Autel MaxiCharger Manual
  1. Manuals
  2. Brands
  3. Autel Manuals
  4. Battery Charger
  5. MaxiCharger
  6. Manual

Autel MaxiCharger Manual

Hide thumbs Also See for MaxiCharger:
Table of Contents

Advertisement

Quick Links

Trademarks
®
Autel
and MaxiCharger
registered in China, the United States and other countries. All other marks are
trademarks or registered trademarks of their respective holders.
Copyright Information
No part of this manual may be reproduced, stored in a retrieval system or transmitted, in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise
without the prior written permission of Autel.
Disclaimer of Warranties and Limitation of Liabilities
All information, specifications and illustrations in this manual are based on the latest
information available at the time of printing.
Autel reserves the right to make changes at any time without notice. While information of
this manual has been carefully checked for accuracy, no guarantee is given for the
completeness and correctness of the contents, including but not limited to the product
specifications, functions, and illustrations.
Autel will not be liable for any direct, special, incidental, indirect damages or any
economic consequential damages (including the loss of profits).
IMPORTANT
Before operating or maintaining this unit, please read this manual carefully, paying extra
attention to the safety warnings and precautions.
For Services and Support:
Web:
www.autelenergy.com
Tel: +49 (0) 89 540299608 (Europe)
0086-755-2267-2493 (China)
Email:
support.eu@autel.com
For technical assistance in all other markets, please contact your local selling agent.
®
are trademarks of Autel Intelligent Technology Corp., Ltd.,
i

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MaxiCharger and is the answer not in the manual?

Questions and answers

Related Manuals for Autel MaxiCharger

Summary of Contents for Autel MaxiCharger

  • Page 1 All information, specifications and illustrations in this manual are based on the latest information available at the time of printing. Autel reserves the right to make changes at any time without notice. While information of this manual has been carefully checked for accuracy, no guarantee is given for the completeness and correctness of the contents, including but not limited to the product specifications, functions, and illustrations.

  • Page 2: Table Of Contents

    CONTENTS USING THIS MANUAL ..................... 1 ........................1 ONVENTIONS Bold Text ........................ 1 Notes ........................1 Hyperlinks ......................1 SAFETY ..........................2 ......................2 AFETY ARNINGS ....................2 WNER ESPONSIBILITIES ................3 NSTALLATION NGINEER UALIFICATIONS ......................3 SAGE NSTRUCTIONS ..................3 YMBOLS ON THE HARGER ....................
  • Page 3 Mounting on a Wall ....................21 Mounting on a Pedestal ..................25 ....................29 OWER UPPLY IRING Connecting to the PE Wire ................... 29 Connecting to AC Input Wire ................31 Connecting to the Ethernet Cable ................ 32 Installing the SIM Card ..................32 ....................
  • Page 4 Setting the OCPP Parameters ................42 MAINTENANCE ......................44 ....................44 OUTINE AINTENANCE Cleaning the MaxiCharger..................44 Cleaning and Replacing the Filter ................ 45 ..................46 NSPECTION AND AINTENANCE ....................46 EMOTE AINTENANCE ....................47 AINTENANCE CHEDULE TROUBLESHOOTING AND SERVICE ................48 ......................

  • Page 5: Using This Manual

    This manual provides the installation and operation procedures of the MaxiCharger DC Wall Mount (hereinafter referred to as MaxiCharger). Read through this manual and become familiarized with the instructions of the MaxiCharger prior to installation to ensure a successful installation and operation process.

  • Page 6: Safety

    Disconnect the power supply to the MaxiCharger during the entire installation procedure.  The load capacity of the grid must meet the requirements of the MaxiCharger.  Connect the MaxiCharger to a grounded, metal, permanent wiring system. Otherwise, use the equipment-grounding conductor with the circuit conductors and connect it to the equipment grounding terminal or lead on the product.

  • Page 7: Installation Engineer Qualifications

    Make sure that there is sufficient space around the MaxiCharger to safely do maintenance and installation work. Identify a site operator who is responsible for the safe operation of the MaxiCharger and for the coordination of all work, if the owner does not do these tasks.

  • Page 8: Disposal Instructions

    The owner bears the responsibility of providing a secure connection between the MaxiCharger and the owner’s network or any other networks. Appropriate measures shall be taken by the owner to shield the MaxiCharger, the network, the system, and the interface from any security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 9: General Introduction

    Our chargers provide you with safe, reliable, fast, and smart charging solutions. The MaxiCharger is intended for the DC charging of EVs and is intended for both indoor and outdoor use in fleets, highway rest stops, commercial parking garages, and other locations.

  • Page 10: Product Overview

    Product Overview 1. Light Sensor 2. Touchscreen 3. RFID Card Reader 4. EV Charging Cable 5. Ethernet Cable Port 6. AC Inlet Hole 7. Vent Front View Left View Right View...
  • Page 11 Back View Slot Groove Bottom View 10. Bezel 11. Lifting Handle...
  • Page 12 Inertial Measurement Unit 1 Electronic Control Unit Inertial Measurement Unit 2 Energy Meter (PJ1) Energy Meter (PJ2) 48 V Auxiliary Power 24 V Auxiliary Power AC Contactor (KM2) AC Contactor (KM1) Surge Protection Device Fuse Intermediate Relay...

  • Page 13: Specifications

    Specifications Product Information Power Rating 40 kW, max. 47 kW Charging Type Fast power charging  CCS2 133 A Max. Output Current for Outlet A/B  CHAdeMO :125 A  CCS2 + CHAdeMO (charging for 2 EVs concurrently)  Outlet A+B CCS2 + CCS2 (charging for 2 EVs concurrently) ...
  • Page 14 Operating Temperature Range with linear power de-rating) Storage Temperature Range -40 ° C to +70 ° C Mounting Free-standing cabinet User Interface Status Indication LED/APP  Autel Charge APP User Interface  Autel Charge Cloud  Bluetooth  Wi-Fi Connectivity ...
  • Page 15  RS485  OCPP 1.6 JSON Communication Protocols  OCPP 2.0.1 (Optional)  QR code  RFID User Authentication  ISO 15118 Plug & Charge  Credit card (optional) Software Update Software Update OTA updates via web portal Certification and Standards ...

  • Page 16: Local Service Portal

    Local Service Portal The Local Service Portal provides information about the MaxiCharger, allows for the configuration of the key parameters during commissioning, and enables diagnostics on site. For detailed operation procedures, see Local Service Portal Operations. Parameter Example (* indicates variables)

  • Page 17: Cloud Service Portal

    Rated Power 120kW Rated Voltage 1000V Maximum current 200A Set Current 200A Max Power 120kW Cloud Service Portal Autel provides a set of cloud-based tools to commission, monitor, and troubleshoot the MaxiCharger. For more information, contact your Autel e-Mobility representative...

  • Page 18: Preparation

    Ensure the installation site has a load capacity sufficient to support the MaxiCharger.  If you choose to use a cellular network to communicate with the MaxiCharger, the cellular coverage at the installation site should be consistently strong. Use a cellular signal detection device to ensure the signal is above -90 dBm.
  • Page 19 4 m, and a 5-meter cable is also available. For mounting on a pedestal:  To safely mount a MaxiCharger, the concrete must be at least 80 mm thick.  The concrete surface must be perfectly flat and level.

  • Page 20: Packing List

    Packing List Depending on your order, ensure the corresponding items can be found in the package: For Mounting on a Wall: MaxiCharger Wall Dock Holster Front Holster Rear Cover Cover M12 Lifting Eye M12 x 80 Bolt Expansion Bolt 4 PCS...
  • Page 21 For Mounting on a Pedestal: MaxiCharger Pedestal M12 Lifting Eye M12 x 80 Bolt Expansion Bolt 4 PCS 4 PCS M12 x 30 Bolt Hex Key (6 mm) 2 PCS Torx Screwdriver (T25)

  • Page 22: Installation Tools

    Installation Tools  Flathead screwdriver  Hoisting equipment  Spirit level  Marker/Pencil  Socket wrench (10 mm/19 mm)  Drill (16 mm/10 mm)  Cleaning tool  Wire stripper  Cable lug  Voltage tester  Digital multimeter NOTE ...

  • Page 23: Installation

    CAUTION  Cut off the power supply before opening the MaxiCharger.  Do not touch the inside components of the MaxiCharger while it is powered on.  Ensure no voltage is applied while checking the MaxiCharger.  Operate the MaxiCharger only when its door is closed and locked.

  • Page 24: Moving The Maxicharger

    Moving the MaxiCharger It is recommended to move the MaxiCharger to the installation site using appropriate hoisting equipment (crane, straps, and so on). Remove the packaging. Remove the four screws on top of the charger using a flathead screwdriver. Install and tighten the four M12 lifting eye bolts into the four holes.

  • Page 25: Mounting The Maxicharger

    Mounting the MaxiCharger Mounting on a Wall Step 1: Mounting the Charger Place the wall dock against the wall, 860 mm above the ground and level it using a spirit level. Mark the four holes on the wall and set the wall dock aside.
  • Page 26 Tap the included four M12 x 80 expansion bolts into the drilled holes. Remove the threaded bolts (B), spring washers (C), and flat washers (D) when the expansion sleeves (A) are stuck. Set them aside. Attach the wall dock to the mounting location. Reinsert the flat washers, spring washers, and threaded bolts in order and tighten them using a 19 mm socket wrench to the torque 45 –...
  • Page 27 Remove the four lifting eyebolts and reinstall the top screws. Step 2: Mounting the Holsters Place the holster rear covers against the wall, 1040 mm above the ground and 300 mm from the MaxiCharger. Mark the eight mounting holes on the wall. Remove the holster rear covers temporarily.
  • Page 28 Drill the eight holes at the marked positions measuring 10 mm in diameter and 60 mm in depth. Attach the holster rear covers to the drilled location by screwing the eight M6 x 60 expansion bolts into the holes. Tighten the screws to 3 N•m using a 10 mm socket wrench.

  • Page 29: Mounting On A Pedestal

    Mounting on a Pedestal The pedestal can be mounted to an existing surface. IMPORTANT Always check local codes to ensure compliance. The guidelines described here are the minimum requirements. Ensure that the installation complied with all applicable codes. Step 1: Preparing a conduit Trench and excavate a cable tunnel to accommodate the conduit.
  • Page 30 Step 2: Drilling holes Place the drilling template on the concrete surface, aligning its central hole with the exit opening. Mark the four holes on the concrete surface using a marker. Remove the drilling template. Drill the four holes at the marked positions measuring 16 mm in diameter and 80 mm in depth.
  • Page 31 Loosen the four M5 security screws at the edge of the pedestal using a T25 Torx screwdriver to remove the front cover from the pedestal. Set them aside. Place the pedestal onto the mounting location. Reinsert the flat washers, spring washers, and threaded bolts in order and tighten them using a 19 mm socket wrench to 45 –...
  • Page 32 Step 4: Mounting a charger Lift the charger onto the pedestal by the hoisting equipment. Position the groove (B) on the back of the charger to fit the protrusion (A) of the pedestal as shown below. Ensure the charger is securely attached. Insert and fasten the included two M12 x 30 screws to the bottom holes (A) of the charger using a 19 mm socket wrench to secure the charger.

  • Page 33: Power Supply Wiring

    All connections must comply with all local codes and ordinances.  Use 25 mm wires. Connecting to the PE Wire Remove the six M5 security screws (A) on the right side of the MaxiCharger using a T25 Torx screwdriver to remove the side cover (B). Set them aside.
  • Page 34 Loosen the two M8 hex screws (A) using the hex key and open the front door. Loosen the three M6 nuts to remove the insulating barrier (A) and set them aside.

  • Page 35: Connecting To Ac Input Wire

    Pull the wires and guide them through the bottom AC inlet hole. Use a wire stripper to remove 20 mm of the insulation from the end of the PE wire. Use the crimping tool to attach the cable lug to the end of the wire. Loosen the M6 fastener using a 10 mm socket wrench.

  • Page 36: Connecting To The Ethernet Cable

    Connecting to the Ethernet Cable Loosen the cable gland (A). Put the Ethernet cable through the Ethernet cable port at the bottom of the MaxiCharger. Plug the Ethernet cable into the RJ45 port. Tighten the cable gland (A). Installing the SIM Card Locate the SIM card tray (above the fan).

  • Page 37: Completing Installation

    Completing Installation For Mounting on a Wall: Close the front door by reinstalling the two M8 hex screws using the hex key and tightening the screws to 2 N•m. Reinstall the side cover (A) by inserting and tightening the six M5 security screws (B) to 2 N•m using the T25 Torx screwdriver.
  • Page 38 Reinstall the brackets by screwing the four M4 screws and tightening them to 1.2 N•m. Ensure the charging cables are allowed to remain its bending tolerance. Drape the cables over the cable holders on both sides of the pedestal and plug the connectors into the holsters.

  • Page 39: Operation

    Regularly maintain the MaxiCharger by referring to Routine Maintenance. If the MaxiCharger is de-energized for more than four hours, activate the internal heater to remove condensation from the MaxiCharger.  To power on the MaxiCharger Make sure that the upstream breaker stays in the OFF position and locked during the procedure.

  • Page 40: Charging Procedure

    Check the surroundings and the MaxiCharger for any abnormalities or damage as well.  If the screen displays an error message, DO NOT use the MaxiCharger. Contact Autel Technical Support. When the Authorization Screen appears, you can use any of the following methods to start a charge session.

  • Page 41: Start Charging

    Credit card (optional) Start Charging After authorization, the MaxiCharger will set up communication with your EV and necessary safety tests will be performed. Following the safety tests, the charge session will start automatically. Charging You will be informed of the progress during charging. Information about the charging duration, volume, cost, and power will appear on the Charging Screen.

  • Page 42: Stop Charging

    Normally, you have to authorize again to finish charging, using the same authentication method as was used to start:  QR code: Scan the QR code by the Autel Charge app and tap the Stop button on the Charging Screen of the Autel Charge app. ...

  • Page 43: Finish Charging

    Disconnect the EV charging cable from the EV. WARNING Hazardous voltage. Do not unplug the connector suddenly during charging. This may cause severe damage to the MaxiCharger and/or severe personal injury or death. Finish Charging Return the connector to the holster on the MaxiCharger.

  • Page 44: Charging Start Failure

    Autel Technical Support. Energizing the MaxiCharger  To energize the MaxiCharger Set the upstream breaker that provides power to the MaxiCharger to ON. The MaxiCharger will start and be ready for operation. De-energizing the MaxiCharger ...

  • Page 45: Measuring The Dc Voltage

    NOTE The surge protection device switch shows the indica tions N, L1, L2, and L3. Measuring the DC Voltage Use a voltage tester to measure the DC voltage between the output terminals, make sure that all the measured voltages are 0 volts. ...

  • Page 46: Removing Condensation

    Open the front door. Set the main breaker from the ON to the OFF position. Energize the MaxiCharger. Close the front door. Wait 2 hours. The internal heater of the MaxiCharger will heat inside and the condensation will evaporate. Open the front door.
  • Page 47 To set the OCPP parameters Tap the upper-left corner of the screen. Tap Device Maintenance. Enter the default password (contact Autel customer service to obtain the password). Tap Set Parameters. Wait for the system to load the data. This can take a few seconds.

  • Page 48: Maintenance

    Routine Maintenance Routine maintenance can keep the MaxiCharger in safe and stable state. Clean the MaxiCharger every quarter: tighten the screws and bolts of key parts, and check whether the wire connection of the MaxiCharger’s connector is burned out. If any abnormality is found, replace the parts promptly.

  • Page 49: Cleaning And Replacing The Filter

    Do not use caustic solvents, sprays, solvents or abrasives. The MaxiCharger is equipped with a filter with a large mesh area to prevent the electronic components from being damaged by dust. Clean the filter every 3 months (not to exceed 6 months).

  • Page 50: Inspection And Maintenance

    Check if the MaxiCharger was damaged due to an accident or fire. Check the MaxiCharger installation site has been flooded. WARNING Stop any charging processes and do not connect the power to the MaxiCharger until all the inspections are complete. Remote Maintenance The MaxiCharger has the function of connecting to cloud platform to monitor parameters in real time.

  • Page 51: Maintenance Schedule

    Actions Check for cracks or ruptures on the Connector Every 3 months connector. Check for cracks or ruptures on the Input Cable Every 3 months cable. Filter Annually Replace the filter. MaxiCharger Every 6 months Clean and check for damage.

  • Page 52: Troubleshooting And Service

    Troubleshooting and Service Troubleshooting Try to find a solution for the problem with the aid of the information in this document. If you cannot find a solution for the problem, contact your local Autel representative or Autel Technical Support. Possible...
  • Page 53 Check the connector Technical connection and The connector Support/ reconnect it. is not properly Autel connected. Try another MaxiCharger Technical to charge the EV. Support Try another MaxiCharger EV dealer/ to charge the EV. Charging Failure EV error Contact your EV manufacturer manufacturer for support.

  • Page 54: Service

    Technical support. Support Service If you cannot find solutions to your problems with the aid from the table above, please contact Autel Technical Support. AUTEL Europe Phone: +49(0)89 540299608 (Monday–Friday, 9:00 AM–6:00 PM Berlin Time) Email: evsales.eu@autel.com; evsupport.eu@autel.com Address: Landsberger Str. 408, 4. OG, 81241 Munich, Germany...

Table of Contents

Save PDF