Lumag RP-i12N Original Operating Instructions
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Lumag RP-i12N Original Operating Instructions

Lumag RP-i12N Original Operating Instructions

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Translated from German to English - www.onlinedoctranslator.com
D
original operating instructions
vibrating plate RP-i12
Model: RP-i12
Both the model number and the serial number can be found on the rating plate on the
machine. You should keep both numbers in a safe place for future reference. This manual
explains the basic functions and uses of the machine.
Serial number: ______________________________
RP-i12
o.: RPi12
www.lumag-maschinen.de
01/2017 - RPi12v1

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  • Page 1 Translated from German to English - www.onlinedoctranslator.com RP-i12 o.: RPi12 www.lumag-maschinen.de original operating instructions vibrating plate RP-i12 Model: RP-i12 Serial number: ______________________________ Both the model number and the serial number can be found on the rating plate on the machine. You should keep both numbers in a safe place for future reference. This manual explains the basic functions and uses of the machine.
  • Page 2 OVERVIEW OVERVIEW 1. GENERAL 1.1 Information on the operating instructions 1.2 Limitation of Liability 1.3. Copyright 2. INTENDED USE 3. OPERATING HOURS RESTRICTION 4. ENVIRONMENT 5. SAFETY 5.1 Warnings 5.2 Operational safety 5.3 Safe handling of operating materials / refueling 5.4 Service security 5.5 Residual risks and protective measures 5.6 Behavior in an emergency...

  • Page 3: Limitation Of Liability

    GENERAL 1. GENERAL 1.1 INFORMATION ON THE OPERATING INSTRUCTIONS This operating manual provides important information on handling vibratory plates. The prerequisite for safe working is correct compliance with all specified safety instructions and handling instructions. In addition, the local accident prevention regulations and general safety regulations applicable to the area of application of the machine must be observed.

  • Page 4: Intended Use

    LUMAG accepts no liability. Any use of the machine that goes beyond the intended use and/or in any other way can lead to dangerous situations! LUMAG GmbH will indemnify itself against the consequences of any claims that result from non-compliance with these regulations.
  • Page 5 OPERATING HOURS RESTRICTION ENVIRONMENT / SAFETY 3. OPERATING HOURS RESTRICTION In residential and small settlement areas or on the premises of hospitals and care facilities, vibrating plates may not be operated all day on Sundays and public holidays, or on working days from 8 p.m.

  • Page 6: Operational Safety

    SECURITY 5.1 WARNINGS Warning notices are marked with symbols in this manual. Notes relating to your personal safety are highlighted with a warning triangle; notices relating solely to property damage are shown without a warning triangle. The instructions must be strictly followed to avoid accidents, personal injury and property damage.
  • Page 7 SECURITY In addition, he must train the staff at regular intervals and inform them about the dangers involved in using the machine. Furthermore, the operator is responsible for ensuring that the machine is always in technically perfect condition. operator's responsibility Only trained persons may start, operate and switch off the machine.
  • Page 8 SECURITY Use the machine only for the purposes stated in point 2 “Intended use”. An untrained person must not operate this machine. The operator of this machine must be familiar with the risks and dangers associated with its operation. Do not touch the engine or muffler while the engine is running or immediately after it has been turned off.
  • Page 9 SECURITY Always ensure that the machine is stable and cannot tip, roll, slip or fall during operation. Keep hands, feet, loose clothing and body jewelry away from moving or rotating machine parts. Long hair must not be worn loose (wear a hair net). Risk of serious injury from being pulled in or crushed! Take breaks from work in good time.
  • Page 10 SECURITY – Gas, water or communication lines in the work area. Do not transport the machine while it is running. Store the machine properly when not in use. After use, store the cooled machine in a locked, clean, frost-free and dry place that is inaccessible to children. 5.3 SAFE HANDLING OF OPERATING MATERIALS / REFUELLING Combustion engines pose a particular danger during operation and when refueling.

  • Page 11: Service Security

    SECURITY Fuels cannot be stored indefinitely. Only buy as much as you plan to use in a few months. Do not use old fuel! Transport and store fuel and oil only in approved and marked canisters. Do not transport or store fuel and oil near flammable or easily combustible materials, sparks or open flames.
  • Page 12 Maintenance and repair work may only be carried out as described in this manual. All other work must be carried out by a specialist workshop or LUMAG service workshop. Work on the electrical system may only be carried out by qualified electricians.
  • Page 13 SECURITY neglect of ergonomic principles Negligent use of personal protective equipment (PPE) Careless use or omission of personal protective equipment can result in serious injury. → Wear prescribed protective equipment. Human behavior, misconduct → Always be fully concentrated on all work. residual risk - Can never be ruled out.
  • Page 14 SECURITY Other hazards Slipping, tripping or falling of persons On unstable surfaces, you may cause injury by tripping. → Be aware of obstacles in the work area. Always ensure you have a secure footing and wear safety shoes. 5.6 BEHAVIOR IN AN EMERGENCY If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible.
  • Page 15 SECURITY Warning!Special care and attention. The machine can cause serious injuries! Read and follow the operating instructions and safety instructions before commissioning. Otherwise, the risk of injury to the operator and other persons increases. Wear eye and hearing protection. Helmets are mandatory to protect against flying debris.
  • Page 16 SECURITY nameplate Equipped with model name, year of manufacture and serial number. Please always state this information when ordering spare parts or for service information. Guaranteed sound power level LWA Motor devices are recyclable materials and therefore do not belong in household waste! Please dispose of the components in an environmentally friendly manner Please contact your local waste disposal authority to find out about options for environmentally friendly and proper disposal.
  • Page 17 PART NAME 6. PART NAME vibrating plate RP-i12 LONCIN G200F gasoline engine function The motor drives the exciter via a drive belt. The exciter is firmly mounted on the base plate and causes it to vibrate. The vibrating base plate carries out both the compaction work and the driving movement.

  • Page 18: Machine Transport

    MACHINE TRANSPORT 7. MACHINE TRANSPORT Before transporting the machine or storing it indoors, allow the engine to cool down to avoid burns and to eliminate the risk of fire. Furthermore, make sure that people are not endangered by the machine tipping over or slipping or by machine parts flying up or down.
  • Page 19 STORAGE DANGER! Only use the chassis on level and solid surfaces and for short distances. 8. STORAGE DANGER Do not store the machine with fuel in an unventilated area where fuel vapors can come into contact with flames, sparks, pilot lights, or other sources of ignition. If the machine is not to be used for more than 30 days, the following storage steps should be taken.

  • Page 20: Before First Use

    BEFORE FIRST USE FUEL 9. BEFORE FIRST USE A NOTICE The machine's engine is not supplied with petrol and engine oil. Fill the machine as described under "FUELLING". 10. REFUELLING You may only carry out the work described in this chapter after you have read and understood the safety instructions.
  • Page 21 FUEL Check engine oil level Only check the oil level on level ground with the engine switched off. 1. Unscrew the oil filler screw on the engine. 2. Wipe oil off the dipstick. 3. Insert the oil filler plug back into the opening, but do not screw it tight. 4.
  • Page 22 FUEL Gasoline is extremely flammable and explosive. You can suffer burns or other serious injuries when handling fuel. When refilling fuel, please note: ■ Turn off the engine and allow it to cool for at least 10 minutes before removing the fuel tank cap.

  • Page 23: Preparation For Use

    COMMISSIONING 11. COMMISSIONING 11.1 PREPARATION FOR USE Before starting the activity and after 4 hours of use: ■ Check oil level and fuel, top up if necessary. ■ Check the condition of the air filter, the fuel lines and connections for leaks and mechanical damage, and the fuel tank for cracks and leaks.

  • Page 24: Drive Motor

    COMMISSIONING Warning of hot surfaces! The exhaust and other engine parts become very hot during operation. Never touch the hot engine. Keep a safe distance from hot surfaces and keep children away from the running engine. 11.2 DRIVE MOTOR The engine is operated by an ignition switch (ON/OFF switch) located below the fuel tank. The engine speed is controlled by an automatically controlled throttle lever located on the handlebar.
  • Page 25 COMMISSIONING Fig. 1 Fig. 2 Fig. 32 Fig. 4 Fig. 5 Fig. 6 11.4 STOPPING THE ENGINE (Fig. 1-3) 1. Set the throttle lever (9) to the idle position SLOW slide to the right. Let the engine idle for a minute or two. 2.
  • Page 26 COMMISSIONING A NOTICE Stopping the engine suddenly at full throttle can cause engine damage. 11.5 OPERATION The vibrating plate is equipped with a centrifugal clutch, so that the transmission is not driven at idle speed. As the speed increases, the clutch engages and the transmission begins to rotate.
  • Page 27 COMMISSIONING 5. The work area must first be cleared of obstacles and trip hazards must be eliminated. Extreme caution must be exercised near obstacles (walls, fences, etc.) or on uneven terrain, in narrow pits and when compacting coarse material to avoid becoming trapped and losing control of the machine.Make sure you stand safely! ■...
  • Page 28 COMMISSIONING 11.6 RECOMMENDATION FOR COMPACTION The number of passes necessary to achieve a desired compaction depends on the type and moisture of the soil. Maximum soil compaction has been achieved when excessive setback is noticeable. ■ When using a compaction machine on asphalt, a “water tank” is required. The water prevents the base plate from sticking to the hot asphalt.

  • Page 29: Maintenance

    The manufacturer accepts no liability for damage caused by changes or modifications to the machine. To ensure safe and reliable operation, only original LUMAG spare parts may be used. The maintenance work for the engine is listed in the enclosed operating instructions.
  • Page 30 MAINTENANCE 12.1 MAINTENANCE 1. Turn off the engine and let it cool down. The throttle lever is in the SLOW position. , in the idle position. 3. Always remove the spark plug connector. This will prevent accidental starting. 4. Inspect the general condition of the machine. The machine is exposed to vibrations during operation.
  • Page 31 MAINTENANCE maintenance plan Please carry out and adhere to these maintenance tasks regularly to avoid damage and to ensure that the safety devices function properly. Failure to observe this may result in accidents! Each After All 2 Every Daily weeks month or year or Task...
  • Page 32 MAINTENANCE 12.2 CHANGING THE ENGINE OIL Park the machine on a level surface. The engine should be warm so that the oil can drain optimally. Cold oil will only become viscous and may not drain completely. 1. Make sure the fuel tank cap is securely tightened. 2.

  • Page 33: Air Filter

    MAINTENANCE 12.3 AIR FILTER The air filter is equipped with two air filter inserts. Frequent cleaning of the air filter prevents carburetor malfunctions. Clean the air filter and change the air filter inserts 1. Unscrew the wing nut, remove the air filter cover and check for holes or cracks. Replace any damaged element.

  • Page 34: Spark Plug

    MAINTENANCE 12.4 CLEANING THE SETTLEMENT CUP 1. Turn off the fuel tap. 2. Unscrew the heel cup and radial sealing ring and clean thoroughly in non-flammable solvent and allow to dry. 3. Screw both parts back on. 4. Open the fuel tap and check for leaks. heel cup 12.5 SPARK PLUG The exhaust becomes very hot during operation and remains hot for some time after the...

  • Page 35: Engine Speed Adjustment

    MAINTENANCE A NOTICE A loose spark plug can overheat and damage the engine. And over-tightening the spark plug can damage the threads in the cylinder head. 12.6 ENGINE SPEED ADJUSTMENT A NOTICE Operating the disk at a higher speed than recommended in the "Technical Data" may cause disk and motor damage.
  • Page 36 MAINTENANCE DANGER! Make sure the clutch and exciter pulleys are aligned. Place a straight edge on the exciter pulley and move the motor until both pulleys are parallel. 5. Tighten all 4 engine screws again. 6. Replace the belt guard and screw it back on. drive belt A NOTICE The drive belt tensioning screw can also be used to finely adjust the drive belt.
  • Page 37 MAINTENANCE 12.8 LUBRICATION OF THE EXCITER The bearings in the exciter assembly rotate at high speed. It is important to maintain the correct oil level in the exciter and to change the oil regularly. Check the oil level in the exciter every 50 operating hours (BTS). Check oil level 1.

  • Page 38: Cleaning The Plate

    MAINTENANCE 12.9 CLEANING THE PLATE After each use, dirt and stones that have accumulated under the engine console must be removed. To avoid overheating of the engine, the cylinder cooling fins must be kept clean in dusty areas. When cleaning, never direct water at the bearings or the motor.

  • Page 39: Troubleshooting

    TROUBLESHOOTING 13. TROUBLESHOOTING DANGER During all work on the machine – Turn off the engine – Wait for the machine to stop – Disconnect the spark plug connector and unscrew the spark plug – Wear gloves to avoid injuries ATTENTION! After rectifying any fault, restart and check all safety devices. Caused remedy Disturbance...

  • Page 40: Technical Data

    TECHNICAL DATA 14. TECHNICAL DATA Model RP-i12 drive motor LONCIN G200F 1-cylinder 4-stroke OHV petrol engine recoil starter starting system rated power 3600 engine speed 1/min cm³ displacement fuel Unleaded regular gasoline RON95 fuel tank capacity SAE 10W-30 or 10W-40 engine oil ~ 0.6 engine oil content...

  • Page 41: Warranty / Guarantee

    Please clearly label the shipping carton with the SERVICE NUMBER to ensure quick identification. Warranty work is only carried out by our LUMAG service workshop. Defects that occur within the warranty period due to material or manufacturing defects must be remedied by repair if they have occurred despite proper use and care of the device.

  • Page 42: Ec Declaration Of Conformity

    16. EC DECLARATION OF CONFORMITY In accordance with the provisions of the EC directives Machinery Directive 2006/42/EC EMC Directive 2014/30/EU Outdoor Directive 2000/14/EC the company explains: LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf am Inn 0049 / (0)8571 / 92 556-0 Telephone: Fax:...
  • Page 43 COMPONENTS OF THE MACHINE 17. COMPONENTS OF THE MACHINE vibrating plate vibrating plate pathogens...
  • Page 44 LUMAG GmbH Robert-Bosch-Ring 3 D-84375 Kirchdorf am Inn Telephone: +49 (0)85 71 / 92 556-0 Fax: +49 (0)85 71 / 92 556-19 www.lumag-maschinen.de Status: 01/2017 - RPi12v1...

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