Autel MaxiCharger Installation And Operation Manual
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Autel MaxiCharger Installation And Operation Manual

Autel MaxiCharger Installation And Operation Manual

Dc wall mount
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Installation and Operation Manual
MaxiCharger DC Wall Mount

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Summary of Contents for Autel MaxiCharger

  • Page 1 Installation and Operation Manual MaxiCharger DC Wall Mount...
  • Page 2 For Mounting on a Pedestal: Main Body and Mounting Kit M12 Lifting Eye Bolt Torx Screwdriver Hex Key MaxiCharger (4 PCS) (T25) (6 mm) Pedestal Kit (optional) Drilling Template Pedestal M12 x 80 Expansion Bolt M12 x 30 Bolt (4 PCS)

  • Page 3: Installation

    CAUTION  Cut off the power supply before opening the MaxiCharger.  Do not touch the inside components of the MaxiCharger while it is powered on. Ensure no voltage is applied while checking the MaxiCharger.   Operate the MaxiCharger only when its door is closed and locked.
  • Page 4 Moving the MaxiCharger It is recommended to move the MaxiCharger to the installation site using an appropriate hoisting equipment (crane, straps, and so on). Remove the four screws on the top of the charger using a flathead screwdriver. Set them aside.
  • Page 5 Install and tighten the four M12 lifting eye bolts into the four holes. Connect the cables of the hoisting equipment to the eye bolts’ lifting loops. Note that the angle should be less than 45°, as shown below. Move the MaxiCharger to the installation site.

  • Page 6: Mounting On A Pedestal

    Mounting on a Pedestal The pedestal can be mounted on an existing surface. IMPORTANT Always check local codes to ensure compliance. The guidelines described here are the minimum requirements. Ensure that the installation complied with all applicable codes. Step 1: Preparing a conduit Trench and excavate a cable tunnel to accommodate the conduit.
  • Page 7 Step 2: Drilling holes Place the drilling template on the concrete surface, aligning its central hole with the exit opening. NOTE The side with a “Front” sign on the drilling template must be placed in the front. Mark four holes on the concrete surface using a marker. Remove the drilling template.
  • Page 8 Loosen the four M5 security screws at the edge of the pedestal using a T25 Torx screwdriver to remove the front cover from the pedestal. Set them aside.
  • Page 9 Place the pedestal onto the mounting location. Reinsert the flat washers, spring washers, and threaded bolts in order and tighten them using a 19 mm socket wrench to 45–55 N·m.
  • Page 10 Step 4: Mounting a MaxiCharger Lift the MaxiCharger onto the pedestal by the hoisting equipment. Position the groove (B) on the back of the MaxiCharger to fit the protrusion (A) of the pedestal as shown below. Ensure the charger is securely attached.
  • Page 11 Insert and fasten the two M12 x 30 screws to the bottom holes (A) of the charger using a 19 mm socket wrench to secure the charger. Remove the four lifting eyebolts and reinstall the top screws.

  • Page 12: Power Supply Wiring

    Use 75 °C copper wire only.  The circuit breaker at the panel must be off.  The MaxiCharger must be grounded to true earth.  An insulated grounding conductor must be installed as part of the branch circuit that supplies the MaxiCharger.

  • Page 13: Opening The Door

    Opening the Door Remove the six M5 security screws (A) on the right side of the MaxiCharger using a T25 Torx screwdriver to remove the side cover (B). Set them aside. Loosen the two M8 hex screws (A) using the hex key and open the front door.

  • Page 14: Connecting The Input Cable

    Connecting the Input Cable Loosen the three M6 nuts to remove the insulating barrier (A) and set them aside. Pull the wires and guide them through the bottom AC inlet hole. Use a wire stripper to remove an appropriate length of the insulation from the end of individual wires.
  • Page 15 Loosen the M6 fastener using a 10 mm socket wrench and connect the PE wire to the PE busbar (A). Reinsert the fastener and tighten it to 6 N•m. Use a 13 mm wrench to loosen the four M8 fasteners and attach the wires to the connectors: ...

  • Page 16: Completing Installation

    Completing Installation For Mounting on a Wall: Close the front door by reinstalling the two M8 hex screws using the hex key and fully tightening the screws. Reinstall the side cover (A) by inserting and tightening the six M5 security screws (B) to 2 N•m using the T25 Torx screwdriver.
  • Page 17 For Mounting on a Pedestal: Close the front door by reinstalling the two M8 hex screws using the hex key and fully tightening the screws. Reinstall the side cover by inserting and tightening the six M5 security screws to 2 N•m using the T25 Torx screwdriver.

  • Page 18: Preparing For Commissioning

     To perform the commissioning Ensure the site complies the following requirements:  The MaxiCharger is installed according to the instructions in this manual.  AC input power is available. Internet access is available through a wired Ethernet connection, cellular ...
  • Page 19  Special remarks (if any) Someone should be present for assistance to energize the power to the MaxiCharger on the distribution panel. IMPORTANT The conduit opening must be sealed to protect the wiring from the environment.

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