Autel MaxiEV CDT100 User Manual
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Autel MaxiEV CDT100 User Manual

Battery discharge-charge unit
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MaxiEV CDT100
BATTERY DISCHARGE-CHARGE UNIT
USER MANUAL

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Summary of Contents for Autel MaxiEV CDT100

  • Page 1 MaxiEV CDT100 BATTERY DISCHARGE-CHARGE UNIT USER MANUAL...

  • Page 2: Table Of Contents

    MaxiEV CDT100 user manual CONTENT 1. OVERVIEW ....................... 1 1.1 Features ....................1 1.2 System Component Unit ............... 2 1.3 Impact on the Environment and Energy ..........3 1.4 Device Safety ..................3 2. Safety Precautions ................... 4 3. Main Technical Parameter ................7 4.

  • Page 3: Overview

    MaxiEV CDT100 user manual 1. OVERVIEW MaxiEV CDT100 Battery Discharge-Charge Unit is an all-in-one instrument for charging and discharging lithium batteries with a voltage range of 2-285V. It incorporates various testing and maintenance modes tailored to lithium batteries' charging and discharging characteristics. This unit enables discharge and charge tests for lithium batteries.

  • Page 4: System Component Unit

    1.2 System Component Unit MaxiEV CDT100 Battery Discharge-Charge Unit configured with a main unit, test cables, data acquisition cables, AC power cord, USB disk, user manual, and carrying case. Please check the actual configuration subject to the packing list.

  • Page 5: Impact On The Environment And Energy

    MaxiEV CDT100 user manual LCD Touch Screen Data Processing Unit Data Acquisition Unit Main Unit Auxiliary Power Unit Test Cables Discharge Unit Data Acquisition Cables Charging Unit MaxiEV CDT100 AC Power cords User Manual USB Disk Carrying Case 1.3 Impact on the Environment and Energy The built-in load of the device discharges the battery.

  • Page 6: Safety Precautions

    MaxiEV CDT100 user manual 2. Safety Precautions 2.1 Operator Requirements Alarm 1) Operators are required to receive training related to the use of the equipment before operating. 2) Before operating, operators should read the user manual and the related regulations.
  • Page 7 MaxiEV CDT100 user manual movement during the test. Danger When the equipment is running, it is necessary to ensure that the air inlet and outlet are free of obstructions. 2.4 Operating Precautions The operation of the device is by touching the screen input. Please follow the screen prompts.
  • Page 8 MaxiEV CDT100 user manual 2.5 Common Misoperation 1) Operating tools are not insulated. 2) Operating the device without following the user manual. 2.6 Possible Damage Caused by Misoperation 1) The operating tool is not insulated. The positive and negative poles of the battery pack are too close to cause a short circuit accident.

  • Page 9: Main Technical Parameter

    MaxiEV CDT100 user manual 3. Main Technical Parameter Model: MaxiEV CDT100 Applicable suitable for battery modules/packs with voltage levels of 2-285V Charge/Discharge Technical Index Voltage Range 2~285V (working voltage range: 2~250V; max range: 285V) Discharge Current 0~150A Charging Current 0~100A Discharge Power 7.2kW max...

  • Page 10: Installation

    MaxiEV CDT100 user manual 4. Installation This device is mobile portable equipment and does not involve installation. 5. Device Description 5.1 Panel Description Part Name Description Carrying Handle easy to move the device Operating Screen 7-inch LCD touchscreen EXTEND Port...

  • Page 11: Cables Description

    MaxiEV CDT100 user manual 5.2 Cables Description There are 3 types of cables for MaxiEV CDT100 tester : DC Test Cables, Data Acquisition Cables, and AC Power Supply Cables. A. DC Test Cables Discharge-Charge cables for the test; connect with the device end and battery module/pack poles.

  • Page 12: 24Ch Terminal Definition

    MaxiEV CDT100 user manual 20A (max) Power Cord Supports a maximum of 4.4kW for charging power when connected to a 220Vac distribution box. When connected with the 110Vac power input, the power will be halved. Note: ⚫ Please refer to the provided image for reference. Actual product details may vary slightly.
  • Page 13 MaxiEV CDT100 user manual Note: 1) A total of 24 cells' data can be collected. Users can cascade additional sampling boxes for single string cells over 24. Most manufacturers' cell numbers start with the negative end. 3) A total of 25 positions and the 00# pin is the first cell position, which is connected to the negative of the starting cell (1# cell).

  • Page 14: Connecting Diagram

    MaxiEV CDT100 user manual 6. Connecting Diagram Please do not switch on the device before connecting! 6.1 DC Test Cable Connection Following the red-positive and black-negative principle, connect the test cables to the device's test cable sockets and the battery's positive and negative terminals.
  • Page 15 MaxiEV CDT100 user manual Connection Cables Required: A. DC Test Cables ( B. Data Acquisition Cables 1) 24CH Box Comm Wire ( 2) Cell Acuisition Harness - Clips Type Connecting Order: 1) Connect the 24CH Box Comm Wire with the device's communication port and input (IN) port of the 24CH Sampling Box.

  • Page 16: Temp Acquisition Wire Connection

    6.4 AC Power Cord Connection MaxiEV CDT100 configured different power cords for realizing charging with different power. a) Connect one end of the 10A power cord to the AC Power Input of the tester, and connect the other end to the 110Vac/220Vac power socket, the max power can reach 2.2kW.

  • Page 17: Operating Instruction

    MaxiEV CDT100 user manual 7. Operating Instruction After the device connection, turn on the AC Power Switch to start up. The device will show the Welcome Page and the operating system is automatically loaded to enter the Main Menu Page, including Discharge, Charge, Data, and Settings.
  • Page 18 MaxiEV CDT100 user manual password to connect. Press to back to the Settings Page. Settings > Date & Time 3) Language The system supports three language switching, including English, Simplified Chinese, and Traditional Chinese. After confirming the language switch, the device will restart.

  • Page 19: 24Ch Sampling Box Data Acquisition

    MaxiEV CDT100 user manual 7.1.2 24CH Sampling Box Data Acquisition The device supports collecting data by a 24-channel sampling box. 1) Data Acquisition Mode Display the data collecting mode and no need to modify it. 2) K value and B value Set the KB Value and read/input according to the actual NTC KB value of the battery.

  • Page 20: Data Rentention

    MaxiEV CDT100 user manual 5) Acquisition Box: Enable/Disable Enable/Disable the module sampling kit (accessory) during the test. Please check by actual. 6) Sampling Interval To set the interval for saving data, input the value, and press to save (default: 10s).
  • Page 21 MaxiEV CDT100 user manual ⚫ FMW Module Update: Insert a USB disk with the upgrade program into the USB Port of the tester. Name the program Unit.bin and put it in the root directory. Select the upgrade program to complete the upgrade.

  • Page 22: Discharge

    MaxiEV CDT100 user manual 7.2 Discharge The Discharge function is a single discharge test mode. Press the Discharge icon on the Main Menu Page, and the system will first enter the Parameters Setting Page. Discharge > Parameters Setting Page 7.2.1 Parameters The Parameters Setting Page will display the parameters of the last test.
  • Page 23 MaxiEV CDT100 user manual Current will trigger the stop. Note: ⚫ Stop Threshold: The tester will automatically stop the test when one of the test conditions reaches the presetting value. ⚫ For Discharge Capacity, Cell Lower Limit, and End current, please choose whether to use them as the stop threshold by turning the switch on or off.

  • Page 24: View Cell Data

    MaxiEV CDT100 user manual need to press Create to set.) 03. Users can cover the preset record by pressing the file name and delete the preset parameter by pressing 3) Read Preset Parameters Press the READ button. Select the preset parameters that have been saved in the pop-up box to read.

  • Page 25: Discharge Test

    MaxiEV CDT100 user manual cell data reading status. Users can check by viewing Cell Info to ensure that the system collects the data of the Module Voltage, Max Cell Volt, Min Cell Volt, and voltage of each cell. The test page offers multiple ways to view real-time data. Users can switch between Cell Info, Cell Voltage, and Module Voltage anytime during the test to view detailed data.
  • Page 26 MaxiEV CDT100 user manual ⚫ Press the STOP icon on the screen; ⚫ Press the emergency button on the device panel; Turn off the DC breaker directly. ⚫ Note: When the discharge test is complete, turn off the device, disconnect the power cord, and remove the test cable.

  • Page 27: Charge

    MaxiEV CDT100 user manual 7.3 Charge It is a single charge test mode. Press the Charge icon on the Main Menu Page. Users must select the input (charging power) before entering the Parameters Setting Page. Charge > Parameters Setting Page 7.3.1 Parameters...
  • Page 28 MaxiEV CDT100 user manual Charge Capacity: Set the charging capacity of the battery. √ Cell Upper Limit: Set the upper limit voltage of cells. √ Note: ⚫ Stop Threshold: The tester will automatically stop the test when one of the test conditions reaches the presetting value.

  • Page 29: View Cell Data

    MaxiEV CDT100 user manual no need to press Create to set.) 03. Users can cover the preset record by pressing the file name and delete the preset parameter by pressing 3) Read Preset Parameters Press the READ button. Select the preset parameters that have been saved in the pop-up box to read.

  • Page 30: Charge Test

    MaxiEV CDT100 user manual The last step before starting charge is to confirm the cable connection and cell data reading status. Users can check by viewing Cell Info to ensure that the system collects the data of the Module Voltage, Max Cell Volt, Min Cell Volt, and voltage of each cell.
  • Page 31 MaxiEV CDT100 user manual ⚫ Press the STOP icon on the screen; ⚫ Press the emergency button on the device panel; ⚫ Turn off the DC breaker directly. Note: When the charge test is complete, turn off the device, disconnect the power cord, and remove the test cable.

  • Page 32: Data

    MaxiEV CDT100 user manual 7.4 Data The system supports automatic data saving during all testing processes. Press Data on The Main Menu Page to enter the Data Page, and users can check, delete, and download data on the page after testing. On the left side of the page is a list of all data.

  • Page 33: Repair & Maintenance

    MaxiEV CDT100 user manual 8. Repair & Maintenance 1) The warranty period of the main tester is one year from the date of receipt, and the warranty does not cover artificial damage. 2) The manufacturer provides free repair during the defects liability period and technical consulting services for a lifetime.

  • Page 34: Appendix 1. Withstand Voltage Precautions

    MaxiEV CDT100 user manual Appendix 1. Withstand Voltage Precautions Alarm According to the Chinese National Standard GB/T 24344-2009 "Specifications of Withstand Voltage Test for Industrial Machinery and Electrical Equipment”, prior to conducting the withstand voltage test, the external power supply circuit of the entire electrical equipment should be disconnected.

  • Page 35: Appendix 2. Fcc Warning

    MaxiEV CDT100 user manual Appendix 2. FCC Warning This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 36: Appendix 3. Ised Statement

    MaxiEV CDT100 user manual Appendix 3. ISED Statement English:This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions: (1) This device may not cause interference. (2) This device must accept any interference, including interference that may cause undesired operation of the device.
  • Page 37 MaxiEV CDT100 user manual between the radiator & your body. Cet équipement doit être installé et utilisé à une distance minimale de 20 cm entre le radiateur et votre corps. 35 / 35...

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