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Autel MaxiCharger AC Elite II Installation And Operation Manual
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Autel MaxiCharger AC Elite II Installation And Operation Manual

Autel MaxiCharger AC Elite II Installation And Operation Manual

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MaxiCharger AC Elite II
Installation and Operation
Manual
Version 1.0
UL Model

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Summary of Contents for Autel MaxiCharger AC Elite II

  • Page 1 MaxiCharger AC Elite II Installation and Operation Manual Version 1.0 UL Model...
  • Page 2 All information, specifications and illustrations in this manual are based on the latest information available at the time of printing. Autel reserves the right to make changes at any time without notice. While information of this manual has been carefully...
  • Page 3 For Services and Support (24/7): www.autelenergy.us Web: Tel: (844) 765-0150 Email: evsupport@autel.com Address: 36 Harbor Park Drive, Port Washington, New York, USA 11050 For technical assistance in all other markets, please contact your local selling agent.
  • Page 4 Safety Safety messages are provided to help prevent personal injury and equipment damage. All safety messages are introduced by a single word indicating the hazard level. DANGER Indicates an imminently hazardous situation with a high risk level which, if the danger is not avoided, will cause death or serious injury.
  • Page 5 The safety messages herein cover situations Autel is aware of. Autel cannot know, evaluate or advise you as to all of the possible hazards. You must be certain that any condition or service procedure encountered does not jeopardize your personal safety.
  • Page 6  Handle the charger with care during transportation. Do not subject it to strong force or impact or pull, twist, tangle, drag or step on the equipment, to prevent damage to it or any components.  Neutral must be bonded to Ground upstream at the transformer or panel for each separately derived system.
  • Page 7 CONTENTS Using This Manual Conventions Revision History General Introduction Product Overview In the Box Recommended Tools Installation Electrical Design Preparing for Installation Installing the Charger Cable Connection Adjusting the Rated Current (Optional) Configuration Finishing Installation Operation Powering On Adding the Charger Start Charging Stop Charging...
  • Page 8 Troubleshooting Specifications Specifications Product Dimensions Compliance...
  • Page 9 Using This Manual This manual describes the installation and use of the MaxiCharger AC Elite II. Prior to installation, read through this manual to be familiarized with the instructions of this charger to ensure a successful installation and smooth operations. Conventions The following conventions are used: BOLD TEXT...
  • Page 10 IMPORTANT IMPORTANT indicates a situation which, if not avoided, may result in damage to the test equipment or vehicle. ILLUSTRATION Illustrations used in this manual are only examples; the actual product(s) or screens may vary. Revision History Version Date Descriptions Initial version...
  • Page 11 General Introduction The MaxiCharger AC Elite II is designed to charge a plug-in hybrid electric vehicle or an electric vehicle (hereinafter called EV) at your home or condo. Our chargers provide you with safe, reliable, fast, and smart charging solutions.
  • Page 12 2.1 Product Overview Commercial Model Residential Model Front View Energy Pulse Output (Infrared Ray) Ambient Light Sensor—Detects ambient brightness Touchscreen RFID Reader Holster...
  • Page 13 Wire Box Charger Rear View Built-in Spirit Level RS485 Terminal AC Input Terminal Block Rear Data Cable Entry Top Entries NFC (Near Field Communication) Rear Power Cable Entry Bottom Entries Current Selector Ethernet Port...
  • Page 14 In the Box Ensure that all parts are delivered according to the order. Check the packages for the following parts. Charger Wire Box 1 PC 1 PC Self-tapping Screw Screw (M5 x 10) (M5 x 50) 4 PCS 3 PCS Wall Anchor Screw Plug (5/16”)
  • Page 15 Recommended Tools Tape Measure Pencil Wire Stripper Step Bit (1⅜”) Power Drill Drill Bit (5/16”) Torque Driver Phillips Bit PH2 Multimeter Conduit Fitting Flathead Screwdriver NOTE The tools mentioned above are not included in the package. Ensure they are readily available prior to installation.
  • Page 16 Installation Electrical Design 3.1.1 Upstream Wiring Chargers are considered continuous load devices (EVs draw maximum load for long durations); therefore, electrical branch circuits must be sized at 125% of the load for North American installations, in accordance with National Electric Code (NEC) requirements.
  • Page 17 240 VAC Panel Main Breaker PE Bus Local Service or Sub Panel L2/N Ground/PE Input Terminal Block...
  • Page 18 208 VAC Panel Main Breaker PE Bus Local Service or Sub Panel L2/N Ground/PE Input Terminal Block...
  • Page 19 3.1.2 Grounding Requirements The charger must be connected to a grounded, metal, and permanent wiring system. An equipment-grounding conductor must be run with circuit conductors and connected to an equipment-grounding terminal or lead on the charger. A grounding conductor that complies with applicable codes must be grounded to earth at the service equipment or, when supplied by a separate system, at the supply transformer.
  • Page 20 Preparing for Installation  Install the charger on a flat and vertical surface capable of supporting its weight (e.g., a finished wall or pedestal). The maximum weight of the charger is approximately 20.7 lbs. (9.4 kg).  Install the charger in a location that allows the charging cable to remain within its bending tolerance.
  • Page 21 3.2.1 Cable Entry Options The recommended cable entry options are described below. The preparation work varies depending on the entry options. A: Power Cable (Line/neutral: 3 AWG; PE: minimum 8 Cable Entry Option AWG. Copper wire only) B: Data Cable (Ethernet and RS485 cable) Bottom Entry: Manually remove the plugs (1) from the...
  • Page 22 Top Entry: Manually remove the plugs (2) from the top of the wire box. Rear Entry: Use a power drill with the 1⅜” step bit to drill into the rear cable entries.
  • Page 23 Installing the Charger DANGER Risk of shock. Turn off the power to the outlet at the circuit breaker until the installation is completed. STEP 1 Manually detach the wire box (1) from the main unit (2).
  • Page 24 STEP 2 1. Place the wire box against the wall at a height of 33.5–45 inches (850–1150 mm). Level it using the built-in spirit level (1). 2. Mark the three mounting holes using a pencil and remove the wire box temporarily.
  • Page 25 STEP 3 1. Drill 2 inches (50 mm) into the three holes measuring 5/16 inch (8 mm) in diameter. 2. Tap the three wall anchors (1) into the holes. 3. Place the wire box against wall aligning with the three holes. Then insert and tighten the three M5 x 50 self-tapping screws using a power drill with the Phillips bit (PH2) to secure the wire box.
  • Page 26 Cable Connection IMPORTANT For the power cable, use copper conductors with the maximum wire size of 3 AWG (27 mm²). Prepare the conduits and conduit fittings (1-inch recommended) and route them into the charger according to the cable entries. Bottom entry: Route the cable through the conduit (2) and conduit fitting (1) into the charger from the...
  • Page 27 Top entry: Route the cable through the conduit (2) and conduit fitting (1) into the charger from the top. Rear entry: Route cable through the conduit (2) and conduit fitting (1) into the charger from the rear.
  • Page 28 3.4.1 Power Cable Connection 1. Loosen the terminal screws using a Phillips screwdriver. 2. Strip the wires to 1/2-inch (13 mm) and push them into the holes. 3. Connect the wires (L1, L2, and Ground) per the diagram and tighten each terminal screw to 35 in·lb (4 Nm). 4.
  • Page 29 3.4.2 Ethernet Cable Connection Plug the Ethernet cable into the RJ45 port at the back of the main unit. 3.4.3 RS485 Cable Connection (Optional) 1. Use flathead screwdriver press and hold the buttons (1) above connector holes on the RS485 terminal block.
  • Page 30 Adjusting the Rated Current (Optional) This charger allows you to manually set a lower maximum current using the built-in current selector when installing the charger on a circuit rated lower than the maximum rating for the charger. Locate the current selector on the back of the main unit.
  • Page 31 Position Amperage (A) Circuit Breaker Rating (A) Not in Use NOTE  When the rotary switch is at 0, the corresponding amperage is 16A.  The maximum current is limited by the power rating of a charger. For this model, the maximum current is 80A.
  • Page 32 Configuration STEP 1 Scan the QR code to download the Autel Config app. STEP 2 Tap your phone on the sticker and follow on-screen instructions configure the charger using the Autel Config app.
  • Page 33 Finishing Installation STEP 1 Push the main unit onto the wire box. Ensure they are securely attached. STEP 2 Install and tighten the four M5 x 10 screws using the T25 Torx screwdriver to secure the charger. WARNING Do not use a power drill here.
  • Page 34 STEP 3 Install the four screw plugs. Ensure contact pins fit the contacts in the main unit. The installation is now complete.
  • Page 35 Operation Powering On Once all electrical connections have been safely made, switch on the power to the circuit from the circuit breaker and wait for the power supply to come on. There will be a series of self-check starts, making sure that the charger works correctly and safely. WARNING Be careful when working with electricity.
  • Page 36 Adding the Charger Scan the QR code below to download the Autel Charge app to your mobile device from the Google Play or App Store. For iOS users, you will be redirected to the App Store; for Android users, you will be redirected to the Google Play.
  • Page 37 — Charging screen. Tap your RFID card on the RFID reader. — If the Auto Start function is enabled in the Autel Charge — app, the charger will automatically start charging once the connector is properly connected. If you have set a charging schedule in the Autel Charge —...
  • Page 38 Wait for the charge session to end and no further — actions are required in the case of scheduled charging or Auto Start. Tap the Stop button on the Charging Screen of the Autel — Charge app. Tap the RFID card on the RFID reader.
  • Page 39 Troubleshooting Item Problems Solutions Check whether the QR code on the charger is consistent The charger is with the QR code on the successfully Quick Reference Guide. If added, but the so, make sure the Bluetooth Bluetooth is enabled on your mobile connection fails.
  • Page 40 Use the multimeter to check whether the voltage on the power input is not sufficient. Under-voltage If the result is less than or equal to 70 % of the rated voltage (161 V), contact local power grid company. Ensure the charger is Ground fault grounded correctly.
  • Page 41  Ensure the Bluetooth is enabled on your mobile device and the charger is powered on and operating properly.  Forget the charger in Bluetooth communication the Bluetooth settings failure on your mobile device and pair the charger to your device via Bluetooth again.
  • Page 42 Specifications Specifications Description Item 19.2 kW AC Output Rating 208/240 VAC, 60 Hz, single phase @ 16A, 24A, 32A, 40A, 48A, 50A, 64A, AC Input Rating 72A, 80A 20A, 30A, 40A, 50A, 60A, 70A, 80A, 90A, 100A Circuit Breaker Options (must be sized at 125% of the maximum load, e.g., 50A breaker for 40A output)
  • Page 43 Display (Commercial 7-inch, 800 x 480 touchscreen Model Only) Residential model: ANSI C12.20 (0.5%) compliant Commercial model: CTEP certified Metering (Handbook Section 3.40 compliant); ANSI C12.20 (0.5%) compliant 20 mA CCID with auto retry Ground Fault Detection Overcurrent, overvoltage, undervoltage, integrated surge Protection protection Wi-Fi...
  • Page 44 9842.5 feet (3000 m) Operating Altitude Residential model: –40 to 131 °F (–40 to 55 °C) Operating Temperature –31 to 131 °F (–35 Commercial model: to 55 °C) Derating when above 45 °C –40 to 158 °F (–40 to + 70 °C) Storage Temperature UL94 Fire Class...
  • Page 45 Product Dimensions Front View Side View...
  • Page 46 Compliance FCC regulatory conformance： This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
  • Page 47 NOTE: The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. RF Exposure This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment.
  • Page 48 RF Exposure This equipment complies with IC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance of 20 cm between the radiator and your body. This transmitter must not be co- located or operating in conjunction with any other antenna or transmitter.
  • Page 49 www.autelenergy.com...