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Graham Field Basic American ZENIH 5000 Instructions For Use Manual

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INSTRUCTIONS FOR USE
SERVICE MANUAL
To avoid personal injury or damage to bed,
please read all sections pertaining to
your bed model before use.
ETL/UL/CSA APPROVED
UL 60601-1
IEC 60601-2-38
CSA 22.2 601.1
GF Health Products, Inc.
www.grahamfield.com
Zenith 5000 Service Manual 999-0856-190A

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  • Page 1 INSTRUCTIONS FOR USE SERVICE MANUAL To avoid personal injury or damage to bed, please read all sections pertaining to your bed model before use. ETL/UL/CSA APPROVED UL 60601-1 IEC 60601-2-38 CSA 22.2 601.1 GF Health Products, Inc. www.grahamfield.com Zenith 5000 Service Manual 999-0856-190A...

  • Page 2: Important Notice

    2935A Northwest Parkway Atlanta, GA 30360 www.grahamfield.com To order a Zenith 5000 Bed please contact a Graham Field Sales Representative at 1-800-554-9215 IMPORTANT NOTICE GF Health Products, Inc. is not responsible for typographical errors. All illustrations, specifications, packaging, and warranties contained in this Service Manual are based on the latest product information available at the time of printing.
  • Page 3 Zenith SeRieS TABLE OF CONTENTS Safety & Warnings ......4 ID/Warning Labels ......5 - 6 Entrapment/Compliance .

  • Page 4: Important Safety And Warning Information

    Zenith SeRieS IMPORTANT SAFETY AND WARNING INFORMATION This product is a variable height, adjustable mattress The bed should ALWAYS be left in its lowest position platform, which will provide comfort and convenience when unattended to reduce the risk of injury while getting for residents/patients and caregivers in long term in or out of the bed.
  • Page 5 Zenith SeRieS TYPICAL APS 5000 BED IDENTIFICATION LABELS with Grounded Electrical Cable Bed labels are an important part of MODEL NO GF HEALTH identifying your bed’s make and model 805-0000-000000 PRODUCTS, INC. when ordering replacement parts. The Logo MFG. DATE Serial Number is essential if you are 12/23/11 claiming parts or service under warranty.
  • Page 6 Zenith SeRieS ENTRAPMENT & COMPLIANCE INFORMATION On March 10, 2006, the FDA (U.S. Food and Drug Adminis- It is also essential to have the correct bed components/acces- tration) released long-awaited guidelines for reducing the risk sories that correspond with the needs of your patient/resident of bed entrapment: “Hospital Bed System Dimensional and and the particular bed you have purchased.
  • Page 7 Zenith SeRieS ZENITH 5000 MECHANICS NOTE: All dimensions are in a range of +/- .25 inches • Overall 76” Bed Length (w/brds & wallsaver) . . . 81.75” • Overall 80” Bed Length (w/brds & wallsaver) . . . 85.75” •...
  • Page 8 Zenith SeRieS UNPACKING YOUR BED DISCARD KEEP 1. Large Foam Blocks 8. Wireform Wallsaver • Make sure all parts/components are included. 2. Large Cable Tie - CUT 9. Two Mattress Retainers 3. Notched 2 x 4 Board 10. Service Manual/Documents •...
  • Page 9 Zenith SeRieS HEAD- AND FOOTBOARD ASSEMBLY 2. FOOTBOARD INSTALLATION 1. HEADBOARD INSTALLATION • The headboard comes with four pre-installed • The footboard comes with four pre-installed inserts - consider this the inside of the board. inserts - consider this the outside of the board. •...
  • Page 10 Zenith SeRieS PLUGGING IN THE OPTIONAL FOOTBOARD NURSE/STAFF CONTROL STEP 1 - ATTACHING THE FOOTBOARD: You can order an optional Staff Control for the Zenith 5000 which includes a Staff Control Assembly and Shroud Cover pre-installed to the Footboard at the manufacturing factory. To attach the Footboard assembly (with Staff Control) to the main frame rails, please see the instructions on PAGE 9 of this manual.
  • Page 11 Zenith SeRieS STANDARD MATTRESS RETAINER & GRID TUBE INSTALLATION (Using 2 Retainers (999-0844-004) & Grid Tube Kit (999-0844-994) It is recommended that the full-width Mattress Retainers on both the head end and foot end of the bed be installed prior to the installation of the Grid Tubes.
  • Page 12 Zenith SeRieS STANDARD WIREFORM WALLSAVER INSTALLATION STEP 1. WALLSAVER ASSEMBLY 1. Position the Wireform Wallsaver (Part 999-0856-180) with bent end facing upward and tab ends facing inward as shown at right. 2. Determine the position desired. (See bottom of page.) 3.
  • Page 13 Zenith SeRieS BED OPERATIONS - PATIENT PENDANT/HAND CONTROLLER The hand controller comes standard on the Zenith 5000 series and can be plugged into either side of the bed. The plug features a lock-on cap. A pendant holster for attaching to optional assist devices is also provided. OPERATION: 1.
  • Page 14 Zenith SeRieS BED OPERATIONS - STATIONARY/LOW ROLL POSITIONING The Zenith 5000 is sold as a “Low Roll” bed, giving the user the option of placing it in a stationary (non-moving) position or lowering it into a “low roll” position. This is accomplished by lowering the bed until the stationary wheels raise off the floor and the rolling casters contact the floor surface for easy mobility.
  • Page 15 basic american medical products Zenith series beds 5000 SERIES ELECTRICAL COMPONENTS Pendant/Hand Controller Part #999-0775-305 Quantity = 1 Includes Pendant Holster 999-0791-000 Synchronized Control/ Junction Box with detachable power cable Part # 999-0843-300 Quantity = 1 Control Cord 999-0843-200 Quantity = 1 Head Motor/Actuator Part # 999-0844-052 Quantity = 1...
  • Page 16 Zenith SeRieS ZENITH 5000 SERIES ELECTRICAL CABLING POWER CABLE CONTROL CABLE HEAD END HEAD CABLE FOOT CABLE HI/LO CABLE (FOOT) HI/LO CABLE (HEAD) GROUND WIRE PENDANT W/COIL CABLE zyxwv FOOT END GF Health Products, Inc. www.grahamfield.com Zenith 5000 Service Manual 999-0856-190A...

  • Page 17: Installation

    Zenith SeRieS OPTIONAL PIVOT ASSIST BAR INSTALLATION & OPERATION INSTALLATION 1. At the head end of the bed, position the Pivoting Assist Bar (#2) Position the Assist Bar bracket over the Head Deck (#1) frame and align the two holes Bracket ON TOP of the Deck Frame, aligning in the Assist Bar bracket with the two holes in the frame rail on...
  • Page 18 Zenith SeRieS OPTIONAL PLASTIC HALF RAIL INSTALLATION & OPERATION (Sample shows rail positioned on right side of bed) RH Plastic Half Rail 1. Position the Plastic Half Rail (#2) as shown, with the taller, straight edge Assembly (#2) toward the head end of the bed and arms angled toward center of the bed. 2.
  • Page 19 Zenith SeRieS OPTIONAL TRAPEZE SUPPORT INSTALLATION (The Trapeze Support is attached to the head section of the bed.) Please Order Kit Number ZA79000 Trapeze Support vertical support tube. (TMI Bar Sleeve would be inserted inside the tube.) Use first holes in Trapeze Support to mount to main frame tubes.
  • Page 20 Zenith SeRieS REPLACEMENT OF 9V BATTERY & OPTIONAL BATTERY BACKUP CHARGER & BATTERY PACK REPLACING YOUR INTERNAL 9V BATTERY 1. Remove battery cover on the underside of your Control Box by unscrewing the two phillips screws as shown. 2. Remove the existing battery connected to the Connector Cable from the battery slot.
  • Page 21 Zenith SeRieS TROUBLESHOOTING - NOTHING WORKS - NO POWER 1. NOTHING WORKS - NO POWER a. Check to make sure you have power coming from your Test Outlet for Power outlet. Unplug the power cord from the outlet and test the outlet by plugging in a lamp or similar portable device.
  • Page 22 Zenith SeRieS TROUBLESHOOTING - REMOVING & REPLACING CONTROL CABLE IF CONTROL CABLE IS DAMAGED, UNPLUG. LOWER CONTROL BOX, AND REPLACE 1. UNPLUG THE POWER CORD FROM THE WALL OUTLET. 2. Unplug the OLD Black Control Cable form the Control Box and from the male staff control cable.
  • Page 23 Zenith SeRieS TROUBLESHOOTING STAFF CONTROL 1. STAFF CONTROL LIGHTS ARE BLINKING-NOTHING 2. STAFF CONTROL - PENDANT WORKS BUT NOTHING ON STAFF CONTROL WORKS BUT PENDANT WORKS ON STAFF CONTROL WORKS a. This could mean that your staff control is not getting a.
  • Page 24 Zenith SeRieS TROUBLESHOOTING/REPLACING YOUR APS STAFF CONTROL (#7) REMOVING AND REPLACING THE Staff Control STAFF CONTROL ASSEMBLY Assembly with bevel, panel & 1. UNPLUG THE POWER CORD FROM cables attached THE WALL OUTLET. 2. Unscrew the 4 Phillips Screws (#1) that attach the Shroud (cable cover) to the footboard.

  • Page 25: Quick Reference

    Zenith SeRieS TROUBLESHOOTING MOTOR CABLES & CONTROL BOX 1. HEAD, FOOT, OR HI/LO FUNCTION > ? > ? NOT WORKING a. Check plugs to make sure they are firmly seated in all ports on your Control Box and are plugged into the correct ports (See diagram at right).
  • Page 26 Zenith SeRieS RE-ALIGNMENT OF HI/LO MOTORS The Zenith 5000 Hi/Lo Motors are aligned and synchronized to work smoothly in tendem with one another. In the event of a power surge or power outage, or if you are replacing an existing motor, it may be necessary to ”re-align” your Hi/Lo Motors. You will know that they need this process if the bed appears to be out of its horizontal position when laying flat (i.e.

  • Page 27: Recommended Maintenance And Inspection

    Zenith SeRieS RECOMMENDED MAINTENANCE AND INSPECTION } Maintenance Inspection of All } Electrical Inspection of Control Box Components (Receipt of Shipment) (6 months) • Make sure all parts/components are included (please see • Check the external power cord that plugs into the control page 8 - “Unpacking Your Bed”).
  • Page 28 Zenith SeRieS SERVICE/REPLACEMENT PART RECORD (Page 1) DECKING Part Number Description Order Date Price 999-0844-920SP Head/Back Deck & Hardware Pack 1 Deck 999-0844-930SP OR - Foot Deck & Hardware Pack 1 Deck 999-0844-940SP OR - Knee Deck & Hardware Pack 1 Deck Deck Hardware Pack 999-0844-990 - INCLUDES .
  • Page 29 Zenith SeRieS SERVICE/REPLACEMENT PART RECORD (Page 2) PENDNAT/PENDANT HOLSTER Part Number Description Order Date Price 999-0775-112 Pendant with Alligator Clip 999-0791-000 Replacement Pendant Holster PENDANT T-CABLE Part Number Description Order Date Price 999-0844-201SP Grey Single T-Cable & Hardware Pack 1 Cable T-Cable Hardware Pack 999-0844-993 - INCLUDES .
  • Page 30 Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM - ELECTRONICS FOOT HEAD 1. TO ORDER A REPLACEMENT 2. TO ORDER A REPLACEMENT 3. TO ORDER A REPLACEMENT HI/LO MOTOR USE SERVICE PACK HEAD MOTOR USE SERVICE PACK FOOT MOTOR USE SERVICE PACK # 999-0843-251SP (Includes motor, # 999-0844-052SP (Includes motor, # 999-0844-053SP (Includes motor, mounting hardware &...
  • Page 31 Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM - DECKING HEAD DECK TO MAIN FRAME SEAT PAN BRACKETS DETAIL OF DECK KNEE DECK ATTACHMENT TO MAIN FRAME (Similar for all decks) SEAT PAN BRACKETS FOOT DECK TO KNEE DECK MOUNTING BRACKETS DETAIL OF EDEMA RATCHET RE-ATTACHMENT (Use existing ratchets and hardware)
  • Page 32 Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM - MAIN FRAME CAPPING HEAD FOOT CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS/PLUGS ON YOUR BED - SEE BOTTOM OF PAGE 29 FOR ORDER NUMBERS) GF Health Products, Inc.
  • Page 33 Zenith SeRieS SERVICE/REPLACEMENT PART DIAGRAM - CAPPING ON HEAD, KNEE, AND FOOT DECKS CAPPING ON ARMS & LEGS 2X 100-4700-018 End Caps 2X 100-4700-018 Rectangular End Caps 4X 100-4715-011 Round End Caps 2X 100-4700-021 Rectangular End Caps CAPS OR PLUGS ARE NOT COVERED UNDER WARRANTY (PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE ANY CAPS/PLUGS ON YOUR BED - SEE BOTTOM OF PAGE 29 FOR ORDER NUMBERS) GF Health Products, Inc.
  • Page 34 Zenith SeRieS NOTES: _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ GF Health Products, Inc. www.grahamfield.com Zenith 5000 Service Manual 999-0856-190A...
  • Page 35 336 Trowbridge Dr. • Fond du Lac, WI 54937 Customer Service: 1.800.365.2338 • Fax: 920.929.8213 www.grahamfield.com © 2012 GF Health Products, Inc. All Rights Reserved Basic American Medical Products and Zenith are registered trademarks of GF Health Products, Inc. GF1200058RevA12...

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