SEW-Eurodrive MOVIGEAR MGF DBC Series Manuals

Manuals and User Guides for SEW-Eurodrive MOVIGEAR MGF DBC Series. We have 1 SEW-Eurodrive MOVIGEAR MGF DBC Series manual available for free PDF download: Product Manual

SEW-Eurodrive MOVIGEAR MGF DBC Series Product Manual (484 pages)

Mechatronic Drive Unit

Brand: SEW-Eurodrive | Category: Industrial Equipment | Size: 28 MB

Table of Contents
3
General Information
7
About this Documentation
7
Other Applicable Documentation
7
Structure of the Safety Notes
7
Decimal Separator in Numerical Values
9
Rights to Claim under Limited Warranty
9
Recycling, Reprocessing, Reuse
9
Product Names and Trademarks
9
Copyright Notice
9
MOVIGEAR Performance Safety Notes
10
Preliminary Information
10
Duties of the User
10
Target Group
11
Security
11
Designated Use
12
Functional Safety Technology
13
Transportation
14
Creating a Safe Working Environment
15
Installation/Assembly
17
Protective Separation
17
Electrical Installation
17
Startup/Operation
18
Magnetic Fields
18
Product Description
19
System Overview of MOVI-C for Decentralized Installation
19
The MOVIGEAR Performance Drive Units at a Glance
27
Technical Data
28
General Information
28
General Technical Data of MOVIGEAR Performance
29
Environmental Conditions
30
Technical Data MOVIGEAR Performance
32
Electronics Data
35
Encoder
37
Interfaces
38
Technical Data - Functional Safety
39
TSM Memory Module
41
CBG.. Keypads and Accessories
42
USM21A Interface Adapter
49
Braking Resistors
50
Mounting Kit for Braking Resistor BW
60
Line Choke
65
Dynastop Torques
67
Torque Characteristic Curves
71
Surface Protection
79
Screw Fittings
81
Guard Bracket
83
Connection Cables
84
Mounting Positions
86
Lubricants
88
Design Notes for Gear Units with Hollow Shaft and Key
96
Drive Unit with Hollow Shafts
102
Dimension Drawings of the Drive Unit
103
Dimension Drawings of Connectors at the Electronics Cover
114
Dimension Drawings of Connectors in the Connection Box
115
Dimension Drawing of Guard Bracket
117
Project Planning for the Drive Unit
118
Preliminary Information
118
SEW-Workbench
118
Data for Drive Selection/Designation
118
Schematic Workflow for Project Planning
121
Control Mode
122
FCB Concept
127
Recommendations for Motor and Inverter Selection
135
Motor/Inverter Characteristic Curves
139
Selecting an Inverter
139
Selecting the Braking Resistor
144
Supply System Cables and Motor Cables
149
EMC-Compliant Installation According to en 61800-3
149
Line Components
149
Supply Voltage Selection
150
Energy-Saving Functions
151
MOVIGEAR ® Performance
152
Dynastop - the Electrodynamic Retarding Function
160
UL-Compliant Installation
161
Project Planning for Functional Safety
163
Definitions
163
Integrated Safety Technology
163
Safety Requirements
168
Response Times
175
Device Structure
176
MOVIGEAR ® Performance Drive Unit
176
Shaft Designs
177
Mounting the Housing
178
Threads for Protective Cover
180
Cable Entry Position
181
Nameplate Position
182
Example Nameplate and Type Designation of the Drive Unit
183
Example of the Optional Nameplate "Electrical Regulations UL/CE
185
Example of the Optional Nameplate "Connector Positions
185
Electronics
186
Example Nameplate and Type Designation of Electronics
188
Example Nameplate and Type Designation of Connection Unit
191
Markings
193
FS Logo Description
194
Mechanical Installation
195
Installation Notes
195
Required Tools and Resources
195
Installation Tolerances for Shaft Ends
195
Tolerances for Torque Ratings
196
Installation Requirements
196
Setting up the Drive Unit
197
Shaft-Mounted Gear Unit with Keyway
204
Customer Shaft with Contact Shoulder
205
Shaft-Mounted Gear Unit with Torqloc - Disassembly, Cleaning, Lubrication
222
Installing the Protective Cover
224
Torque Arm
225
Tightening Torques
227
Electrical Installation
229
Installation Planning Taking EMC Aspects into Account
229
Equipotential Bonding at the Connection Box
231
Installation Instructions
232
Installation Topologies
240
MOVIGEAR ® Performance DBC Terminal Assignment
241
Electrical Installation - Functional Safety
244
MOVIGEAR Performance DBC Wiring Diagram
259
Cable Routing and Cable Shielding
260
EMC Cable Glands
263
Connectors
264
Optional Connector Assignment
274
Connector Assignment at the Electronics Cover
307
PC Connection
308
Startup
316
Startup Notes
316
Startup Requirements
317
Parameterization Mode
318
Control Elements
319
DIP Switches
324
Startup with "Ex Works Parameters
327
Startup of Motors with the MOVILINK DDI Interface
327
Application-Related Startup
328
Startup with MOVISUITE Engineering Software
333
10.10 Startup with the CBG21A Keypad
335
10.11 Startup with the CBG11A Keypad
337
10.12 Configuring the Digital Inputs/Outputs
339
10.13 Setpoint Scaling of the Analog Input
340
Deactivating Dynastop for the Startup Procedure
341
Configuring the Drive Behavior at Standstill (FCB 02, FCB 13, FCB 14)
342
Operation
343
Binary Controller
343
Manual Mode with CBG22A Local Keypad
352
Manual Mode with MOVISUITE
355
Drive Unit Behavior in Case of a Voltage Failure
357
Dynastop
358
Function "Release Brake/Deactivate Dynastop with FCB01
359
Dynastop® in Conjunction with STO
361
Safety
365
Service
366
Malfunctions of the Mechanical Drive
366
Evaluating Fault Messages
367
Resetting Fault Messages
368
Fault Responses
368
Fault Messages with Parameterizable Response
369
Responses to Fault Acknowledgement
371
Description of Status and Operating Displays
373
Fault Description
378
Device Replacement
450
12.10 SEW-EURODRIVE Service
455
12.11 Shutdown
456
12.12 Storage
456
12.13 Extended Storage
457
12.14 IT Security Guidelines for Secure Waste Disposal
458
Waste Disposal
460
Inspection and Maintenance
461
Determining the Operating Hours
461
Inspection and Maintenance Intervals
462
Lubricant Change Intervals
464
Inspection and Maintenance Work
464
Contacting SEW-EURODRIVE
473
Index
474

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SEW-Eurodrive MOVIGEAR MGF DBC Series Manuals

SEW-Eurodrive MOVIGEAR MGF DBC Series Product Manual (484 pages)

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