Lumag RP-160HPC Original Operating Instructions
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Lumag RP-160HPC Original Operating Instructions

Lumag RP-160HPC Original Operating Instructions

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Translated from German to English - www.onlinedoctranslator.com
Art. No.: RP160HPC
D
original operating instructions
vibrating plate RP-160HPC, RP-200HPC, RP-300HPCA
Mod. RP-160HPC, serial number: ____________________
Mod. RP-300HPCA, serial number: ____________________
Both the model number and the serial number can be found on the plate compactor. You
should keep both numbers in a safe place for future reference. This manual explains the
functions and applications of the machine.
Before commissioning, read the operating instructions and observe the safety and warning instructions!
Art. No.: RP200HPC
Mod. RP-200HPC, serial number: _____________________
RP-160HPC
RP-200HPC
RP-300HPCA
Art. No.: RP300HPCA
www.lumag-maschinen.de

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Summary of Contents for Lumag RP-160HPC

  • Page 1 Art. No.: RP200HPC Art. No.: RP160HPC www.lumag-maschinen.de original operating instructions vibrating plate RP-160HPC, RP-200HPC, RP-300HPCA Mod. RP-160HPC, serial number: ____________________ Mod. RP-200HPC, serial number: _____________________ Mod. RP-300HPCA, serial number: ____________________ Both the model number and the serial number can be found on the plate compactor. You should keep both numbers in a safe place for future reference.
  • Page 2 OVERVIEW OVERVIEW 14.4 Cleaning the settling cup 1. PREFACE 14.5 Spark plug 1.1 Information on the operating instructions 14.6 Adjusting the engine speed 1.2 Limitation of Liability 14.7 Drive belt 1.3 Designation of the machine 14.8 Lubrication of the exciter 1.4 Copyright 14.9 Cleaning the plate 1.5 Reservations...

  • Page 3: Limitation Of Liability

    PREFACE 1. PREFACE Before assembly and before commissioning, read the entire text of the operating instructions. Use these instructions to familiarize yourself with the machine, its correct use and the safety instructions. 1.1 INFORMATION ON THE OPERATING INSTRUCTIONS This operating manual provides important information on handling vibratory plates. The prerequisite for safe working is correct compliance with all specified safety instructions and handling instructions.

  • Page 4: Intended Use

    INTENDED USE 1.3 NAME OF THE MACHINE The term “machine” replaces the commercial name of the object to which this operating manual - see cover page - refers. 1.4 COPYRIGHT All documents are protected by copyright. The distribution and reproduction of documents, even in part, as well as communication of the content to third parties is not permitted unless expressly agreed.
  • Page 5 LUMAG accepts no liability. Any use of the machine that goes beyond the intended use and/or in any other way can lead to dangerous situations! LUMAG GmbH will indemnify itself against the consequences of any claims that result from non-compliance with these regulations.

  • Page 6: Operational Safety

    SECURITY 5. SAFETY This section of the operating instructions provides a comprehensive overview of all important safety aspects for optimal protection of the operator, as well as for safe and trouble-free operation. Failure to follow the instructions and safety information contained in this manual may result in significant danger.
  • Page 7 SECURITY Inexperienced operators must be instructed by personnel who are familiar with the machine. Only then may they operate the machine. this must Next to occupational safety instructions operating instructions the safety, accident prevention and environmental protection regulations as well as the road traffic regulations applicable to the area of application of the machine are observed.
  • Page 8 SECURITY – face maskto protect against respiratory diseases. Fine dust or particles can be retained. – safety glasses with side protectionto protect the eyes from dust or splinters. – work glovesmade of sturdy leather to protect against sharp edges, splinters or excessive vibration.
  • Page 9 SECURITY – Ensure that there is sufficient lighting in the working area and the area surrounding the machine. – Ensure you have a secure footing in bad weather, on uneven terrain or on slopes. Only work when you are in good physical shape. Fatigue also leads to carelessness. You need to be particularly alert at the end of your working day.
  • Page 10 SECURITY Park the machine so that it cannot tip over, fall or slip. Guide the machine in such a way that you protect yourself from being crushed between the machine and the obstacle. Operate the machine on the edges of pits, dumps and embankments, on garage edges and on ledges in such a way that there is no risk of falling or tipping over.

  • Page 11: Service Security

    SECURITY Carefully loosen the tank cap so that the existing pressure in the tank can slowly be released. Check the fuel lines, tank cap and tank for leaks or cracks. The machine must not be operated if there is such damage. Close the tank cap properly after refueling.
  • Page 12 Maintenance and repair work may only be carried out as described in this manual. All other work must be carried out by a specialist workshop or LUMAG service workshop. Work on the electrical system may only be carried out by qualified electricians.
  • Page 13 SECURITY impact On compacted, hard or unyielding ground, the handle may recoil strongly. → Avoid working on compacted, hard or unyielding ground with the machine. Hold the operating handle firmly and wear protective clothing. neglect of ergonomic principles Negligent use of personal protective equipment (PPE) Careless use or omission of personal protective equipment can result in serious injury.
  • Page 14 SECURITY lead to impairments. → Take regular breaks. Other hazards Slipping, tripping or falling of persons On unstable surfaces, you may cause injury by tripping. → Be aware of obstacles in the work area. Always ensure you have a secure footing and wear safety shoes.
  • Page 15 SECURITY Check engine oil! Check the oil level before each use and after at least 8 operating hours (BTS). Top up oil if necessary. Warning!Special care and attention. The machine can cause serious injuries! Read and follow the operating instructions and safety instructions before commissioning.
  • Page 16 SECURITY Controlling the speed: Turtle means SLOW or IDLE Rabbit means FULL SPEED or FAST running direction (forward/backward) nameplate Equipped with model name, year of manufacture and serial number. Please always state this information when ordering spare parts or for service information.

  • Page 17: Scope Of Delivery

    The machine is delivered partially disassembled. The assembly work in section 7 must be observed. If you have any questions or problems with the machine, please contact us. You can reach us by email: info@lumag-maschinen.de or by phone at +49 8571/92 556-0. Vibrating plate with drive mounting plate (2 pieces)
  • Page 18 ASSEMBLY 7. ASSEMBLY 7.1 INSTALLING THE BASE PLATE EXTENSION (Figure A) The removable extensions make vibrating plates extremely versatile. Without extensions:high pressure and narrow - ideal for compacting base layers in the substructure as well as for trench compaction. With extensions:a reduction in ground pressure by increasing the surface area and is therefore also ideal for vibrating interlocking stone paving or leveling large areas.
  • Page 19 ASSEMBLY A NOTICE There are 5 drill holes on one side of the mat. This is the back side, the middle hole is for hooking the driving device. 7.3 INSTALLING THE GUIDE BRACKET (Figure C) The guide bar is already on the machine. For packaging reasons, the guide bar was mounted upside down on the drawbar.
  • Page 20 ASSEMBLY 7.4 MOUNTING THE DRIVING DEVICE Only use the drive on level and solid ground and for short distances. Do not transport the machine on gravel or rubble.Danger of sinking! By rocking/pushing the machine forward on the guide bar - with the assistance of a second person - the driving device can be hooked into the base plate.
  • Page 21 PART NAME 8. PART NAME vibrating plate RP-160HPC RP-200HPC RP-300HPCA vibrating plate guide bar gear lever (forward and reverse) central suspension drive motor pathogens base plate Floor plate extension Drain plug for excitation oil Filler plug for excitation oil Belt guard /...
  • Page 22 PART NAME LONCIN G200F gasoline engine Fig. 1 engine switch (ignition switch) recoil starter recoil starter choke lever fuel tap air filter spark plug muffler throttle lever (on the engine) Fig. 2 tank cap fuel tank oil drain plug oil filler plug with dipstick air filter...

  • Page 23: Machine Transport

    – To transport the machine, use only suitable lifting equipment with a minimum load capacity of 200 kg (RP-160HPC), 240 kg (RP-200HPC) and 300 kg (RP-300HPCA). – Secure the machine on the transport vehicle against rolling, slipping or tipping over and also lash it to the protective frame.

  • Page 24: Transport Lock

    MACHINE TRANSPORT 9.1 TRANSPORT LOCK For transport with a vehicle or the driving device, the drawbar must be folded forward and locked using the transport lock. 9.2 ON MECHANICAL LIFTING – Before lifting, make sure that the lifting device is able to safely support the weight of the machine (see TECHNICAL DATA).

  • Page 25: Before First Use

    STORAGE BEFORE FIRST USE 10. STORAGE DANGER Do not store the machine with fuel in an unventilated area where fuel vapors can come into contact with flames, sparks, pilot lights, or other sources of ignition. If the machine is not to be used for more than 30 days, the following storage steps should be taken.

  • Page 26: Engine Oil

    5. Wipe away any oil residue/dirt. oil filler plug engine oil capacity(engine oil): ~ 1.1 liters (RP-160HPC, RP-200HPC) ~ 1.2 liters (RP-300HPCA) Do not overfill! A NOTICE Using SAE 30 oil below 10°C will result in harder starting and possible damage to the engine bore due to insufficient lubrication.
  • Page 27 FUEL 12.2 GASOLINE DANGER Health and explosion hazards from combustion engines The engine exhaust contains poisonous carbon monoxide. Being in an atmosphere containing carbon monoxide can lead to unconsciousness and death. Do not run the engine in an enclosed area. Keep the engine away from heat, sparks and flames.
  • Page 28 FUEL – To allow room for the petrol to expand, do not fill beyond the bottom edge of the fuel neck. – Keep gasoline away from sparks, open flames, pilot lights, heat sources and other sources of ignition. – If fuel is spilled, wait until the vapors have dissipated before starting the engine. petrol –...

  • Page 29: Preparation For Use

    TO B N B E A HÖ M R E COMMISSIONING 13. COMMISSIONING 13.1 PREPARATION FOR USE Before starting the activity and after 4 hours of use: – Check oil level and fuel, top up if necessary. – Check the condition of the air filter, the fuel lines and connections for leaks and mechanical damage, and the fuel tank for cracks and leaks.
  • Page 30 COMMISSIONING 13.3 STARTING THE ENGINE (Fig. 1 - 6) 1. Fuel tap Slide to the right to open. 2. When cold, move the choke lever to the left to CLOSE place. When warm, leave the choke lever set to the right to OPEN (operating position).
  • Page 31 COMMISSIONING 13.4 STOPPING THE ENGINE (Fig. 1 - 3) into the idle position SLOW 1. Throttle lever on the drawbar from full throttle Push it all the way up. Let the engine idle for a minute or two. 2. Turn the engine switch to OFF 3.
  • Page 32 COMMISSIONING forward and backward movement 1. After the engine has warmed up, push the throttle lever (M) on the machine to the full throttle position, towards to increase the engine speed.The record begins to vibrate. 2. Use the control bar (B) to determine the direction of travel. Depending on the position of the control bar, the machine compacts in the forward or reverse direction.
  • Page 33 COMMISSIONING 13.6 RECOMMENDATION FOR COMPACTION The number of passes necessary to achieve a desired compaction depends on the type and moisture of the soil. Maximum soil compaction has been achieved when excessive setback is noticeable. – When using a compaction machine on asphalt, a “water tank” is required. The water prevents the base plate from sticking to the hot asphalt.

  • Page 34: Maintenance

    The manufacturer accepts no liability for damage caused by changes or modifications to the machine. To ensure safe and reliable operation, only original LUMAG spare parts may be used. The maintenance work for the engine is listed in the enclosed operating instructions.
  • Page 35 MAINTENANCE 14.1 MAINTENANCE 1. Turn off the engine and let it cool down. The throttle lever on the tiller is set to SLOW , in the idle position. 3. Always remove the spark plug connector. This will prevent accidental starting. 4.
  • Page 36 MAINTENANCE maintenance plan Please carry out and adhere to these maintenance tasks regularly to avoid damage and to ensure that the safety devices function properly. Failure to observe this may result in accidents! Each After All 2 Every Daily weeks month or year or Task...

  • Page 37: Air Filter

    MAINTENANCE 14.2 CHANGING THE ENGINE OIL Park the machine on a level surface and switch off the engine.DANGER! Be sure to disconnect the spark plug cable and secure it at a safe distance from the spark plug to avoid accidental starting.
  • Page 38 MAINTENANCE 3. Unscrew the inner wing nut and remove the air filter elements. 4. Carefully remove the foam filter insert from the paper filter insert. Check both parts for damage. Replace any damaged inserts. 5. Clean the foam filter insert in warm water and a mild soap solution. Rinse thoroughly with clean water and allow to dry well.

  • Page 39: Spark Plug

    MAINTENANCE heel cup 14.5 SPARK PLUG The exhaust becomes very hot during operation and remains hot for some time after the engine is turned off. NEVER touch the hot engine. Clean or replace spark plug as necessary. See engine manual. Check, clean and replace spark plug 1.

  • Page 40: Engine Speed Adjustment

    3. Drive belt (a) Re-tighten if the belt gives way more than 10-15 mm (thumb pressure). RP-160HPC, RP-200HPC Loosen the 4 lock nuts (M12) to which the rubber buffers are attached. For tensioningof the drive belt, turn all 4 eccentric discs (X) upwards.To loosen upof the belt, turn all 4 eccentric discs (X) downwards.
  • Page 41 MAINTENANCE tensioning the drive belt A NOTICE Make sure that the pulleys of the clutch (b) and exciter (c) are aligned. The machine must not be operated without a belt guard! 14.8 LUBRICATION OF THE EXCITER Check oil level Check the oil level in the exciter every 50 hours of operation. 1.

  • Page 42: Cleaning The Plate

    MAINTENANCE changing the exciter oil A NOTICE DO NOT overfill. Too much oil in the exciter can reduce performance and damage the drive belt. DANGER!To protect the environment, place a plastic sheet and a container under the machine to collect the oil that flows out. When disposing of used oil, please observe the relevant environmental protection regulations.
  • Page 43 ACCESORIES 15. ACCESSORIES Accessories for RP-160HPC, RP-200HPC Designation Order No. Replacement rubber mat (polyurethane mat) 5G3RP160HPC 40 47424 00322 0 transparent, 3-pcs. 5FRP160 40 47424 00273 5 replacement driving device Accessories for RP-300HPCA Designation Order No. Replacement rubber mat (polyurethane mat)

  • Page 44: Troubleshooting

    TROUBLESHOOTING 16. TROUBLESHOOTING Before any troubleshooting – Turn off the engine – Wait for the machine to stop – Remove the spark plug connector Caused remedy Disturbance Gas regulation incorrectly Install gas regulation correctly installed Soil is too wet, the plate gets allow drying time Pre-feed speed is too low.

  • Page 45: Warranty / Guarantee

    WARRANTY / GUARANTEE 17. TECHNICAL DATA Model RP-160HPC RP-200HPC RP-300HPCA gasoline engine gasoline engine gasoline engine drive motor LC G270F LC G270F LC G390FA rated power 3600 3600 3600 engine speed 1/min cm³ displacement fuel Unleaded gasoline RON 95 or higher...
  • Page 46 LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
  • Page 47 Service time: Monday to Thursday from 7.30 a.m. to 12 noon and 1 p.m. to 5 p.m. Friday from 7.30 a.m. to 12 noon Phone: + 49 / 8571/92 556-0 Fax: + 49 / 8571/92 556-19 E-mail: info@lumag-maschinen.de...

  • Page 48: Ec Declaration Of Conformity

    Phone: +49 8571 / 92556-0 Fax: +49 8571 / 92556-19 that the product Designation: Vibrating plate (compaction machine) Type designation: RP-160HPC, RP-200HPC, RP-300HPCA meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: DIN EN 500-4:2011...

  • Page 49: Components Of The Machine

    COMPONENTS OF THE MACHINE 20. COMPONENTS OF THE MACHINE machine unit RP-160HPC / RP200-HPC...
  • Page 50 COMPONENTS OF THE MACHINE machine unit RP-300HPCA...
  • Page 51 COMPONENTS OF THE MACHINE Pathogens RP-160HPC, RP-200HPC, RP-300HPCA...
  • Page 52 LUMAG GmbH Rudolf-Diesel-Straße 1a D-84375 Kirchdorf am Inn Telephone: +49 8571/92556-0 Fax: +49 8571/92556-19 www.lumag-maschinen.de Status: 10/2019 RP160HPC, RP-300HPCA_v3 RP200HPC_v1...

This manual is also suitable for:

Rp-200hpcRp-300hpca

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