchronous motor can be measured. Error: 9.10 (090Ahex | 2314dec) Description: Rotor stall monitoring Response: Output stage inhibit Cause...
  • Page 384 Error: 10.1 (0A01hex | 2561dec) Description: Initialization error Response: Application stop + output stage inhibit Cause Measure Error detected in the init task. The return code is Check the program. Contact SEW-EURODRIVE not equal to 0. Service. ® Product Manual – MOVIGEAR performance DBC...
  • Page 385 Response: Application stop + output stage inhibit Cause Measure Unknown program command (illegal opcode) de- Check the program. Contact SEW-EURODRIVE tected in Data Flexibility program. Service. The version of the MOVIKIT® software module in – Adjust the firmware version of the device ac-...
  • Page 386 Response: Application stop + output stage inhibit Cause Measure The watchdog has detected a fault. The program Check the program. Contact SEW-EURODRIVE runtime exceeds the permitted time. Service. Execution time of PDI task or PDO task exceeds – Use slicing mode.
  • Page 387 Error: 10.12 (0A0Chex | 2572dec) Description: Runtime warning Response: Warning Cause Measure The program requires more runtime than has Check the program. Contact SEW-EURODRIVE been configured. Service. Error: 10.20 (0A14hex | 2580dec) Description: Application error – warning Response: Warning Cause Measure Error detected in the application program.
  • Page 388 Response: Warning with self-reset Cause Measure Error detected in the application program. Check the program. Contact SEW-EURODRIVE Service. Error: 10.25 (0A19hex | 2585dec) Description: Application error – application stop + output stage inhibit with self-reset Response: Application stop + output stage inhibit with self reset...
  • Page 389 – Ensure sufficient cooling. ceeded. The fan (if present) is defective. The maximum Contact SEW-EURODRIVE Service. permitted heat sink temperature has been ex- ceeded. The temperature sensor is defective. The maxi- Contact SEW-EURODRIVE Service.
  • Page 390 – Ensure sufficient cooling. threshold. The fan (if present) is defective. The device uti- Contact SEW-EURODRIVE Service. lization has reached or exceeded the switch-off threshold. The fan (if present) is blocked or dirty.
  • Page 391 Description: Short circuit at temperature sensor of heat sink Response: Output stage inhibit Cause Measure There is a short circuit at the temperature sensor Contact SEW-EURODRIVE Service. of the heat sink. Error: 11.9 (0B09hex | 2825dec) Description: Overtemperature of signal electronics Response: Output stage inhibit...
  • Page 392 Service Fault description Error: 12.2 (0C02hex | 3074dec) Description: DC 24 V brake voltage not within tolerance range Response: Application stop + output stage inhibit Cause Measure DC 24 V supply voltage is not within tolerance Check the DC 24 V supply voltage. range of 24 –...
  • Page 393 Service Fault description Error: 12.8 (0C08hex | 3080dec) Description: Supply voltage fault Response: Brake supply voltage fault Cause Measure The error can be caused as follows: – Check the supply voltage. – The supply voltage of the brake rectifier is out- –...
  • Page 394 Service Fault description Error: 12.23 (0C17hex | 3095dec) Description: Digital motor integration – timeout Response: Output stage inhibit Cause Measure Communication with the integrated brake control Check the connection. is disrupted. Error: 12.24 (0C18hex | 3096dec) Description: Digital motor integration – initialization error Response: Output stage inhibit Cause Measure...
  • Page 395 Service Fault description Error: 13.3 (0D03hex | 3331dec) Description: Invalid data Response: Encoder 1 – latest critical fault Cause Measure Invalid encoder nameplate data (measuring Use a different encoder type. steps/pulses per revolution/multi-turn). INFORMATION In "Emergency mode" manual mode, you can move the drive using the motor encoder even if the external position encoder is faulty.
  • Page 396 Service Fault description Error: 13.6 (0D06hex | 3334dec) Description: Signal level too low Response: Encoder 1 – latest critical fault Cause Measure The amount resulting from the level of the two – Check the wiring. track signals A and B is lower than the permitted –...
  • Page 397 Cause Measure An internal error was detected in the resolver Check for EMC-compliant installation. evaluation. Communication with the encoder has failed. Contact SEW-EURODRIVE Service. Error: 13.12 (0D0Chex | 3340dec) Description: Emergency Response: Encoder 1 – latest critical fault Cause Measure The CANopen encoder signals an emergency.
  • Page 398 Service Fault description Error: 13.13 (0D0Dhex | 3341dec) Description: Initialization error Response: Encoder 1 – latest fault Cause Measure A communication error was detected during ini- – Check the wiring. tialization. – Check the startup parameters. – Check the encoder settings. INFORMATION In "Emergency mode"...
  • Page 399 Service Fault description Error: 13.16 (0D10hex | 3344dec) Description: High level in data line – critical error Response: Encoder 1 – latest critical fault Cause Measure A permanent high level of the data signal was de- – Check the wiring. tected.
  • Page 400 Service Fault description Error: 13.20 (0D14hex | 3348dec) Description: SSI encoder – critical error Response: Encoder 1 – latest critical fault Cause Measure The SSI encoder has detected a critical error. – Check the startup parameters. – Check the settings on the SSI encoder. –...
  • Page 401 Service Fault description Error: 13.23 (0D17hex | 3351dec) Description: Internal error Response: Encoder 1 – latest fault Cause Measure The encoder has detected an internal error. – Check the wiring. – Check interference sources (light beam inter- INFORMATION rupted, reflector, signal cables, etc.). The encoder error code is displayed in MOVI- –...
  • Page 402 Service Fault description Error: 13.27 (0D1Bhex | 3355dec) Description: Digital motor integration – fault Response: Encoder 1 – latest fault Cause Measure The encoder of the digital motor integration has – Check for EMC-compliant installation. detected a fault. The exact cause of the fault is –...
  • Page 403 Service Fault description Error: 16.3 (1003hex | 4099dec) Description: Thermal motor model not possible Response: Output stage inhibit Cause Measure Starting up thermal model not yet completed or its Perform startup again. parameterization invalid. Error: 16.5 (1005hex | 4101dec) Description: Current limit smaller than magnetizing current of the motor Response: Output stage inhibit Cause Measure...
  • Page 404 Service Fault description Error: 16.8 (1008hex | 4104dec) Description: Temperature sensor motor 1 – startup error Response: Output stage inhibit Cause Measure Error during startup of temperature sensor of mo- Check the startup parameters. tor 1. Error: 16.9 (1009hex | 4105dec) Description: Temperature sensor motor 2 –...
  • Page 405 Service Fault description Error: 16.13 (100Dhex | 4109dec) Description: Several motor protection models active Response: Output stage inhibit Cause Measure Several motor protection models are active in one – Perform startup again. of the thermal motor monitorings. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 406 Service Fault description Error: 16.24 (1018hex | 4120dec) Description: Speed controller sampling time not possible with PWM frequency or control mode Response: Application stop + output stage inhibit Cause Measure The set speed controller sampling time of 2 ms is –...
  • Page 407 Fault description Error: 16.30 (101Ehex | 4126dec) Description: Faulty EtherCAT® EEPROM configuration state Response: Warning Cause Measure EtherCAT®/SBusPLUS EEPROM not configured Contact SEW-EURODRIVE Service. correctly. Error: 16.40 (1028hex | 4136dec) Description: Startup data set invalid Response: Output stage inhibit Cause Measure The startup data set on the replaceable memory –...
  • Page 408 Service Fault description 12.8.13 Error 17 Internal processor error Error: 17.7 (1107hex | 4359dec) Description: Exception Response: Output stage inhibit Cause Measure Internal computing error (trap) in CPU. – Switch the device off and on again. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 409 Service Fault description Error: 18.4 (1204hex | 4612dec) Description: Task system – error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure A fault was detected while processing the internal – Switch the device off and on again. task system.
  • Page 410 Error: 18.13 (120Dhex | 4621dec) Description: Calibration data not plausible Response: Output stage inhibit Cause Measure Calibration data not plausible. Contact SEW-EURODRIVE Service. Error: 18.14 (120Ehex | 4622dec) Description: Energy management error Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure An application that switches supply voltages (e.g.
  • Page 411 Service Fault description Error: 19.3 (1303hex | 4867dec) Description: Speed setpoint violation Response: Application stop + output stage inhibit Cause Measure The speed setpoints in the profile value connec- Correct the setpoints. tion are not plausible. The speed limit may only be specified as an absolute value.
  • Page 412 Service Fault description Error: 19.9 (1309hex | 4873dec) Description: Jerk setpoint violation Response: Application stop + output stage inhibit Cause Measure The jerk time is not plausible. The jerk time may Adjust the jerk time. only be specified as an absolute value Error: 19.11 (130Bhex | 4875dec) Description: Error signal level of direction of rotation reversal at enable time Response: Output stage inhibit...
  • Page 413 – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service. Error: 20.9 (1409hex | 5129dec) Description: Fan – fault Response: Application stop + output stage inhibit Cause Measure The fan is defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIGEAR performance DBC...
  • Page 414 The state change of the STO signals is too slow. Ensure steeper switching edge. An internal defect has occurred in the STO circuit. Contact SEW-EURODRIVE Service. Error: 20.23 (1417hex | 5143dec) Description: Temperature detection in power section faulty...
  • Page 415 Service Fault description Error: 21.3 (1503hex | 5379dec) Description: Incompatible drive Response: Output stage inhibit Cause Measure The connected drive does not match the drive – Connect an appropriate drive. that was started up. – Perform startup again. Error: 21.4 (1504hex | 5380dec) Description: Invalid label Response: Output stage inhibit Cause...
  • Page 416 Service Fault description Error: 21.9 (1509hex | 5385dec) Description: Impermissible hot plug Response: Emergency stop + output stage inhibit Cause Measure A slave of digital motor integration was connected – Activate the configuration state of the inverter, while the drive was enabled. e.g.
  • Page 417 Service Fault description Error: 21.14 (150Ehex | 5390dec) Description: Missing startup of brake control Response: Output stage inhibit Cause Measure The brake control has not been started up. Start up brake control or connect another drive. Error: 21.15 (150Fhex | 5391dec) Description: Motor temperature detection not available Response: Output stage inhibit Cause...
  • Page 418 SEW‑EURODRIVE Service. Fault detected on switched-mode power supply. Check the DC 24 V supply voltage. Error detected at the gate driver of a power semi- Contact SEW-EURODRIVE Service. conductor. 12.8.19 Error 25 Parameter memory monitoring Error: 25.1 (1901hex | 6401dec)
  • Page 419 Service Fault description Error: 25.6 (1906hex | 6406dec) Description: Incompatible device configuration Response: Output stage inhibit Cause Measure The data set of another device was copied in the – Acknowledge the fault through a manual fault device, which differs in device family, power, or reset.
  • Page 420 Description: Power section configuration data – version conflict Response: Output stage inhibit Cause Measure Wrong version of configuration data of power sec- Contact SEW-EURODRIVE Service. tion. Error: 25.12 (190Chex | 6412dec) Description: Power section configuration data – CRC error Response: Output stage inhibit...
  • Page 421 Description: Calibration data of control electronics – CRC error Response: Output stage inhibit Cause Measure Faulty calibration data of control electronics. Contact SEW-EURODRIVE Service. Error: 25.18 (1912hex | 6418dec) Description: QA data power section – CRC error Response: Warning Cause Measure Faulty quality assurance data of power section.
  • Page 422 System state: Fault acknowledgment with CPU reset Cause Measure Runtime error detected in the replaceable Contact SEW-EURODRIVE Service. memory module of the safety option. Error: 25.51 (1933hex | 6451dec) Description: Replaceable memory module of safety option – initialization error Response: Warning...
  • Page 423 [Functions] > [Setpoints] > [Basic settings]. Error: 26.3 (1A03hex | 6659dec) Description: Power section emergency shutdown Response: Output stage inhibit Cause Measure Power section detected critical fault and request- Contact SEW-EURODRIVE Service. ed external emergency shutdown. ® Product Manual – MOVIGEAR performance DBC...
  • Page 424 Service Fault description Error: 26.4 (1A04hex | 6660dec) Description: Error while monitoring temperature of external braking resistor Response: Response to external braking resistor error Cause Measure The connected temperature switch of the external – Check the mounting position of the braking re- braking resistor has tripped.
  • Page 425 Service Fault description Error: 28.4 (1C04hex | 7172dec) Description: FCB 11/12 – Faulty reference offset Response: Emergency stop + output stage inhibit Cause Measure An error was detected when determining the ref- – Make sure that the reference offset is smaller erence offset.
  • Page 426 Service Fault description Error: 28.7 (1C07hex | 7175dec) Description: FCB 21 – Required total torque too high Response: Output stage inhibit Cause Measure The required total torque is greater than the per- – Reduce the torque specification. mitted maximum torque at the motor shaft. The –...
  • Page 427 Response: Output stage inhibit Cause Measure The characteristic curve cannot be clearly identi- Contact SEW-EURODRIVE Service. fied by the motor parameter measurement. Error: 28.14 (1C0Ehex | 7182dec) Description: Modulo minimum and modulo maximum not plausible Response: Emergency stop + output stage inhibit...
  • Page 428 Service Fault description Error: 28.18 (1C12hex | 7186dec) Description: FCB 21 – Brake missing Response: Application stop + output stage inhibit Cause Measure No brake has been parameterized in the inverter. – Parameterize the brake in drive train 1. However, a brake is required to perform the brake –...
  • Page 429 Service Fault description Error: 28.22 (1C16hex | 7190dec) Description: FCB 09 – Wrong touchprobe data source Response: Application stop + output stage inhibit Cause Measure For the "Remaining distance from touchprobe 1" Change the data source of the touchprobe. operating mode, the data source of the touch- probe used must be set to "Actual position in user unit".
  • Page 430 Service Fault description Error: 28.28 (1C1Chex | 7196dec) Description: FCB 11/12 – Homing not possible Response: Emergency stop + output stage inhibit Cause Measure Position control cannot be performed with the ac- – Parameterize the encoder as the source of the tive control mode and the active encoder setting.
  • Page 431 Service Fault description Error: 29.4 (1D04hex | 7428dec) Description: Limit switches reversed Response: Emergency stop + output stage inhibit Cause Measure The error can be caused as follows: Check whether the hardware limit switch connec- tions are swapped. – The positive hardware limit switch was hit with a negative direction of rotation or –...
  • Page 432 Service Fault description Error: 30.4 (1E04hex | 7684dec) Description: Distance of software limit switches too small/noise suppression window too large Response: Emergency stop + output stage inhibit Cause Measure The range limited by the positive and negative – Check the positions of the software limit software limit switches is smaller than the range switches.
  • Page 433 Service Fault description Error: 31.5 (1F05hex | 7941dec) Description: Temperature sensor motor 1 – prewarning Response: Thermal motor protection 1 – prewarning threshold Cause Measure Motor temperature determined via temperature Check the motor for overload. sensor exceeded prewarning threshold. Error: 31.6 (1F06hex | 7942dec) Description: Temperature model motor 1 –...
  • Page 434 Service Fault description Error: 31.11 (1F0Bhex | 7947dec) Description: Temperature sensor motor 2 – wire break Response: Application stop + output stage inhibit Cause Measure Wire break detected at the temperature sensor of Check the wiring of the temperature sensor. the motor.
  • Page 435 Service Fault description Error: 31.19 (1F13hex | 7955dec) Description: Temperature sensor motor 2 – temperature too low Response: Output stage inhibit Cause Measure Temperature detected by temperature sensor fell – Check whether the correct temperature sensor below -50 °C. has been configured. –...
  • Page 436 Service Fault description Error: 32.4 (2004hex | 8196dec) Description: Missing synchronization signal Response: External synchronization Cause Measure No synchronization signal present. Make sure that the EtherCAT®/SBusPLUS con- figuration in the controller is set correctly. Error: 32.5 (2005hex | 8197dec) Description: Synchronization timeout Response: External synchronization Cause Measure...
  • Page 437 Error: 33.6 (2106hex | 8454dec) Description: Faulty FPGA configuration Response: Output stage inhibit Cause Measure An error was detected in the FPGA configuration. Contact SEW-EURODRIVE Service. Error: 33.7 (2107hex | 8455dec) Description: Function block compatibility error Response: Output stage inhibit Cause...
  • Page 438 Description: Software function block not configured correctly Response: Output stage inhibit Cause Measure A fault was detected in the configuration of the Contact SEW-EURODRIVE Service. software function block. Error: 33.9 (2109hex | 8457dec) Description: Hardware compatibility error of the power section Response: Output stage inhibit...
  • Page 439 Service Fault description Error: 33.13 (210Dhex | 8461dec) Description: Memory module removed Response: Output stage inhibit System state: Fault acknowledgment with CPU reset Cause Measure Memory module removed from a device that is Switch off the device, insert the memory module, parameterized for operation with a replaceable and switch on the device again.
  • Page 440 Service Fault description Error: 33.22 (2116hex | 8470dec) Description: Function status too low Response: Output stage inhibit Cause Measure The parameter set to be loaded into the device – Perform a firmware update. requires a higher function status. – Use a parameter set that matches the device. –...
  • Page 441 Service Fault description Error: 35.2 (2302hex | 8962dec) Description: Application level too low Response: Emergency stop + output stage inhibit Cause Measure The activated software module requires a higher Determine the required application level ("Appli- application level. cation level – required level" parameter) and enter its activation key.
  • Page 442 Service Fault description 12.8.29 Error 42 Lag error Error: 42.1 (2A01hex | 10753dec) Description: Positioning lag error Response: Positioning lag error Cause Measure Encoder not connected correctly. Check the encoder wiring. Position encoder inverted or not installed cor- Check the installation and connection of the posi- rectly on the track.
  • Page 443 There is a problem with the output filter. – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. ® Product Manual – MOVIGEAR performance DBC...
  • Page 444 – Activate the output filter during startup of the drive train. – Check assignment of output filter and inverter. Output stage defective. Contact SEW-EURODRIVE Service. Error: 44.4 (2C04hex | 11268dec) Description: Overcurrent phase W Response: Remote – critical fault Cause Measure The connected motor is too large.
  • Page 445 Service Fault description Error: 45.2 (2D02hex | 11522dec) Description: Fieldbus interface – error Response: Fieldbus – timeout response Cause Measure Error detected on device-internal connection to – Switch the device off and on again. fieldbus interface. – If the error occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 446 Service Fault description Error: 45.9 (2D09hex | 11529dec) Description: Warning Response: Warning Cause Measure Inverter detected non-critical fault on device-in- – Switch the device off and on again. ternal connection to fieldbus interface. – If the warning occurs repeatedly, contact SEW‑EURODRIVE Service.
  • Page 447 Service Fault description 12.8.32 Error 46 MOVISAFE® CS..A Error: 46.1 (2E01hex | 11777dec) Description: MOVISAFE® CS.. safety option no longer responding Response: Output stage inhibit Cause Measure No synchronization could be performed with the – When using a pluggable safety option, check safety option.
  • Page 448 Service Fault description Error: 46.51 (2E33hex | 11827dec) Description: Error Response: Emergency stop + output stage inhibit with self-reset Cause Measure Safety option detected an error. Observe the error code of the safety option sub- component. Identify the exact cause of this error message and take the appropriate measures to eliminate the error.
  • Page 449 Service Fault description Error: 52.3 (3403hex | 13315dec) Description: Nominal inverter current too large Response: Output stage inhibit Cause Measure Ratio of nominal inverter current and nominal mo- Check the assignment of motor and inverter. tor current too large. Error: 52.4 (3404hex | 13316dec) Description: Parameterization of current limit characteristic faulty Response: Output stage inhibit Cause...

  • Page 450: Device Replacement

    INFORMATION When activating the delivery state of devices with the option /P (customer-specific pa- rameter set), parameter settings are implemented that deviate from the default deliv- ery state set by SEW-EURODRIVE. 12.9.2 Replacing the electronics cover Replace the electronics cover as follows: 1.
  • Page 451 Service Device replacement Type DFC20A-0020-503-A-000-001 PROFINET designation FS logo Old: D F C 2 0 A - 0 0 2 0 - 5 0 3 - A - 0 0 0 - 0 0 1 / … New: D F C 2 0 A - 0 0 2 0 - 5 0 3 - A - 0 0 0 - 0 0 1 / … 0 0 2 0 0 0 2 5 0 0 3 2...
  • Page 452 Service Device replacement 45451087883 7. Supply the device with voltage. 8. Check the functionality of the new electronics cover. DRIVE DFC20A-0020-503-A-000-001 PROFINET DRIVE DRIVE 9007244706177291 9. If the device contains an optional safety card, a safety acknowledgment may be re- quired.
  • Page 453 Service Device replacement 12.9.3 Replacing the memory module Replace the memory module as follows: 1. Observe the safety notes in chapter "Creating a safe working environ- ment" (→ 2 15). ð Make sure the device is de-energized. The 400  V line voltage and the 24  V backup voltage must be disconnected.
  • Page 454 Service Device replacement 12.9.4 Replacing the drive unit Replace the drive unit as follows: 1. Observe the safety notes in chapter "Creating a safe working environ- ment" (→ 2 15). 2. If a guard bracket is installed on the old drive unit then the guard bracket is also used for transport.

  • Page 455: 12.10 Sew-Eurodrive Service

    If a fault cannot be repaired, contact SEW‑EURODRIVE Service, see chapter "Con- tacting SEW-EURODRIVE" (→ 2 473). Always specify the digits of the status label when contacting the SEW-EURODRIVE electronics service team. This will enable our Service personnel to assist you more ef- fectively.

  • Page 456: 12.11 Shutdown

    Service Shutdown 12.11 Shutdown WARNING Risk of burns due to hot surfaces. Severe injuries. • Let the devices cool down before touching them. WARNING Electric shock caused by dangerous voltages in the connection box. Dangerous voltages can still be present for up to 5 minutes after disconnection from the power supply system.

  • Page 457: 12.13 Extended Storage

    Service Extended storage 12.13 Extended storage 12.13.1 Drive NOTICE Volatilization of the VCI anti-corrosion agent Damage to property. • Drive units must be kept tightly closed until they are started up. INFORMATION For storage periods longer than 9 months, SEW‑EURODRIVE recommends the "Ex- tended storage"...

  • Page 458: 12.14 It Security Guidelines For Secure Waste Disposal

    Service IT security guidelines for secure waste disposal Climate zone Packaging Storage location Storage period Tropical (Asia, Packaged in contain- Under roof, protection against rain, vi- Up to 3 years with regu- Africa, Central ers, with desiccant bration-free. lar checks of the pack- and South and moisture indicator aging and moisture indi-...
  • Page 459 Service IT security guidelines for secure waste disposal 12.14.3 Secure removal of data stored in the product You can reset the data saved in the product to the factory settings using the ® MOVISUITE engineering software. This encompasses the following data, if present on the device variant: •...

  • Page 460: Waste Disposal

    Service Waste disposal 12.15 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 461: Inspection And Maintenance

    Inspection and maintenance Determining the operating hours Inspection and maintenance 13.1 Determining the operating hours ® 13.1.1 About MOVISUITE The device can read out the operating hours so you can plan inspection and mainte- nance work more easily. To determine the operating hours performed, proceed as follows: ®...

  • Page 462: Inspection And Maintenance Intervals

    Inspection and maintenance Inspection and maintenance intervals 13.2 Inspection and maintenance intervals The following table shows the inspection and replacement intervals for the drive units: Time interval What should I do? Who is permitted to perform the work? Every 3000 operating Check running noise for possible Specialists at cus- hours, at least every...
  • Page 463 Inspection and maintenance Inspection and maintenance intervals Time interval What should I do? Who is permitted to perform the work? When the cover/elec- When the cover/electronics cover Specialists at cus- tronics cover is opened is opened after an operating tomer site after an operating period of ≥ 6 months, the gasket period of ≥ 6 months...

  • Page 464: Lubricant Change Intervals

    Inspection and maintenance Lubricant change intervals 13.3 Lubricant change intervals The following figure shows the lubricant change intervals for normal ambient condi- tions. In case of severe/aggressive ambient conditions, the lubricant must be changed more frequently: 30000 25000 20000 15000 10000 5000 [°C]...
  • Page 465 Inspection and maintenance Inspection and maintenance work 13.4.2 Changing the oil Draining the oil The gear unit cover may only be opened by the SEW‑EURODRIVE Service team or specialists trained by SEW‑EURODRIVE. 1. Perform the steps according to chapter "Preliminary work regarding inspection and maintenance" (→ 2 464).
  • Page 466 Inspection and maintenance Inspection and maintenance work Filling in the oil The gear unit cover may only be opened by the SEW‑EURODRIVE Service team or specialists trained by SEW‑EURODRIVE. 1. Perform the steps described in the chapter "Preliminary work for inspection and maintenance" (→ 2 464).
  • Page 467 Inspection and maintenance Inspection and maintenance work 13.4.3 Replacing the output oil seal 1. Perform the steps according to chapter "Preliminary work regarding inspection and maintenance" (→ 2 464). 2. Remove the drive unit from the system. 3. NOTICE! If oil seals are below 0 °C, they can be damaged during assembly. Dam- age to property.
  • Page 468 Inspection and maintenance Inspection and maintenance work 13.4.7 Replacing the gasket between connection box and electronics cover Spare part kit The gasket is available as a spare part (1, 10 or 50 pieces) from SEW‑EURODRIVE. Content Part number of gasket ® MOVIGEAR performance MGF..2-..-C...
  • Page 469 Inspection and maintenance Inspection and maintenance work 2. Loosen the screws of the electronics cover and remove it. 25402432267 ® Product Manual – MOVIGEAR performance DBC...
  • Page 470 Inspection and maintenance Inspection and maintenance work 3. NOTICE! Loss of the guaranteed degree of protection. Damage to property. Make sure that the sealing surfaces are not damaged when removing the gasket . Loosen the used gasket by levering it off the retaining cams. ð...
  • Page 471 Inspection and maintenance Inspection and maintenance work   CAUTION!  Risk of injury due to sharp edges. Cutting injuries. Use protective gloves when cleaning. Ensure that work is carried out by trained specialists only. Carefully clean the sealing surfaces of the connection box and the electronics cover.
  • Page 472 Inspection and maintenance Inspection and maintenance work 7. Check the installation and startup of the drive unit based on the applicable operat- ing instructions. 8. Place the electronics cover back onto the connection box and secure it. ® ð Pay attention to the following procedure when screwing on the MOVIGEAR electronics cover: Insert/screw in the screws and tighten them step by step in diametrically opposite sequence with a tightening torque of 6.0 Nm.

  • Page 473: Contacting Sew-Eurodrive

    Contacting SEW-EURODRIVE Contacting SEW-EURODRIVE You can find the worldwide contact data and locations on the SEW‑EURODRIVE website via the following link or the QR code shown below. https://www.sew-eurodrive.de/contacts-worldwide ® Product Manual – MOVIGEAR performance DBC...

  • Page 474: Index

    Index Index Symbols CBG22A local keypad........ 352 CFC control mode.......... 122 /AZ1Z.............. 75 Synchronous servomotors ...... 137 Change the oil seal .......... 467 Changing the mounting position ...... 197 Acceleration............ 323 Changing the oil .......... 465 Air admission and accessibility...... 28 Circuit breaker ........... 235 Analog input ............ 37 Cleaning............. 467 Assembly Coating system...
  • Page 475 Index Connector positions........ 266 Connectors ........... 115 Dimension drawing.......  114, 115, 116 Connectors in the electronics cover.... 114 Control elements .......... 319 Connectors with mating connector .... 116 Control mode .............  122 Guard bracket .......... 117 CFC ..............  122 Line choke ............ 66 ® ELSM ............
  • Page 476 Index Extended storage .......... 457 Preliminary work ........... 464 External safety controller ........ 173 Installation Setting up the drive unit ........ 197 ® Shaft-mounted gear unit with TorqLOC (cus- Fault tomer shaft with contact shoulder).... 217 Fault responses.......... 368 ® Shaft-mounted gear unit with TorqLOC (cus- tomer shaft without contact shoulder)... 209 Fault messages with parameterizable response 369...
  • Page 477 Index Installation altitude.......... 239 Mounting Installation instructions ........ 232 Electronics cover .......... 198 Installation notes Protective cover .......... 224 Derating............ 13 Requirements .......... 196 Installation altitude > 1000 m ...... 13 Torque arm ........... 225 Installation topology...........  240 Mounting positions .......... 86 Installing the electronics cover ...... 198 Mounting prerequisites ........ 196 ®...
  • Page 478 Index With interface adapter ........ 308 Responses to fault acknowledgement PE connection ...........  236 Warm start ............ 372 Potentiometer f1 .......... 320 Responses to fault acknowledgment Potentiometer f2 .......... 322 Fieldbus timeout ........... 372 Potentiometer t1 .......... 323 Software reset.......... 371 Power and torque .......... 28 Software restart .......... 372 Product description Responses to fault reset ........ 371...
  • Page 479 Index Extended storage .........  457 STO – Safe Torque Off ........ 165 Fault messages with parameterizable response STO jumper plug.......... 258 .............. 369 Storage .............. 456 Fault responses.......... 368 Storage conditions .......... 457 LED displays .......... 373 Supply system cables ........ 232 Malfunctions of the mechanical drive ...  366 Surface and corrosion protection ...... 28 ®...
  • Page 480 Index MGF..2-..-C ............  72 MGF..2-..-C/AZ1Z...........  76 X1203_1 MGF..4-..-C ............  73 Assignment ........... 274 MGF..4-..-C/AZ1Z...........  77 Connection cable .......... 275 MGF..4-..-C/XT.......... 74 X1203_2 MGF..4-..-C/XT/AZ1Z ........ 78 Assignment ........... 274 Standard control range........ 71 Connection cable .......... 275 Torque control X1206 ® ELSM control mode ........ 123 Assignment ........... 280 Trademarks ............
  • Page 484 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

This manual is also suitable for:

Movigear classic mgf dsm-c seriesMovigear mgf 2 c seriesMovigear mgf 4 c seriesMovigear mgf 4 c/xt series

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